Coleman CT200U Assembly/Pre-Ride Inspection Instructions
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Coleman CT200U Assembly/Pre-Ride Inspection Instructions

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See also: Owner's Manual
ASSEMBLY/PRE-RIDE INSPECTION
For questions about these Assembly Instructions, call Coleman
Powersports toll free 888-405-8725
WARNING
!
Never attempt to start this Mini Bike without reading and
understanding the Owner's/Operator's manual. The Owner's/
Operator's manual provides information on safety, parts,
functions, pre-ride inspection, starting and maintenance.
INSTRUCTIONS
CT200U
Mini bike may have oil
in it when shipped from
the factory. However, it
is a good idea to drain
this oil and replace with
new SAE 10W-30 Motor
Oil before starting the
engine for the first time.
11132012

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Summary of Contents for Coleman CT200U

  • Page 1 SAE 10W-30 Motor Oil before starting the engine for the first time. For questions about these Assembly Instructions, call Coleman Powersports toll free 888-405-8725 WARNING Never attempt to start this Mini Bike without reading and understanding the Owner’s/Operator’s manual.

  • Page 2: Removal From Crate

    REMOVAL FROM CRATE 10mm Steering Bolt Owner’s/Operator’s Manual 10mm Lock Nut 10mm Small Washer 10mm Large Washers Tool Kit Front Fork Assembly Hardware Zip Ties Clutch Cover Front Rack Front Fender Front wheel 14mm Axle Bolt 8mm Nuts 8mm x 20mm Bolts 8mm Large Washers 14mm Lock Nut 14mm Washers...

  • Page 3: Front Fork Installation

    FRONT FORK INSTALLATION 10mm Steering Bolt 10mm Large Washers 10mm Small Washer 10mm Lock Nut Small Washer Steering Bolt 1. Install front Fork Assembly by inserting the 10mm steering bolt Top Bracket through the assembly in the following order: Top bracket, Small 10mm Washer, Steering Neck, Large 10mm Washer, Bottom Bracket, Large 10mm Washer, Lock Nut...
  • Page 4 FRONT RACK AND FENDER INSTALLATION 8mm x 20mm Bolts Large 8mm Washers 8mm Nuts 8mm x 20mm Bolts 8mm Nuts 1. Attach the Front Rack to the Steering Column Assembly using 8mm x 20mm bolts, and 8mm nuts 8mm x 20mm Bolts 2.

  • Page 5: Front Wheel Installation

    FRONT WHEEL INSTALLATION 14mm Axle bolt 1ea. 14mm washers 2ea. 14mm lock nut 1ea. Arrow faces forward 1. Orient the front tire so the arrow on the tire faces forward. 2. Insert Axle bolt with the 14mm washers between the forks and wheel assembly on each side.
  • Page 6 SECURE WIRES AND CABLES INSTALL CLUTCH COVER 1. Make sure the On/Off Switch wire, Throttle cable and Brake Zip Ties cable are not kinked and have free movement when the handle bars are turned from left to right. 2. Secure wires and cables to frame using the Zip ties provided.

  • Page 7: Changing The Engine Oil

    OIL AND FUEL Engine Oil Mini bike may have oil in it when shipped from the factory. However, it is a good idea to drain this oil and replace with new SAE 10W-30 Motor Oil. Changing the engine oil 1. Remove the oil fill plug (1) 2.

  • Page 8: Tires

    TIRE PRESSURE Tires 1. Check tire pressure. Incorrect tire pressure can affect the handling, rider comfort, steering, tire life and traction. Always check the tire pres- sure before each ride. Tire pressure Front tires: 10psi Rear tires: 10psi Chain tension Check the tension of the chain , The chain (1) tension should be 1/2 - 3/4 in.

  • Page 9: Brake Adjustment

    BRAKE ADJUSTMENT Brakes 2.0 - 4.0mm Brake Lever Adjustment (0.08 - 0.16 in) The front left brake lever (1) should have 2.0 - 4.0mm (0.08 - 0.16) of free play. To adjust brake lever free play: 1. Loosen the jam nut (2) on the brake cable.

  • Page 10: Idle Speed Adjustment

    THROTTLE ADJUSTMENT Idle speed adjustment The idle speed should be set at 1700 ± 150 RPMs Note: A service center can perform this adjustment . A diagnostic tachometer is required for this adjustment. To adjust the idle speed: 1. Locate the idle adjustment screw (1) located on the carburetor.
  • Page 11 PRE-RIDE INSPECTION Inspecting and checking the condition of the Mini Bike before each ride is important. Following WHAT TO CHECK FOR the pre-ride check list will help CHECK insure there are no problems which Steering • Smoothness could result in injury or becoming •...

  • Page 12: Starting Engine

    STARTING ENGINE STARTING ENGINE To start the engine 1. Place the fuel valve (1) to the “ON” (right) position 2.. If engine is cold, place the choke lever (2) to the “ON” (left) position. 3. Place the ON/OFF switch (3), located on the handlebars, to the (on)position.
  • Page 13 WARNING Never attempt to start this Mini Bike without reading and understanding the Owner’s/Operator’s manual. The Owner’s/ Operator’s manual provides information on safety, parts, functions, pre-ride inspection, starting and maintenance. 364 S. Smith Rd. Tempe, AZ. 85281 PHONE: Toll Free 888-405-8725 colemanpowered.com...

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