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Operating instructions
Remote control
RT1 19POL
EN
RTF1 19POL
RTG1
RTP1 19POL
RTP2 19POL
RTP3 spotArc 19POL
RT PWS1 19POL
RTA PWS2
RTAC1 19POL
099-008097-EW501
Observe additional system documents!
7.8.2023

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Summary of Contents for EWM RT1 19POL

  • Page 1 Operating instructions Remote control RT1 19POL RTF1 19POL RTG1 RTP1 19POL RTP2 19POL RTP3 spotArc 19POL RT PWS1 19POL RTA PWS2 RTAC1 19POL 099-008097-EW501 Observe additional system documents! 7.8.2023...
  • Page 2 +49 2680 181-0. A list of authorised sales partners can be found at www.ewm-group.com/en/specialist-dealers. Liability relating to the operation of this equipment is restricted solely to the function of the equipment. No other form of liability, regardless of type, shall be accepted.
  • Page 3: Table Of Contents

    Scope of delivery........................ 23 Establishing the connections ....................24 5.3.1 Connection cable ....................24 Functional characteristics ....................24 5.4.1 RT1 19POL; RTF1 19POL; RTG1 19POL ............25 5.4.2 RT PWS1 19POL ....................25 5.4.3 RTP1 19POL....................... 25 5.4.4 RTP2 19POL....................... 25 5.4.4.1...
  • Page 4 Contents Notes on using these operating instructions RTAC1 19POL ........................36 8 Accessories ..........................37 Connection and extension cables ..................37 9 Appendix ............................. 38 Searching for a dealer ......................38 099-008097-EW501 7.8.2023...
  • Page 5: For Your Safety

    For your safety Notes on using these operating instructions For your safety Notes on using these operating instructions DANGER Working or operating procedures which must be closely observed to prevent imminent serious and even fatal injuries. • Safety notes include the "DANGER" keyword in the heading with a general warning symbol. •...
  • Page 6: Explanation Of Icons

    For your safety Explanation of icons Explanation of icons Symbol Description Symbol Description Indicates technical aspects which the Activate and release / Tap / Tip user must observe. Switch off machine Release Switch on machine Press and hold Incorrect / Invalid Switch Correct / Valid Turn...
  • Page 7: Safety Instructions

    For your safety Safety instructions Safety instructions WARNING Risk of accidents due to non-compliance with the safety instructions! Non-compliance with the safety instructions can be fatal! • Carefully read the safety instructions in this manual! • Observe the accident prevention regulations and any regional regulations! •...
  • Page 8 For your safety Safety instructions WARNING Risk of injury due to improper clothing! During arc welding, radiation, heat and voltage are sources of risk that cannot be avoided. The user has to be equipped with the complete personal protective equipment at all times.
  • Page 9 For your safety Safety instructions CAUTION Smoke and gases! Smoke and gases may lead to shortness of breath and poisoning! The ultraviolet radia- tion of the arc may also convert solvent vapours (chlorinated hydrocarbon) into poison- ous phosgene. • Ensure sufficient fresh air! •...
  • Page 10: Transport And Installation

    For your safety Transport and installation CAUTION Obligations of the operator! The respective national directives and laws must be complied with when operating the machine! • Implementation of national legislation relating to framework directive 89/391/EEC on the in- troduction of measures to encourage improvements in the safety and health of workers at work and associated individual guidelines.
  • Page 11 For your safety Transport and installation CAUTION Risk of accidents due to supply lines! During transport, attached supply lines (mains leads, control cables, etc.) can cause risks, e.g. by causing connected machines to tip over and injure persons! • Disconnect all supply lines before transport! Risk of tipping! There is a risk of the machine tipping over and injuring persons or being damaged itself during movement and set up.
  • Page 12: Intended Use

    3.1.1 Warranty For more information refer to the "Warranty registration" brochure supplied and our information regarding warranty, maintenance and testing at www.ewm-group.com! 3.1.2 Declaration of Conformity This product corresponds in its design and construction to the EU directives listed in the decla- ration.
  • Page 13: Use And Operation Solely With The Following Machines

    Intended use Use and operation solely with the following machines Use and operation solely with the following machines These remote controls are specifically designed for use with the following welding machines and offer various setting options depending on the model. Pico 180 puls Pico 200 puls Pico 300 cel...
  • Page 14: Part Of The Complete Documentation

    Intended use Part of the complete documentation Part of the complete documentation This document is part of the complete documentation and valid only in combination with all other parts of these instructions! Read and observe the operating instructions for all system compo- nents, especially the safety instructions! The illustration shows a general example of a welding system.
  • Page 15: Machine Description - Quick Overview

    Machine description – quick overview RT1 19POL Machine description – quick overview RT1 19POL Figure 4-1 Item Symbol Description Holder for suspending the remote control. Welding current rotary dial Infinitely adjustable welding current, 0% to 100% of the main current preset on the power source.
  • Page 16: Rtg1 19Pol

    Machine description – quick overview RTG1 19POL RTG1 19POL Figure 4-3 Item Symbol Description Holder for suspending the remote control. Welding current rotary dial Infinitely adjustable welding current, 0% to 100% of the main current preset on the power source. Torch body Connection cable, 19-pole RTP1 19POL...
  • Page 17: Rtp2 19Pol

    Machine description – quick overview RTP2 19POL Item Symbol Description Rotary knob Pulse / spot time Pulsing: Setting the pulse time (0.05 to 2sec). Spot welding: Setting the spot time (0.5 to 20sec). Rotary knob Pulse pause time Pulsing: Setting the pause time (0.05 to 2sec). Rotary knob I (welding, pulse, point current) The setting is made as a percentage depending on the welding current setting on the...
  • Page 18 Machine description – quick overview RTP2 19POL Item Symbol Description Rotary switch Frequency range / operating mode Pulsing ----- Setting the pulse frequency in 4 ranges: 0.25 to 2.5Hz 2.5 to 25Hz 25 to 250Hz 250 to 2500Hz -------- Standard Standard pulses here are switched between the welding current and the sec- ondary current.
  • Page 19: Rtp3 Spotarc 19Pol

    Machine description – quick overview RTP3 spotArc 19POL RTP3 spotArc 19POL Figure 4-6 Item Symbol Description Holder for suspending the remote control. 19-pole connection socket (analogue) For connecting the control lead. Rotary switch Frequency range / operating mode Pulses ----- Setting the pulse frequency in 4 areas: 0.25 to 2.5Hz 2.5 to 25Hz...
  • Page 20: Rt Pws1 19Pol

    Machine description – quick overview RT PWS1 19POL Item Symbol Description Rotary knob I (secondary current / pulse pause current) The setting is made as a percentage depending on the welding current setting I on the remote control. Pulsing: Pulse pause current setting Standard: Secondary current setting (accessible with the 2nd torch trigger) Signal light Pulse pause current Signal light is illuminated when the pulse pause current flows.
  • Page 21: Rta Pws2

    Machine description – quick overview RTA PWS2 RTA PWS2 Figure 4-8 Item Symbol Description Holder for suspending the remote control. Polarity switch (pole reversal) The changeover switch allows reversal of the current polarity (+/-) at the connection sockets. 19-pole connection socket (analogue) For connecting the control lead.
  • Page 22: Rtac1 19Pol

    Machine description – quick overview RTAC1 19POL RTAC1 19POL Figure 4-9 Item Symbol Description Holder for suspending the remote control. 19-pole connection socket (analogue) For connecting the control lead. Welding current rotary dial Infinitely adjustable welding current, 0% to 100% of the main current preset on the power source.
  • Page 23: Design And Function

    Design and function Transport and installation Design and function Transport and installation CAUTION Risk of accidents due to supply lines! During transport, attached supply lines (mains leads, control cables, etc.) can cause risks, e.g. by causing connected machines to tip over and injure persons! •...
  • Page 24: Establishing The Connections

    Design and function Establishing the connections Establishing the connections Damage to the machine due to improper connection! The remote controls have been specially developed for the connection to welding machines. Connecting them to other machines may cause damage to the machines! •...
  • Page 25: Rt1 19Pol; Rtf1 19Pol; Rtg1 19Pol

    Design and function Functional characteristics 5.4.1 RT1 19POL; RTF1 19POL; RTG1 19POL • Select the maximum welding current at the welding machine. Infinitely adjustable welding current (0% - 100%) depending on the main current preselected at the weld- ing machine.
  • Page 26: Calculation Examples For Pulse And Pulse Pause Currents

    Design and function Functional characteristics The rotary knob welding current on the welding machine has no function. Operating mode pulsing • Set pulse current and pulse pause current on the remote control. Example with the following settings: maximum welding current on the welding machine: 120 A Pulse current on the remote control: 50 % Pulse pause current on the remote control: 25 % Result:...
  • Page 27: Rtp3 Spotarc 19Pol

    Design and function Functional characteristics Rotary knob Balance: 50% Pulse time t 50 % 0.5 sec = 100 % × 1 Hz Pulse pause time 100 % - 50 % 0.5 sec = 100 % × 1 Hz Rotary knob Balance: 10% Pulse time t 10 % 0.1 sec =...
  • Page 28 Design and function Functional characteristics The frequency range depends on the setting of the rotary switch Frequency range. • Set balance. Calculation examples for pulse and pulse pause currents • Set the maximum welding current at the welding machine to 120 A. •...
  • Page 29: Calculation Examples For Pulse And Pulse Pause Currents

    Design and function Functional characteristics 5.4.5.1 Calculation examples for pulse and pulse pause currents Formulas for calculation: Balance [%] Pulse time [sec]= 100% × Frequency [Hz] Pulse pause time 100 % - Balance [%] [sec]= 100% × Frequency [Hz] Example with the following settings: Rotary switch Frequency range: 0.25-2.5 Hz Rotary knob Pulse frequency:...
  • Page 30: Spotarc

    Design and function Functional characteristics 5.4.5.2 spotArc Setting • Select the maximum welding current at the welding machine. • Set point current on the remote control (percentage depending on the selected welding current (AMP) on the welding machine). • Preselect on the rotary switch Operating mode the spot time range (2 ranges). •...
  • Page 31: Standard Operation

    Design and function Functional characteristics 5.4.5.5 Standard operation • Set welding current I1 (0-100% of rotary knob (AMP) on welding machine) • Set secondary current I2 (0-100% of rotary knob Welding current I1, accessible with the 2 torch trig- ger. 5.4.6 RTA PWS2 •...
  • Page 32: Maintenance, Care And Disposal

    Maintenance, care and disposal General Maintenance, care and disposal General DANGER Risk of injury due to electrical voltage after switching off! Working on an open machine can lead to fatal injuries! Capacitors are loaded with electrical voltage during operation. Voltage remains present for up to four minutes after the mains plug is removed.
  • Page 33: Maintenance Schedule

    Maintenance, care and disposal Maintenance schedule Maintenance schedule Maintenance step Only personnel designated as inspectors or repairers due to their train- ing are allowed to carry out the relevant work step! Non-applicable in- spection points are omitted. • Checking all supply lines and their connections (pipes, hoses, hose packages) for damage or leaks.
  • Page 34: Disposing Of Equipment

    Information on returning used equipment or collections can be obtained from the respective municipal administration office. Devices can also be returned to EWM sales partners across Europe. Further information on the topic of the disposal of electrical and electronic equipment can be found on our website at: https://www.ewm-group.com/de/nachhaltigkeit.html.
  • Page 35: Technical Data

    Technical data RT1 19POL Technical data RT1 19POL Interface 19- pole Dimensions (l x b x h) 174 x 100 x 80 mm 6.8 x 3.9 x 3.1 inch Weight 1,2 kg 2.6 lb. Test mark Standards used See declaration of conformity (appliance documents)
  • Page 36: Rtp3 Spotarc 19Pol

    Technical data RTP3 spotArc 19POL RTP3 spotArc 19POL Interface 19- pole Dimensions (l x b x h) 264 x 147 x 76 mm 10.4 x 5.8 x 3 inch Weight 1,5 kg 3.3 lb. Test mark Standards used See declaration of conformity (appliance documents) RT PWS1 19POL Interface 19- pole...
  • Page 37: Accessories

    Accessories Connection and extension cables Accessories Connection and extension cables Type Designation Item no. RA5 19POL 5M Remote control e.g. connection cable 092-001470-00005 RA10 19POL 10m Remote control e.g. connection cable 092-001470-00010 RA20 19POL 20m Remote control e.g. connection cable 092-001470-00020 099-008097-EW501 7.8.2023...
  • Page 38: Appendix

    Appendix Searching for a dealer Appendix Searching for a dealer Sales & service partners www.ewm-group.com/en/specialist-dealers "More than 400 EWM sales partners worldwide" 099-008097-EW501 7.8.2023...

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