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XTS 204
OPERATOR MANUAL
ISSUE 2

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Summary of Contents for Parweld XTS 204 MMA

  • Page 1 XTS 204 OPERATOR MANUAL ISSUE 2...
  • Page 2 Thank you and congratulations on choosing Parweld. This Owner’s Manual is designed to help you get the most out of your Parweld products. Please take time to read the Safety precautions. They will help you protect yourself against potential hazards in the workplace. With proper maintenance this equipment should provide years of reliable service.
  • Page 3: Table Of Contents

    Contents Page 1.0 Safety Precautions 2.0 Product description 3.0 Technical Specifications 4.0 Description of controls 5.0 Installation 5.1 Unpacking the Machine 5.2 Location 5.3 Input and grounding connection 5.4 Output Polarity Connections 5.5 Torch Installation 5.6 Work return lead connection 6.0 Operation 6.1 MMA Welding guide 6.2 Basic TIG welding guide...
  • Page 4: Safety Precautions

    Insulate work clamp when not connected to work piece to prevent contact with any metal object. Protect yourself and others from flying sparks and hot metal. Be alert that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas. www.parweld.co.uk...
  • Page 5: Product Description

    BUILDUP OF GAS can injure or kill. Shut off shielding gas supply when not in use. Always ventilate confined spaces or use approved air-supplied respirator. Machine Model XTS 204 MMA HOT PARTS can cause severe burns. Input voltage 230V +/- 10% Do not touch hot parts with bare hands.
  • Page 6: Description Of Controls

    Electrode polarity MMA electrodes are generally connected to the ‘+’ terminal and the work lead to the ‘-‘terminal But if in doubt consult the electrode manufacturer’s literature. IF TIG welding the torch should always be connected to the ‘-’ terminal. www.parweld.co.uk...
  • Page 7: Torch Installation

    Arc welding electrodes are classified into a number of groups depending on their applications. There are a great number of electrodes used for specialized industrial purposes which are not of particular interest for everyday general work. These include some www.parweld.co.uk...
  • Page 8: Fault Finding

    (d) Travel speed of current electrode is too high (c) Adjust (e) Scale or dirt on joint angle so the surface welding arc is directed more into the base metal (d) Reduce travel speed of electrode (e) Clean surface before welding. www.parweld.co.uk...
  • Page 9 Refer penetration or joint preparation welding current to basic TIG welding poor fusion at guide. (b) Absence of oxides in edges of weld the Weld pool. (b) Refer basic TIG welding guide for ways to reduce arc flutter www.parweld.co.uk...
  • Page 10 Welding Poor work lead Ensure that the current connection to the work work lead has a reduces when piece reliable electrical welding connection to the work piece www.parweld.co.uk...
  • Page 11: Accessories

    30PSI • Sensitive needle valve provides easy adjustment and the downward facing outlet connection eliminates hose kinking. Fittings • Fitted with standard 9 BSP inlet and outlet connections Stock Code Description 706100 Flow Meter Mixed Gas 15 lpm www.parweld.co.uk...
  • Page 12 Air Cooled TIG Welding Torch 3/89 BSP Model Description Stock Code 12ft (3.8m) 25ft (7.6m) Valved Tig Torch c/w 2 Piece Power Cable and dinse connection WP17V-12-2-IX WP17V-25-2-IX Valved Flexible neck Tig Torch c/w 2 Piece Power Cable and dinse connection WP17VFX-12-2-IX WP17VFX-25-2-IX www.parweld.co.uk...
  • Page 13 Gas Lens Body .020” 0.5mm Bore 19 WP17VFX Torch Body Flexi-Valve 45V24 Gas Lens Body .040” 1.0mm Bore NI – Not Illustrated 45V25 Gas Lens Body 1/16” 1.6mm Bore 45V26 Gas Lens Body 3/32” 2.4mm Bore 45V27 Gas Lens Body 1/8” 3.2mm Bore www.parweld.co.uk...
  • Page 14: Ec Declaration Of Conformity

    Steel and steel alloy parts use less than 4% by weight of each homogeneous component. Aluminium and aluminium alloy parts use less than 4% by weight of each homogeneous component. Only dispose off in authorised sites for electrical and electronic waste do not dispose of with general refuse or landfill waste. www.parweld.co.uk...
  • Page 15: Weee Statement

    WEE compliance outside the UK please contact your supplier/Importer Parweld is registered with a compliance scheme Official registration number is WEE/FD0255QV When your equipment reaches the end of its service life you should return it to Parweld where it will be reconditioned or processed for recycling.
  • Page 16 Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England DY12 2TZ tel. +44 1299 266800 www.parweld.co.uk info@parweld.co.uk...

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Xts 204

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