Solplanet Combiner box ASW1000-CB-HB User Manual

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Summary of Contents for Solplanet Combiner box ASW1000-CB-HB

  • Page 2: Table Of Contents

    Table of contents General information ............................... 3 About this document ..............................3 Area of the validity ................................ 3 Target group .................................. 3 Safety warning symbols guide............................4 Symbols on the label ..............................4 Safety ..................................6 Intended use ................................. 6 Important safety instructions ............................
  • Page 3: General Information

    You will find the latest version of this document and further information on the product in PDF format at www.solplanet.net. It is recommended that this document is stored in an appropriate location and is always available.
  • Page 4: Safety Warning Symbols Guide

    1.4 Safety warning symbols guide DANGER Indicates a hazardous situation which, if not avoided, will result in serious injury or death. WARNING Indicates a hazardous situation which, if not avoided, could result in serious injury or death. CAUTION Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTE Indicates a situation which, if not avoided, can result in property damage.
  • Page 5 RCM Mark The product complies with the requirements of the applicable Australian standards. Capacitor discharge Danger to life due to high voltages in the product. Do not touch live parts for 10 minutes after disconnection from the power sources. Observe the documentation Observe all documentation supplied with the product.
  • Page 6: Safety

    2 Safety 2.1 Intended use The product must only be used in countries for which it is approved or released by Solplanet.  Use this product only in accordance with the information provided in this documentation and with the locally applicable ...
  • Page 7: Unpacking And Storage

    3 Unpacking and storage 3.1 Scope of delivery Check the scope of delivery for completeness and any visible external damage. Contact your supplier if the scope of delivery is incomplete or damaged. Name Quantity ASW1000-CB-HB 1 unit M8*40 Expansion Anchor Bolt 4 pieces Terminals RNB8-6 5 pieces...
  • Page 8: Overview

    4 Overview 4.1 Product description Name Description Mounting ears Four ears, used for mounting the Combiner Box Hinge Connect the case and cover Wiring area Cable connection Label Warning symbols Lock Switch the cover 4.2 Dimensions UM0048_ASW1000-CB-HB_EN_V02_0424...
  • Page 9: Parallel System Connection Diagram

    4.3 Parallel system connection diagram The combiner box developed and produced by AISWEI New Energy Technology (Yangzhong) Co., Ltd. is mainly used in parallel connection of high-voltage batteries. Adopting outdoor design, it can meet the needs of modular design and rapid installation for parallel connection of high-voltage batteries, ensuring long-term, reliable, efficient, and safe operation.
  • Page 10: Type Label

     Serial number  Device-specific characteristics  You will require the information on the type label to use the product safely when seeking customer support from Solplanet local service. The type label must remain permanently attached to the product. UM0048_ASW1000-CB-HB_EN_V02_0424...
  • Page 11: Mounting

    5 Mounting 5.1 Requirements for mounting 5.1.1 Requirements for the mounting location DANGER Fire hazard due to incorrect choice of mounting location! Under fault conditions electric arcs may occur in the Combiner Box. Electric arcs can cause fires if the Combiner Box is mounted on flammable materials.
  • Page 12 Mount the Combiner Box in such a way that the connection area is facing downwards.  5.1.2 Tools Name Phillips-screwdriver Specification:M4 Marker pen Phillips screwdriver bit Wrench Torque wrench Heat gun Electric drill Wire stripper Crimping pliers Scissor Hammer Tape measure UM0048_ASW1000-CB-HB_EN_V02_0424...
  • Page 13: Unpacking The Combiner Box

    5.1.3 Safety gear Name Insulated gloves Safety goggles Safety shoes Unpacking the Combiner Box Open the carton, take out the pearl cotton and accessories bag, and take out the combiner box. 5.3 Mounting the Combiner Box CAUTION Danger of personal injury due to falling combiner box. If the hole depth and distance are not correct, the combiner box may fall off the wall.
  • Page 14 Step 2: Drill holes at the marked positions. Step 3: Fasten the Combiner Box to the wall using screws (M8*40). Step 4: Ensure that the Combiner Box is securely fixed. UM0048_ASW1000-CB-HB_EN_V02_0424...
  • Page 15: Electrical Connection

    6 Electrical connection 6.1 Cable Connection Interface *Cable connection areas *Internal cable area Cross-sectional area of the cable silk screen Cable type Matching terminals RNB8-6 PE1, PE2, PE3, PE4, Ground cable PE ground RNBS5.5-4 1B+,1B-,2B+,2B-, DC input cable 3B+,3B-,4B+,4B-, UM0048_ASW1000-CB-HB_EN_V02_0424...
  • Page 16: Preparation Before Connecting Cables

    C45-10 P+,P- DC output cable 6.2 Preparation before connecting cables 6.2.1 Open the door NOTE To prevent moisture from entering the cabinet, do not open the cabinet door when it is raining or snowing. If unavoidable, take protective measures. Procedure: Step 1:...
  • Page 17: Connection Instructions

    6.2.2 Isolation of Energy Sources DANGER Danger to life due to high voltage of the Combiner Box! High voltages are present in the live components of the Combiner Box. Touching live components result in death or serious injury due to electric shock. Wear personal protective equipment when working on the Combiner Box.
  • Page 18 Thread the cable through the sealing nut and seal in sequence. Step 2 : The cable length should be left with appropriate length so that it can be bent as required and fixed inside the combiner box. Make cables and crimp OT terminals, as shown in the figure below. Step 3:...
  • Page 19 The photo illustration requires removing a certain length of protective layer and insulation Step 4: layer, as shown in the figure below: Terminal C45-10 crimping Terminal RNBS5.5-4 crimping Terminal RNB8-6 crimping A): Cable B): Heat shrink tube* C): Terminal D): Crimping pliers E): Heat gun Supplied by customer UM0048_ASW1000-CB-HB_EN_V02_0424...
  • Page 20: Cable Connection

    6.4 Cable connection Secure the cable to the corresponding terminal. Step 1: Connect the ground cable to the ground terminal  Connect battery cables to the battery input terminal  Connect battery output cable to the breaker terminals  Tighten the swivel nut and the sealing nut of the cable gland. Step 2:...
  • Page 21 Close the combiner box cover and lock it. Step 3: After settling down all the connections, please confirm that the breaker is in the on state before closing the cabinet door, please confirm that the breaker is in the on state. UM0048_ASW1000-CB-HB_EN_V02_0424...
  • Page 22: Decommissioning The Product

    7 Decommissioning the product 7.1 Disassembling the Combiner Box DANGER Danger to life due to electric shock when touching live components of the Combiner Box. Observe the following safety rules when disconnecting: Disconnect from voltage sources.  Ensure that the device cannot be reconnected. ...
  • Page 23: Technical Data

    8 Technical data General Data 1000 VDC Maximum operating voltage (Un) Rated insulation voltage (Ui) 1000 VDC 6 kV Rated impulse voltage (Uimp) Maximum input current per battery tower 30 A Maximum output current 50 A Rated short-time withstand current (Icw) <...
  • Page 24: Recycling And Disposal

    When the customer needs warranty service during the warranty period, the customer must provide a copy of the invoice, factory warranty card, and ensure the electrical label of the inverter is legible. If these conditions are not met, Solplanet has the right to refuse to provide with the relevant warranty service.
  • Page 25: Contact

    12 Contact EMEA Service email: service.EMEA@solplanet.net APAC Service email: service.APAC@solplanet.net LATAM Service email: service.LATAM@solplanet.net AISWEI New Energy Technology (Yangzhong) Co., Ltd. Hotline: +86 400 801 9996 Add.: No.588 Gangxing Road, Yangzhong Jiangsu, China https://solplanet.net/contact-us/ UM0048_ASW1000-CB-HB_EN_V02_0424...
  • Page 26 AISWEI New Energy Technology (Yangzhong) Co., Ltd UM0048_ASW1000-CB-HB_EN_V02_0424...

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