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Solplanet Ai-HB G2 Series User Manual

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Summary of Contents for Solplanet Ai-HB G2 Series

  • Page 2: Table Of Contents

    Contents General information ............................. 3 1.1 About this document ............................3 1.2 Product validity ..............................3 1.3 Target group ..............................3 1.4 Symbols ................................4 Safety ..................................5 2.1 Intended use ..............................5 2.2 Important safety instructions ........................... 5 2.3 Symbols on the label ............................7 Unpacking and storage ............................

  • Page 3: General Information

    Ai-HB battery energy storage system (BESS). You will find the latest version of this document and further information on the BESS in PDF format at www.solplanet.net. It is recommended that this document be readily accessible at all times.

  • Page 4: Symbols

    1.4 Symbols DANGER Indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE Indicates a situation which, if not avoided, can result in property damage.

  • Page 5: Safety

    2 Safety 2.1 Intended use The Ai-HB is a BESS is for both residential and commercial applications and operates with Solplanet hybrid inverters. It is a high voltage Li-ion BESS controlled via a battery control unit (BCU).  It can be operated in on-grid, off-grid and backup modes with all officially compatible Solplanet inverters.
  • Page 6 DANGER Danger to life due to electric shock where surge protection is not used！ If there is no surge protection, a voltage surge can be conducted into the building and to other connected devices in the same system through power cables, network cables or other types of cable. Touching live parts and cables may result in death or lethal injury due to electric shock.

  • Page 7: Symbols On The Label

    2.3 Symbols on the label Beware of a danger zone This symbol indicates that the product must be additionally grounded if additional grounding or equipotential bonding is required at the installation site. Beware of high voltage and operating current！ The product operates at a high voltage and current. Work on the product must only be carried out by skilled and authorized personnel.

  • Page 8: Unpacking And Storage

    3 Unpacking and storage 3.1 Scope of delivery Check the scope of delivery for completeness and any visible external damage. Contact your distributor if the scope of delivery is incomplete or damage. BCU and Base Package： Battery Module Package： Object Description Quantity BCU and Base...

  • Page 9: Product Storage

    M5×12 Hexagon socket head screw Positive cable and negative cable (1.5m, 6mm²) Terminating resistor Cable gland M6×16 Hexagon screw M8×40 Expansion Anchor Bolt Documents Battery Module M5×25 Hexagon socket head screw 3.2 Product storage Suitable storage is required if the equipment is not installed immediately: Store the battery in the original packing case.

  • Page 10: Battery System Overview

    4 Battery system overview 4.1 Product description Figure shown here is for reference only. The actual product received may differ！ Object Name Description Battery control unit. Battery Module Ai-HB G2 battery module. Base The battery base which is used to support the battery. LED indicator Indicate the current operating state of the battery.

  • Page 11: Dimensions

    4.2 Dimensions Unit：mm LED indicator The LED’s on the BCU indicates the status of the BESS. LED status definitions: Solid On: LED is permanently illuminated.  Off: LED is off (is not illuminated).  Blinking: LED illuminates for 1 second and turns off for 1 second. ...
  • Page 12 SOC:60%~80% SOC:40%~60% SOC:20%~40% SOC:0%~20% There are five LEDs to indicate the State of Charge (SOC) of the battery and the different status of the LEDs indicates the different working state of the battery. Solid on (all bright LEDs according to SOC) indicated discharging state. ...

  • Page 13: Interfaces And Functions

    4.4 Interfaces and functions The product is equipped with the following interfaces and functions: Communication (CAN) Interface - “Link Port” The “Link Port” is an RJ45 port used for connecting the BCU to an inverter. The product can communicate with the inverter through the CAN interfaces.

  • Page 14: Mounting

    5 Mounting 5.1 Requirements for mounting 5.1.1 Requirements for Installation Location DANGER Danger to life due to fire or explosion！ Despite careful construction, electrical devices can cause fires. This can result in death or serious injury. Do not mount the product in areas containing highly flammable materials or gases. ...
  • Page 15 UM0037_Ai-HB 075-200A_EN_V02_1123...
  • Page 16 5.1.2 Tools Phillips-screwdriver Phillips Screwdriver Bit Marker pen Wrench Specification: M5/M6 Specification: M5 / M6 Torque wrench Hexagon socket bit Twist drill(12mm) Heat Gun Specification: M8 Network Cable Crimping Electric Drill Wire Stripper Crimping Pliers Tool Scissor Hammer Tape measure Hex Key S=4 UM0037_Ai-HB 075-200A_EN_V02_1123...

  • Page 17: Mounting

    5.1.3 Safety gear Wear the following safety gear when working on the BESS. Adhere to local occupational health and safety standards. Insulated gloves Safety goggles Safety shoes 5.1.4 Additionally required installation material Network Cable PE Terminal PE Cable Heat Shrink 5.2 Mounting DANGER Danger to life due to high voltages of the battery！...
  • Page 18 Step 1： Remove the BCU and the base from the package and then separate the BCU and the base by removing the two screws(M5×25) that hold are holding them together. Step 2： Place the base along the wall, and ensure a distance of 40~50 mm between the wall and the base. Pay attention to the direction of the base.
  • Page 19 Step 3： Remove a battery module from the package. Place one battery module on the base and secure the battery module by the supplied screws(M5×25). Tightening torque: 4 Nm. Pay attention to the direction of the module. The power-mating connectors on the battery module and the base should be on the same side. Step 4：...
  • Page 20 CAUTION Damage to power cables and pipes can cause personal injury! The walls may contain electrical cable or pipes (for example, gas or water). Ensure that power cable or pipes are not damaged when drilling.  Step 7： Set the L-bracket aside and drill the marked holes, at a diameter of 8 mm and a depth of 50 mm. Repeat on the other side of the BCU.
  • Page 21 Step 9： Fix two L-brackets on both sides of the BCU with the supplied screws(M5×12), using a Ratchet wrench (4mm) to tighten it (torque: 4 Nm). Step 10： Secure the hanger using screws(M8×40). Complete the installation. UM0037_Ai-HB 075-200A_EN_V02_1123...

  • Page 22: Electrical Connection

    6 Electrical connection 6.1 Overview of the connection area Figure shown here is for reference only. The actual product received may differ！ Object Description Link Port Out Link Port In P- (negative battery power output) P+ (positive battery power output) On/Off Button Grounding Terminal 6.2 Connecting the grounding conductor...

  • Page 23: Connecting The Power Cable And Network Cable

    Step 3： Slide the heat shrink tubing over the cable. Step 4： Crimp the cable onto the ring terminal with appropriate crimping pliers. Step 5： Slide the heat shrink tubing to cover both the cable and the crimped section of the ring terminal. Step 6：...
  • Page 24 Shielding: Yes  UV-resistant for outdoor use  Straight-through wired cabled  Maximum cable length: 20 m  Do not use a “CROSSOVER” cable. Step 1： Connect the supplied power cables to the DC connectors on the BCU. (P+ cable connect to the P+ terminal and P- cable connect to the P- terminal).
  • Page 25 Step 3： Split the connectors. Lead the network cable through cable gland, and insert into the insulator until it snaps into place. Step 4： Connect the “Link Port In” of the BCU to the BMS port of the inverter using a shielded CAT 5 (or higher) ethernet cable.
  • Page 26 Step 5： Connect the terminating resistor to the “Link Port Out” of the BCU. If multiple BCU’s, therefore multipled BESS’s, are to be connected in parallel, then connect as follows: Connect the “Link Port Out” of the first BCU to the “Link Port In” of the adjacent BCU (daisy chain). ...

  • Page 27: Parallel System Connection Diagram

    6.4 Parallel system connection diagram UM0037_Ai-HB 075-200A_EN_V02_1123...
  • Page 28 The total power cable length between each battery and the inverter should be less than 20 meters.  Recommend using the combine box ASW1000-CB-HB from solplanet.  If the combiner box ASW1000-CB-HB is not used, the parallel connection device should meet the following requirements.

  • Page 29: Commissioning And Operating

    Step 5： Commission the inverter according to the inverter commissioning procedure using the Solplanet App. Step 6： Read the battery status information using the Solplanet App and confirm that the BESS is communicating with the inverter, observe the LED’s on the BESS to determine the current status.

  • Page 30: Decommissioning The Product

    8 Decommissioning the product CAUTION Risk of injury due to weight of the battery module! Injuries may result if the battery module is lifted incorrectly or dropped while being transported or installed. Transport and lift the battery module carefully. Take the weight of the battery module into account. ...

  • Page 31: Technical Data

    9 Technical data Technical Specification Ai-HB Ai-HB Ai-HB Ai-HB Ai-HB Ai-HB Model 075 A 100 A 125 A 150 A 175 A 200 A Module quantity Nominal Energy*¹ 7.68 kWh 10.24 kWh 12.8 kWh 15.36 kWh 17.92 kWh 20.48 kWh 307.2 V 358.4 V 409.6 V...

  • Page 32: Troubleshooting

    10 Troubleshooting When the yellow LED indicator blinks, it indicates that the battery is in an alarm state. Different blink patterns indicate different alarm faults. Number of yellow blinks: Warning Fault Corrective measures Stop charging High cell voltage Stop discharging Low cell voltage High temperature Stop charging and wait 30 minutes...

  • Page 33: Maintenance

    11 Maintenance Cleaning It is recommended that the battery system be cleaned periodically. If the enclosure is dirty, please use a soft, dry brush or a dust collector. Liquids such as solvents, abrasives, or corrosive liquids should not be used to clean the enclosure. Maintenance The battery module should be stored in an environment with a temperature range between -20°C ~ +45°C, and charged regularly according to the table below with no more than 0.5C to the SOC of 30% after a long time of storage.

  • Page 34: Recycling And Disposal

    When the customer needs warranty service during the warranty period, the customer mustprovide a copy of the invoice, factory warranty card, and ensure the electrical label of the inverteris legible. If these conditions are not met, Solplanet has the right to refuse to provide with therelevant warranty service.

  • Page 35: Contact

    15 Contact EMEA Service email: service.EMEA@solplanet.net APAC Service email: service.APAC@solplanet.net LATAM Service email: service.LATAM@solplanet.net AISWEI Pty Ltd. Hotline: +61 390 988 674 Add.: Level 40, 140 William Street, Melbourne VIC 3000, Australia AISWEI B.V. Hotline: +31 208 004 844 (Netherlands) +48 134 926 109 (Poland) Add.: Barbara Strozzilaan 101, 5e etage, kantoornummer 5.12, 1083HN Amsterdam, the Netherlands...
  • Page 36 UM0037_Ai-HB 075-200A_EN_V02_1123...

This manual is also suitable for:

Ai-hb 075aAi-hb 100aAi-hb 125aAi-hb 150aAi-hb 175aAi-hb 200a

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