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Mountz HD Series Manual

Hybrid digital screwdriver
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Manual
Hybrid Digital Screwdriver
HDC-40i, HDC-35i
1
Mountz Inc - The Torque Tools Specialists - www.mountztorque.com
1080 N 11th St - San Jose CA 95112
408.292.2214

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  • Page 1 Manual Hybrid Digital Screwdriver HDC-40i, HDC-35i Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 2 5.8 Preset # selecting by sensor 5.9 Wiring example of check out signal output 5.10 Preset # selecting in 25P I/O port Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 3 6.1 Port and cable 6.2 USB driver install 7. RS-232C Communication 7.1 Connection 7.2 Protocol 7.2.1 Protocol Frame 7.2.2 Communication control letters Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 4 9.4 Monitoring on Hi-Manager 1) Screw Count monitoring 2) Real time data monitoring 10. Trouble shooting program vs controller firmware version Hi-Manager Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 5 Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inflation while operating power tools may result in serious personal injury. Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 6 Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of electric shock or injury. Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112...
  • Page 7 "live" and shock the operatior. 2.2 Never lubricate aerosol oil on to the electrical part. Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112...

  • Page 8: Product Introduction

    6) Monitoring fastening quality and count of screw numbers 7) Error information by code display 8) Programing and monitoring PC software 9) Maintenance information and history memory Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...

  • Page 9: Specification

    ** Bit Socket size: A = 1/4" hexagonal, B = 5mm hexagonal example) HD150P-A : with Push to start - 1/4" hex bit socket Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112...

  • Page 10: Manual Screwdriver Models

    0.82 Pistol HD100N 30-100 300-700 0.75 Lever PHD100N 30-100 300-700 0.86 Pistol DIMENSION HD150 HD220,450 HD35N, 50N, 100N PHD35N PHD50N PHD100N Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 11 300-740 HDA450 10.0-45.0 300-600 ** Add suffix "V" after model name for vacuum pick-up assy option DIMENSION HDA150, HDA220, HDA350, HDA450 Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...

  • Page 12: Controller (Hdc) Specification

    OK fastening screws. Monitoring and parameter setting on the PC program Monitoring and parameter ( MS Windows base ) Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...

  • Page 13: Screwdriver Lay-Out

    P51 "1" (counter) selected : Delet 1 count ( -1 ) P51 "2" (FEEDER) selected : Screw Shooting signal (2) Screwdriver for HDC-35i Error display LED Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...

  • Page 14: Hdc Controller Lay-Out

    RS-232C Port Air pressure inlet (Out dia 4mm) Air Filter (Option) - Recommended to be located before the air pressure inlet. Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...

  • Page 15: Hdc Controller Dimensions

    Two screws at the side can be removed for extra mounting holes. [Caution] Screw should not go through over 5mm inside Dimension / Weight 97(w) 222(d) 129(h)mm / 2.1Kg Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 16 Two screws at the side can be removed for extra mounting holes. [Caution] Screw should not go through over 5mm inside Dimension / Weight 104(w) 226.4(d) 144(h)mm / 2.6Kg Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 17 ② Set number of screw ① Error ① Error ■ Model selecting ④ Screw count down ③ Preset # ② Model # ① Error Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...

  • Page 18: Key Buttons

    Initial status : SF LF Real-time rotation speed Parameter It decrease the number down Mode Jog Mode Manual stop by button Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...

  • Page 19: Enter Button

    160-167 Error history The latest error number record from P130 to 137 Model Number Memory of controller model number Version Firmware version Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 20 The data from 3rd to 6th are optional. The 3rd and 4th data can be used for monitoring fastening quality. They can be used or not. Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 21 Please refer the details to the article 9. PC program, Hi-Manager on page 65. [ HDC setting menu on Hi-manager pc program ] Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112...
  • Page 22 Parameter 11 for speed current value Keep the current value which is sams as target Parameter RESET mode MODE Auto(Work) mode Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...

  • Page 23: Details Of Each Parameter Numbers

    Preset #1 have the torque of P1 and speed of P11. The initial speed of each parameter is different depends on the models. Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 24 The latest turns(angle) of fastening can be read on the FND display of front panel by pressing down arrow button 5 times from Working mode. 5 times Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 25 E307. This is useful function for detecting wrong engaged and fastened screw. "0" : Disable "1" : Enable on P79 Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 26 +10% for each preset #. This torque tuning value is saved in controller, not in driver. Be careful tuning value when replace the screwdriver. Description Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 27 Error display and reset after the below set time Description "0" : Manual reset by RESET button "1 ~10.0 sec" : Auto reset after set time Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 28 80 (-20%) ----> 100 (100%) <---- 120 (+20%) Example) 105 : + 5% from the current torque (Increase) 90 : - 10% from the current torque (Decrease) Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 29 17) Beep sound ON/OFF Number Unit Range Initial 0 or 1 The beep sound can be off Description 0 : ON 1 : OFF Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 30 Also it prevent the continuous time going against the motor stall for over heat protection. P68 : Limit of motor stall time error code - E303 Initial value = 1.0 sec Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 31 "5" : Screw counter ↔ Preset no.+Torque ↔ Example) (Alternately) Remain screw no. = 1 ( 9 screws are tightend ) Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 32 "4" : It provide 100ms of pulse type alarm signal when screw missed in a cycle. Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 33 "1" : Single hit "2" : Double hit Description "3" : Triple hit "4" : Quadruple hit "5" : 5 times hit Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 34 Enable(3) setting on P71. Description Display is also changed as below for this feature. Count number down Preset # Model number Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 35 2nd pulse type of signal, it Refer to the article 5.13.2 for details is NG. Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 36 0 ~ 1 Torque-up NG before the set turn on P31~38 --> error code E307 Description "0" : Disable "1" : Enable Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...

  • Page 37: Parameter Reset To The Factory Setting

    - Controller should be reset to the factory setting when the connected driver is replaced to other model. - Controller should be powered off whenever completed resetting. Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 38 Monitoring data can be output automatically through USB(RS- 232) without data request command protocol Description 0 : Hi-Manager 1 : Auto output Enable Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 39 P96 : Screw # of Model 7 P97 : Screw # of Model 8 Maximum screw number is 20 for each model. Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 40 Memory area of multi sequence P168 Memory of controller model no P169 Software version The rest parameter numbers are spare or vacant address. Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...

  • Page 41: Error Code

    RESET button connected upgrade is required Motor run Even the start signal is effective, motor Repair required failed does not run Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 42 Time laps P31~38 set time Monitored fastening torque(converted Auto reset after Torque NG torque) is out of the set tolerance set time Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 43 ■ Example) Sensor for Preset #3 selecting 24V(+) ① signal ② Sensor Caution : Do not short pin1(+) & 3(-) 0V(-) ③ (NPN) Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...

  • Page 44: Wiring Example Of Check Out Signal Output

    4KΩ, 1/4W DC(+) LED or Lamp Depend on the LED or lamp, the resistance value should be calculated for protection of LED Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 45 "1" : Remote control I/O for PLC "2" : Torque selector by Sensor (Input) + Remote control I/O for PLC (Output) 25P D-SUB connector Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 46 Status of torque select OUT7 Status of torque select OUT8 ALARM (NG) Cycle count complete Fastening OK OUT Output COM Input COM Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 47 (from controller) Torque up Status of Motor Run OUT READY ALARM (NG) Cycle count complete Fastening OK OUT Output COM Input COM Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 48 Status of F/R OUT Torque up Status of Motor Run OUT READY ALARM (NG) Cycle count complete Fastening OK OUT Output COM Input COM Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 49 Count Start Count Start (Workpiece IN) (Workpiece IN) Model IN 1 Model IN 2 INPUT COM Return 0V(-) or Power 24V(+) Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 50 Alarm (NG) Alarm (NG) Count Cycle Finish Count Cycle Finish Fastening OK Fastening OK OUTPUT COM Return 0V(-) or Power 24V(+) Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 51 5.11.7 Error code pin composition on 25P Output _ [P64] "1" PLC selected Error code pin 13 pin 12 pin 11 pin 10 110,112 200,201,202,203,204 Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 52 2) Fastening NG Preset no. and F/R select(Pin 1~3,6) Run (Pin 4) Alarm(Pin 18) Run Status(Pin 16) Ready(Pin 17) Reset (Pin 9) Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...

  • Page 53: Built-In Screw Counter (Patent)

    - If there is total run time limit on P66, all run time is limited at the set time. The driver will stop at the set time, and provide E304 error code Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112...
  • Page 54 This is distinguished from the short idling run for screw pick-up from the screw presenter. And it is one of the serious quality failure. Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112...
  • Page 55 Auto reset to the target number HDC starts to count the number of screw fastening without any signal from the external to HDC. Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 56 Count complete OK out signal The above switch can be replace to the sensor as shown on right work piece distance working area optical sensor Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 57 Count complete OK signal from the HDC. Count complete OK Out signal makes the Count Start signal stopper down STOPPER Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 58 Count Finish Count Start work piece Belt conveyor work table work area The above two sensors can be replaced to switches. Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 59 ■ Example) Sensor for workpiece OUT 24V(+) ① signal ② Sensor 0V(-) ③ (NPN) Caution : Do not short pin1(+) & 3(-) Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 60 ■ SENSOR ( PNP type ) 24V (+) PNP sensor Count start Input COM 0V (0) ■ Switch 24V (+) 0V (0) Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...

  • Page 61: Operation Of Screw Counter On Hdc

    OK to "0". The number "0" will be reset to "05" on receipt of Count Start of "One pulse type signal" The model no. can be selected Count number down Preset # Model number Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...

  • Page 62: Operation Of Model Selecting

    4) Leave "0" on every windows Preset # can be changed by sensor or PLC according to the selection on P64. Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 63 FND Display for Model selecting ⑤ Remain screw number ④ Auto sequence ③ Preset # ② Model # ① Error display Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...

  • Page 64: Usb Communication

    Before driver install, disconnect the cable. Install file : HDC_40i USB driver.zip Extract the provide file, and double click "PreInstaller.exe" for auto installation on PC. Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 65 RS232C cable 2M Female-male B side A side (HDC) ① ① Pin no Signal Pin no Signal ⑨ ⑨ Ground Ground Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 66 Parameter data request (capital) Parameter data response (small) Save the value of parameter (capital) Monitoring data request (capital) Monitoring data response (small) Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 67 4 : Current Torque set / unit 0.1 ( 000 - 150 ) 5 : Fastening status "0" : On fastening "1" : Fastening OK "2" : Fastening NG Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 68 ( 0000 - 9999 ) Example) "00150" for 15 Kgf.cm in HD150 selected T1 < 500 msec T1 > 1 sec : time out Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 69 Fastening time(99999ms) & Fastening Number(1) & Torque(999)/10 & RPM(9999) & FastenTurn(999)/10 & Temperature(999)/10 & SystemError(999) & CounterValue(99) & PickCurrent(999)/10 & *** & comes between data Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 70 Calibration year 2 byte HD080 HD450 V2J Calibration month 2 byte HD450S HD060 V2J Calibration day 2 byte HA018 HD080 V2J Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 71 15. Torque complete : Torque complete (1), No torque up (0) 16. Data check sum : See article 7.2.4 17. End of Text (EXT) Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...

  • Page 72: Software Install

    - Click " READ ALL " menu for read all parameters from the connected HDC controller. - For changing parameter, it require Manager Log-in password. Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112...
  • Page 73 Device Manager Device Manager If you can find Controller and Driver Information on the opening page as below, the communication is successful. Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 74 - To allow parameter change, be sure that it require on File menu. Ask to the distributor for the Log-in password. - Monitoring is possible without Manager Log-in. Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 75 V2.57.0 E ** refer to 5.6 Details of each parameter numbers 3) Screw Count Setting ( HDC Setting --> ) V2.57.0 E Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 76 ** Mode A, B comes after preset # 8 with displaying of mA, mB. ※ Explanation details of JUMP, COUNT VALUE=A, SUB IF(A) command ■ Example multi sequence program Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 77 Move to the setting step (2) 5) Driver ++ Setting ( HDC Setting --> ) V2.57.0 E ** refer to 5.6 Details of each parameter numbers Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 78 Total 20 screws can be fastened by the sequence on each 8 models. For sequence fastening, select Enable on P74 and P75. Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112...
  • Page 79 V2.57.0 E Total 9 screw count program can be saved on the Hi-Manager. Choose one of 9 program, and Select one program Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 80 2) Real Time Data monitoring ( Monitoring --> ) V2.57.0 E Data are saved on PC with csv format Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 81 Over Run time limit The driver stop automatically at the set run time limit. The initial value is 10 seconds. It reset automatically. Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 82 When the driver loosen a screw, the motor can be lock by the higher torque tightened screw. In order to prevent the motor overheat, it stop immediately after 1 second from the motor lock. Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...
  • Page 83 Hi-Manager Mountz Inc - The Torque Tools Specialists - www.mountztorque.com 1080 N 11th St - San Jose CA 95112 408.292.2214...

This manual is also suitable for:

Hdc-40iHdc-35i

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