Solplanet Ai-HB G2 Series User Manual
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Summary of Contents for Solplanet Ai-HB G2 Series
- Page 1 Ai-HB 075A/Ai-HB 100A Ai-HB 125A/Ai-HB 150A Ai-HB 175A/Ai-HB 200A Ai-HB G2 Series Battery User Manual...
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Page 2: Table Of Contents
Contents 1 General information..............1.1 About this document................1.2 Product Validity..................1.3 Target group..................... 1.4 Symbols....................Safety..................2.1 Intended use.................... 2.2 Important safety instructions..............2.3 Symbols on the label................Unpacking and storage............. 3.1 Scope of delivery..................3.2 Product storage..................Battery System overview............4.1 Product description................. - Page 3 6 Electrical connection..............6.1 Overview of the connection area.............. 6.2 Connecting the Grounding Conductor............ 6.3 Connecting the power cable and network cable........6.4 Connection Diagram................7 Commissioning................7.1 Inspection before commissioning............. 7.2 Commissioning procedure................ 8 Decommissioning the product........... 9 Technical data................10 Troubleshooting ...............
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Page 4: General Information
Ai-HB pre-assembled battery system (BS). You will find the latest version of this document and further information on the BS in PDF format at www.solplanet.net. It is recommended that this document be readily accessible at all times. -
Page 5: Symbols
Knowledge of all applicable laws, standards and directives. • Knowledge of and compliance with this document and all safety information. Not adhering to the prescribed instructions may potentially void the manufacturer's warranty. If in doubt please contact the local Solplanet service team. 1.4 Symbols ！ DANGER Indicates a hazardous situation which, if not avoided, will result in death or serious injury. -
Page 6: Safety
Safety 2.1 Intended use The Ai-HB is a BS is for both residential and commercial applications and operates with Solplanet hybrid inverters. • It is a high voltage Li-ion BS controlled via a battery control unit (BCU). • It can be operated in on-grid, off-grid and backup modes with all officially compatible Solplanet inverters. - Page 7 uct, read this section carefully and observe all safety information at all times. DANGER Danger to life due to high voltages of the battery！ When the battery system connected to the inverter, and the circuit breaker is ON, the batteries will generate a high DC voltage which will be present in the DC cable and live components.
- Page 8 WARNING Danger to life due to electric shock from destruction of mea- surement devices due to overvoltage！ Overvoltage can damage a measurement device and result in voltage being present in the enclosure of the measurement device. Touching the live enclosure of the measuring device results in death or lethal injuries due to electric shock.
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Page 9: Symbols On The Label
2.3 Symbols on the label Beware of a danger zone This symbol indicates that the product must be additionally grounded if additional grounding or equipotential bonding is required at the installation site. Beware of high voltage and operating current！ The product operates at a high voltage and current. Work on the product must only be carried out by skilled and authorized personnel. -
Page 10: Unpacking And Storage
Unpacking and storage 3.1 Scope of delivery Check the scope of delivery for completeness and any visible e. ternal damage. Contact your supplier if the package is damaged upon delivery or is incomplete. BCU and Base ackage： 5 25 e agon BCU and Base 1 BCU 1 Base 1... -
Page 11: Product Storage
roduct storage Suitable storage is re uired if the e uipment is not installed immediately: • Store the battery in the original packing case. • The storage temperature must be between -20 C to 5 C, and the storage relative humidi- ty must be between 5% and 5%, non-condensing. -
Page 12: Battery System Overview
Battery system overview roduct description Description Name Battery control unit. Battery odule Ai- B 2 battery module. The battery base which is used to support the battery. Base LED indicator Indicate the current operating state of the battery. Disconnect the high voltage from battery module to BCU. Circuit breaker The interface panel containing the ON O button, DC... -
Page 13: Dimensions
.2 Dimensions Unit： mm .3 LED indicator The LED s on the BCU indicates the status of the BS. LED status definitions: • Solid On: LED is permanently illuminated. • Off: LED is off (is not illuminated). • Blinking: LED illuminates for 1 second and turns off for 1 second. •... - Page 14 Normal state. Solid ON Indicates a fault. SOC:80%~100% SOC:60%~80% SOC:40%~60% SOC:20%~40% SOC:0%~20% UM0037_Ai-HB 075-200A_EN_V01_0523...
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Page 15: Interfaces And Functions
There are five LEDs to indicate the State of Charge (SOC) of the battery and the different status of the LEDs indicates the different working state of the battery. • Solid ON indicate discharging state. • Blinking On indicate Charging state. •... -
Page 16: Mounting
Mounting 5.1 Requirements for mounting 5.1.1 Requirements for Installation Location ！ DANGER Danger to life due to fire or explosion！ Despite careful construction, electrical devices can cause fires. This can result in death or serious injury. • Do not mount the product in areas containing highly flammable materials or gases. •... - Page 17 50 C -20 C I 65 R . 5%~ ma . 3000 m × × × √ √ √ 0~50 mm 350 mm 350 mm UM0037_Ai-HB 075-200A_EN_V01_0523...
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Page 18: Tools
350 mm 350 mm 350 mm 350 mm 5.1.2 Tools The tools in the following table may be needed during the installation. hillips-screwdriver arker pen hillips Screwdriver Bit Wrench Specification: Torque wrench Ratchet wrench e agon socket bit S Heat Gun Network Cable Electric Drill Wire Stripper... -
Page 19: Safety Gear
5.1.3 Safety gear Wear the following safety gear when working on the BS. Adhere to local occupational health and safety standards. Insulated gloves Safety shoes Safety goggles 5.1.4 Additionally required installation material Network Cable PE Terminal PE Cable Heat Shrink 5.2 Mounting DANGER Danger to life due to high voltages of the battery！... - Page 20 W ARNING Risk of in ury due to weight of product！ In uries may result if the product is lifted incorrectly or dropped while being transported or mounted. • Lift and transport the product carefully. • Wear suitable personal protective e uipment, in accordance with local regulations, when working on the product.
- Page 21 Step 2： lace the base along the wall, and ensure a distance of 0~50 mm between the wall and the base. ay attention to the direction of the base. The power-mating connectors on the base should be on the outside. Step 3：...
- Page 22 Step ： Repeat the operations for the remaining battery modules. lace the BCU on top of the first battery module and secure the BCU by the supplied Step 5： screws( 5 25). Tightening tor ue: Nm. ay attention to the direction of the BCU. The power-mating connectors on the battery module and the BCU should be on the same side.
- Page 23 CAUTION Damage to power cables and pipes can cause personal in ury！ The walls may contain electrical cable or pipes (for e ample, gas or water). • Ensure that power cable or pipes are not damaged when drilling. Set the L-bracket aside and drill the marked holes, at a diameter of 8 mm and a depth Step ：...
- Page 24 Step ： i two L-brackets on both sides of the BCU with the supplied screws( 5 12), using a Ratchet wrench ( mm) to tighten it (tor ue: Nm). Step 10： Secure the hanger using screws( 8 UM0037_Ai-HB 075-200A_EN_V01_0523...
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Page 25: Electrical Connection
Electrical connection 6.1 Overview of the connection area Object Description Link Port Out Link Port In P- (negative battery power output) P+ (positive battery power output) On Off Button Grounding Terminal 6.2 Connecting the grounding conductor Additional material required (not included in the scope of delivery): Object Description Terimal SC10-6 or OT10-6 or DT10-6... - Page 26 Procedure: Ensure the circuit breaker of the BCU is off. Step1： Strip the grounding cable to the length (L) which is approximately 2-3 mm longer than Step 2： the crimping area of the ring terminal (E). Slide the heat shrink tubing over the cable. Step 3：...
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Page 27: Connecting The Power Cable And Network Cable
6.3 Connecting the power cable and network cable Additional material required (not included in the scope of delivery） • One network cable(Cat5, Cat5e or higher), see below for the minimum requirements. cable requirements: Network • Cable category: Cat5, Cat5e or higher •... - Page 28 Split the connectors. Lead the network cable through cable gland, and insert into the Step 3： insulator until it snaps into place. Step 4： Connect the Link ort In of the BCU to the B S port of the inverter using a shielded CAT 5 (or higher) ethernet cable.
- Page 29 Connect the terminating resistor to the Link ort Out of the BCU. Step5： If multiple BCU s, therefore multipled BS s, are to be connected in parallel, then connect as follows: • Connect the Link ort Out of the first BCU to the Link ort In of the ad acent BCU (daisy chain).
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Page 30: Connection Diagram
6.4 Parallel system connection diagram P- P+ Terminating resistor … （1 N ） Ai-HB 075 A/100 A/125 A/150 A/175 A/200 A UM0037_Ai-HB 075-200A_EN_V01_0523... -
Page 31: Commissioning
Check the following items before commissioning the BS: • Ensure inverter is compatible with the battery. • Ensure the inverter is correctly mounted as per Solplanet’s guidelines, please refer to the inverter manual • Ensure the battery is properly installed and secured in accordance with this manual. - Page 32 Step 6： Read the battery status information using the Solplanet App and confirm that the BS is communicating with the inverter, observe the LED’s on the BS to determine the current status. Recommended standard charging and discharging procedure as follow: •...
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Page 33: Decommissioning The Product
Decommissioning the product ！ CAUTION Risk of injury due to weight of the battery module! Injuries may result if the battery module is lifted incorrectly or dropped while being transport- ed or installed. • Transport and lift the battery module carefully. Take the weight of the battery module into account. •... - Page 34 Before lifting the battery module, ensure that the screws on both sides of them are removed. Step 9： Tighten the nuts on the cable glands on the operating panel. Step 10 Remove the BCU from the battery modules and then the battery modules from the base. If the battery system is to be stored or shipped, pack the system using the original packaging or packaging that is suitable for the weight and dimensions of the system.
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Page 35: Technical Data
Technical data Technical Specification Ai-HB Ai-HB Ai-HB Ai-HB Ai-HB Ai-HB Model 075 A 100 A 125 A 150 A 175 A 200 A Module quantity Nominal Energy*¹ 7.68 kWh 10.24 kWh 12.8 kWh 15.36 kWh 17.92 kWh 20.48 kWh NominalVoltage 153.6 V 204.8 V 256 V... - Page 36 Indoor/Outdoor Installation Max. operating 3000 m altitude Relative humidity 5% 95% no condensing Cooling Natural convection Cell type Lithium-iron phosphate (LiFePO4) Life cycle 6000 times*² Safety IEC62619, IEC62040-1, IEC62477-1 Standard IEC61000-6-1, IEC61000-6-3, IEC61000-6-2, IEC61000-6-4 Certifi- cation Transp- UN38.3 ortation *1. Nominal energy is defined under the following conditions: cell voltage 2.5~3.65V, 0.5C charge &...
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Page 37: Troubleshooting
Troubleshooting When the yellow LED indicator blinks, it indicates that the battery is in an alarm state. Different blink patterns indicate different alarm faults. Yellow 0.6S 0.6S Number of Warning Fault Corrective measures yellow blinks: High cell voltage • Stop charging Low cell voltage •... - Page 38 • Stop charging High system voltage Low system voltage • Stop discharging • Stop charging and discharging, and wait High temperature of 30 minutes the BCU UM0037_Ai-HB 075-200A_EN_V01_0523...
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Page 39: Maintenance
Maintenance 11.1 Cleaning the battery It is recommended that the battery system be cleaned periodically. If the enclosure is dirty, please use a soft, dry brush or a dust collector. Procedure: Disconnect the AC circuit breaker downstream of the AC output of the inverter and Step 1：... -
Page 40: Recycling And Disposal
AISWEI New Energy Technology (Yangzhong) Co., Ltd. confirms herewith that the products described in this document are in compliance with the fundamental requirements and other relevant provisions of the above mentioned directives. The entire EU Declaration of Conformity can be found at www.solplanet.net. UM0037_Ai-HB 075-200A_EN_V01_0523... -
Page 41: Service And Warranty
When the customer needs warranty service during the warranty period, the customer mustpro- vide a copy of the invoice, factory warranty card, and ensure the electrical label of the inverteris legible. If these conditions are not met, Solplanet has the right to refuse to provide with therele- vant warranty service. -
Page 42: Contact
Contact EMEA Service email: service.EMEA@solplanet.net APAC Service email: service.APAC@solplanet.net LATAM Service email: service.LATAM@solplanet.net AISWEI Pty Ltd. Hotline: +61 390 988 674 Add.: Level 40, 140 William Street, Melbourne VIC 3000, Australia AISWEI B.V. Hotline: +31 208 004 844 (Netherlands) +48 134 926 109 (Poland) Add.: Barbara Strozzilaan... - Page 43 AISWEI New Energy Technology (Yangzhong) Co., Ltd.
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