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Summary of Contents for probst VXS-50-P
- Page 1 VXS-50-P Operating Instructions 57600041 Translation of original operating instructions...
- Page 2 Address: Probst GmbH; Gottlieb-Daimler-Straße 6; 71729 Erdmannhausen, Germany Authorized person for UK-documentation: Name: Nigel Hughes Address: Probst Ltd ; Unit 2 Fletcher House; Stafford Park 17; Telford Shropshire TF3 3DG, United Kingdom Signature, information to the subscriber: Erdmannhausen, 04.03.2024................(Eric Wilhelm, Managing Director)
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Page 3: Table Of Contents
SAFETY INSTRUCTIONS Safety Instructions....................5 Classification of safety instructions ...................5 Warnings ...........................6 Mandatory symbol ......................6 General safety instructions....................7 Intended use........................8 Requirements and instructions for installation, maintenance and operating staff...10 Installation location/workplace requirements ..............11 1.7.1 Installation location requirements..................11 1.7.2 Workplace requirements ....................12 Definition of the danger zone ..................12 Emissions ........................13 1.10... - Page 4 SAFETY INSTRUCTIONS 5.3.1 Vacuum pump .........................27 5.3.2 Ejector ..........................28 Shortening the lift tube ....................29 Test..........................30 Operation ......................31 General safety instructions regarding operation .............31 What to do in an emergency ...................33 Description of operation ....................33 Switching the device on and off..................34 6.4.1 With electrical vacuum generation ..................34 6.4.2...
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Page 5: Safety Instructions
SAFETY INSTRUCTIONS Safety Instructions 1.1 Classification of safety instructions Danger This warning informs the user of a risk that will result in death or serious injury if it is not avoided. DANGER Type and source of danger Consequence Remedial action ►... -
Page 6: Warnings
SAFETY INSTRUCTIONS 1.2 Warnings Explanation of the warning symbols used in the operating instructions. Warning Description Warning Description symbol symbol General warning symbol Explosive atmosphere Electrical voltage Flying debris Hand injury Crushing injury warning Suspended load Fall hazard Vacuum Hearing damage Falling parts Hot surfaces 1.3 Mandatory symbol... -
Page 7: General Safety Instructions
Each user must have read and understood the operating instructions, and retain them for later reference. The operating instructions are tailored to the scope of delivery from Probst. ► They do not take into account any modifications to the system made by the customer, which are strictly prohibited ►... -
Page 8: Intended Use
SAFETY INSTRUCTIONS All applicable laws and regulations must be adhered to at all times. When using the vacuum tube lifter Jumbo, the statutory regulations, safety regulations, standards and guidelines applicable at the location of use must be adhered to. Check with the competent authorities for more information. The safety instructions in these operating instructions do not replace these laws and regulations, but are to be regarded as a supplement to them. - Page 9 SAFETY INSTRUCTIONS The vacuum tube lifter Jumbo is state of the art and operationally reliable provided full compliance with these instructions is assured. Incorrect handling of the tube lifter could result in danger. WARNING Danger due to falling objects Unauthorized modifications or changes to the vacuum tube lifter JUMBO will compromise the integrity and function of the tube lifter.
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Page 10: Requirements And Instructions For Installation, Maintenance And Operating Staff
SAFETY INSTRUCTIONS Requirements and instructions for installation, maintenance and operating staff The vacuum tube lifter J should only be installed and maintained by qualified specialist UMBO personnel, mechanics, and electricians. Work on electronic equipment must be carried out by qualified electrical specialists only. -
Page 11: Installation Location/Workplace Requirements
SAFETY INSTRUCTIONS 1.7 Installation location/workplace requirements 1.7.1 Installation location requirements The vacuum tube lifter J must not be used in potentially explosive atmospheres. UMBO DANGER Non explosion-proof switching components Risk of fire and explosion. ► Product must not be used in potentially explosive atmospheres. The tube lifter Jumbo must not be used in areas with acidic or basic materials or in contaminated atmospheres. -
Page 12: Workplace Requirements
SAFETY INSTRUCTIONS 1.7.2 Workplace requirements The operator’s workplace is in front of the control handle. It must be ensured that the operator can continuously monitor the entire workspace. Provide internal instructions and conduct checks to ensure that the area around the workplace is always clean and tidy. -
Page 13: Emissions
SAFETY INSTRUCTIONS 1.9 Emissions The vacuum tube lifter emits noise and hot exhaust air. UMBO The vacuum generator will atomize and disperse any media that is sucked in. It is therefore important that no polluted or contaminated ambient air (particle size max. 5 µm) is sucked in. If the ambient air is dusty, a dust filter must be used. -
Page 14: Product Description
PRODUCT DESCRIPTION Product Description 2.1 Components of the vacuum tube lifter Jumbo The vacuum tube lifter J consists primarily of the following components: UMBO Item Name Item Name Vacuum generator / Suction pad depending on equipment Suspension eye Ejector Rotary union Pressure reduction valve Lifting unit Pump... -
Page 15: Type Plate
PRODUCT DESCRIPTION 2.2 Type plate The device type, device number and year of manufacture are specified on the type plate. This information is important for identifying the device and must always be specified when ordering replacement parts, making warranty claims or other inquiries about the device. -
Page 16: Operator Handles (Be)
PRODUCT DESCRIPTION 2.3 Operator handles (BE) The operator handle is used to control the lifting and lowering of the vacuum tube lifter Jumbo as well as the gripping and releasing of the load, which is achieved by changing the vacuum in the lift tube. Operator handle Jumbo Flex 20/35 Operator handle Jumbo Flex 50 Item... -
Page 17: Compressed Air Deactivation When Using An Ejector
PRODUCT DESCRIPTION 2.5.1 Compressed air deactivation when using an ejector: The diagram opposite shows compressed air being turned off on SEM 100/SEM 150 (here with ball valve closed). Compressed air is turned off by means of the activation cable attached to the side of the ejector. The activation cable is approx. 0.9 m in length. -
Page 18: Load-Bearing Devices/Suction Pads
Different standard suction pads are available for the vacuum tube lifter J . There are also a large UMBO number of suction pads and mechanical grippers for individual applications. Probst also develops customer-specific grippers for special applications; please contact our Technical Sales service for further information. -
Page 19: Mechanical Grippers
PRODUCT DESCRIPTION 2.9 Mechanical grippers Different standard grippers (mechanical) are available for the vacuum tube lifter J . There UMBO are also a large number of mechanical grippers for individual applications. The workpieces are gripped mechanically. Sack gripper Box gripper 2-in-1 gripper Shaft gripper for small load Fork gripper for small load... -
Page 20: Motor-Protection Switch (Mss)
The motor-protection switch is used to switch the electrical vacuum generation on and off and provides overvoltage protection. It can be integrated into the Probst crane column without the need for complicated wiring and can be optionally locked. 2.10.3 Pressure-reduction valve with shut-off valve The pressure-reduction valve is used to set optimum operating pressure for the ejector. -
Page 21: Blower Box (Sbb)
PRODUCT DESCRIPTION 2.10.6 Blower Box (SBB) The Blower Box surrounds the vacuum pump and uses sound-dampening material to reduce the noise level to approx. 65 db (A). The silencer box SBB also protects the blower from exterior soiling. ATTENTION Overheating risk If there is an insufficient supply of fresh air, the blower will overheat and become damaged. -
Page 22: Technical Data
TECHNICAL DATA Technical Data Max. lift capacity 20 kg 35 kg 50 kg Temperature range 0 - 40 °C Max. lifting distance 1500 / 1800 mm Max. lift speed 1 m/s* Ejector vacuum generation SEM100-JU SEM150-JU Pump vacuum generation EVE 25 D EVE 50 D (working vacuum max. -
Page 23: Delivery, Packaging And Transport
Check the entire delivery against the delivery notes supplied to make sure nothing is missing. 4.1.3 Reporting damage Following delivery of the shipment, damage caused by defective packaging or in transit must be reported immediately to the carrier and Probst GmbH. 4.2 Packaging The vacuum tube lifter J... -
Page 24: Removing The Vacuum Tube Lifter Jumbo From The Transportation Box
DELIVERY, PACKAGING AND TRANSPORT 4.4 Removing the vacuum tube lifter JUMBO from the transportation box Open the transportation box with care! If using knives or blades to open the packaging, take care not to damage any of the components. Start by opening the top cover to accurately assess the position of the vacuum tube lifter J . -
Page 25: Installation
INSTALLATION Installation Please read section 1.6 (Requirements & instructions for installation, maintenance and operating staff) before starting installation. 5.1 Connecting the vacuum tube lifter Jumbo, attaching the hoses Procedure: 1. Lay out the compressed air hose/vacuum supply hose with a diameter of 500 mm. -
Page 26: Mounting The Suction Pad
INSTALLATION When routing the supply hose along a crane column, ceiling, wall or floor, note that the vacuum hose can contract by up to 15% when the vacuum is applied. It must therefore be laid loosely with length compensation. Longer, straight line stretches can also be bridged with plastic pipes. -
Page 27: Installing The Vacuum Generator
INSTALLATION 5.3 Installing the vacuum generator Make sure that no dirt particles enter the suction or compressed air line during mounting. 5.3.1 Vacuum pump Install the vacuum pump as described in the separate operating instructions. To ensure safe installation (with cranes), we recommend that you use a console for electrical vacuum generators. -
Page 28: Ejector
INSTALLATION 5.3.1.2 Additional dust filter Install the additional filter in the vacuum connection of the pump using the attachment parts. Screw the hose nozzle (with sealing) for the hose connection to the dust filter. EVE 40 EVE 50 EVE 80 5.3.1.3 Vacuum regulation valve The dynamics of the vacuum tube lifter J... -
Page 29: Shortening The Lift Tube
INSTALLATION 5.4 Shortening the lift tube The lift tube can easily be shortened at the location of use The lift tube must be shortened due to low ceiling heights or when using different grippers. The length of the lift tube has to be adjusted so that the vacuum tube lifter J cannot apply suction to the floor, but is able to safely deposit the load on UMBO... -
Page 30: Test
INSTALLATION Minimum distance to the floor 10 cm ATTENTION Entire system damage The suction pad must never apply suction to the floor/supporting surface as this will cause damage to load-bearing parts of the entire system. ► A minimum distance of approx. 10 cm must be maintained between the suction pad and the supporting surface. -
Page 31: Operation
OPERATION 6 Operation The following operating steps must be checked by a qualified electrician before the initial start of operations and section 1.6 (Requirements and instructions for installation, maintenance and operating staff) must be read. Tip: Switching off the blower during break times (by pressing the SRC radio remote control) can reduce power consumption by up to 40%. - Page 32 OPERATION WARNING Danger due to falling objects - In the event of vacuum failure - In the event of a collision, causing the load to break off - In the event of component failure resulting from overload or unauthorized modifications There is a risk that people in the vicinity could be hit, causing death or serious injury! No person may sit or stand in the danger zone of the load.
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Page 33: What To Do In An Emergency
OPERATION 6.2 What to do in an emergency The following cases constitute an emergency: Vacuum supply failure (e.g. power failure vacuum generation switches off) Leakage (e.g.: detached hose) Forces arising during a collision The four-step emergency action plan: 1. -
Page 34: Switching The Device On And Off
OPERATION 6.4 Switching the device on and off WARNING Risk of injury due to uncontrolled gripper movements If the suction pad is touching the floor or hanging in its storage rack upon activation, the pad can adhere to the floor or become trapped in the storage rack. -
Page 35: Setting The Dynamics Of The Tube Lifter
OPERATION 6.5 Setting the dynamics of the tube lifter The dynamics of the tube lifter Jumbo can be set with the vacuum regulation valve (VRV). Secondary air can be introduced into the system by opening the VRV. This reduces the speed of the tube lifter's upward movement. -
Page 36: Setting The Hovering Position
OPERATION 6.7 Setting the hovering position The working height of the operator handle – without load – can be adjusted to a more ergonomic height as desired. The working height is adjusted by rotating the knurled nuts (2) – this adjusts the idle position of the valve. -
Page 37: Lifting Loads
OPERATION 6.8.1 Lifting loads 1. Position the suction pad directly above the load. Do not lift the load at an angle. 2. Press the actuating lever (1/2) – put the actuating lever into the “Lower” position. The vacuum lifting tube of the device relaxes and the tube lifter is lowered. -
Page 38: Picking Up Vertically And Depositing Horizontally
OPERATION 6.8.3 Picking up vertically and depositing horizontally 1. The 90° swiveling unit is designed for handling loads, picking up vertically and depositing horizontally. 2. Pick up the workpiece in the center or at the top so that the load swivels slowly to a horizontal position. -
Page 39: Quick Reference Guide
The quick reference guide has been designed in a size that is easy to see and read and can be quickly affixed to the Probst crane column, for example. Quick and precise description of the functions of the JumboFlex tube lifter for the operator (multilingual) 30.30.01.00174/01... -
Page 40: Storage Of The Vacuum Tube Lifter Jumbo
STORAGE OF THE VACUUM TUBE LIFTER JUMBO Storage of the vacuum tube lifter Jumbo If the vacuum tube lifter J is not to be used for a prolonged period, it must be stored correctly to UMBO protect it from damage. Options for correct storage: ... -
Page 41: Troubleshooting
TROUBLESHOOTING 8 Troubleshooting The vacuum tube lifter J must only be installed and maintained by qualified specialist personnel, UMBO mechanics and electricians. Work on electrical equipment must be carried out by qualified electrical specialists only. After repair and maintenance work, always check the safety features as described in section 9.2 “Check safety features”. - Page 42 TROUBLESHOOTING Preventive measures Problem Solution Supply hose is damaged Install a new hose or cut out Eliminate interference the damaged section and contours (see section 1.7) connect the remaining sections Correct the routing using tube nipples and hose (see section 5.1) clamps Compressed air hose is Fit new hose.
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Page 43: Maintenance
MAINTENANCE 9 Maintenance 9.1 General notes Please read section 1.6 (Requirements & instructions for installation, maintenance and operating staff) before starting maintenance. WARNING Risk of injury due to system maintenance by untrained personnel This can result in serious injury. ► The system must only be maintained by trained personnel who have read and understood the operating instructions. -
Page 44: Service Table
MAINTENANCE 9.3 Service table This maintenance interval overview applies for one-shift operation. The inspection intervals may have to be shortened in the case of higher loads. Interval Daily Weekly Monthly Every Annual check months Vacuum generation Checking the carbon vane and the integrated filter? If additional filter is present, has it been cleaned? Is the electrical installation OK? Are cable screw unions secure? -
Page 45: Cleaning
MAINTENANCE 9.4 Cleaning Use cleaning solvents to clean the vacuum tube lifter J (not petroleum ether or corrosive liquids; UMBO the use of petroleum ether or corrosive liquids could cause leaks in the supply hose or lift tube). The suction plates can be cleaned using soap and warm water; do not use cleaning solvents on the suction sealing lips! 9.5 Vacuum pump Only for versions with electrical vacuum generator:... -
Page 46: Filter In The Vacuum Pump
J to be tested once a year by an expert. UMBO As a special service within Germany, Probst GmbH offers an inspection contract for an annual test with a certificate from an expert. Within Germany: Please refer to the test seal affixed to the vacuum tube lifter J... -
Page 47: Decommissioning And Disposal
DECOMMISSIONING AND DISPOSAL 10 Decommissioning and disposal 10.1Decommissioning The vacuum tube lifter J may only be decommissioned by qualified specialist personnel. UMBO The customer is responsible for disconnecting the lifting device from the lifting equipment used. Procedure: 1. Switch off the vacuum supply, depressurizing the compressed air line if applicable, and secure to prevent it being switched back on. - Page 52 EVE-TR-X 80 – 140 AC3-F Seite / Page 2/6 1 Operating Instructions for EVE-TR-(X) 60 – 140 AC3-F Safety Regulations Pipework: • Air compression will generate high tem- peratures at the compressors: Allow the Please comply with safety standard DIN EN 1012-2 EVE-TR 60: up to 2m - 1”;...
- Page 53 Seite / Page 4/6 2 Ersatzteile / Spare parts / Pièces de rechange EVE-TR 60/ 80/ 90 188 189 182 EVE-TR-X 80 58 57 41 45 105 103 27 26 93 95 EVE-TR 100/ 140 174 171 188 52 181 EVE-TR-X 100/ 140 58 57 123 161 163...
- Page 54 Seite / Page 5/6 Bestell-Nr. Beschreibung Description Designation Ident No. No.Identification EVE-TR 60 EVE-TR 80 EVE-TR 90 EVE-TR-X 80 000100 21600 000100 21100 000103 21100 GEHä USE PUMP BODy CORP DE POMPE 020004 21100 020004 21100 ROTOR PISTON 020004 21100 KOLBEN 020000 50700 יי...
- Page 55 Seite / Page 6/6 Bestell-Nr. Beschreibung Description Designation Ident No. No.Identification EVE-TR 100 EVE-TR 140 EVE-TR-(X) 100 EVE-TR-(X) 140 000101 21200 000101 21300 PUMP BODy CORP DE POMPE GEHäUSE 020004 21300 PISTON 020005 21200 KOLBEN ROTOR 020001 50800 020001 50900 יי...
- Page 77 After each completed performance of a maintenance interval the included form must be fill out, stamped, signed and send back to us immediately. via e-mail to service@probst-handling.de / via fax or post Operator: _ _ _ _ _ _ _ _ _ _ _ _ _...
- Page 78 Bitte beachten Sie, dass das Produkt ohne vorliegende Betriebsanleitung in Landessprache nicht eingesetzt / in Betrieb gesetzt werden darf. Sollten Sie mit der Lieferung des Produkts keine Betriebsanleitung in Ihrer Landessprache erhalten haben, kontaktieren Sie uns bitte. In Länder der EU / EFTA senden wir Ihnen diese kostenlos nach.
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