Related Manuals for EWM R50 7POL
Summary of Contents for EWM R50 7POL
- Page 1 Operating instructions Remote control R50 7POL 099-008776-EW501 Observe additional system documents! 21.01.2016...
- Page 2 +49 2680 181-0. A list of authorised sales partners can be found at www.ewm-group.com. Liability relating to the operation of this equipment is restricted solely to the function of the equipment.
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Page 3: Table Of Contents
Manufacturer's declaration to the end user ............. 25 Meeting the requirements of RoHS ..................25 7 Technical data ..........................26 R50 7POL .......................... 26 8 Accessories ..........................27 Connection and extension cables ..................27 9 Appendix A ..........................28 Overview of EWM branches ....................28 099-008776-EW501 21.01.2016... -
Page 4: Safety Instructions
Safety instructions Notes on the use of these operating instructions Safety instructions Notes on the use of these operating instructions DANGER Working or operating procedures which must be closely observed to prevent imminent serious and even fatal injuries. • Safety notes include the "DANGER" keyword in the heading with a general warning symbol. •... -
Page 5: Explanation Of Icons
Safety instructions Explanation of icons Explanation of icons Symbol Description Special technical points which users must observe. Correct Wrong Press Do not press Press and keep pressed Turn Switch Switch off machine Switch on machine enter the menu ENTER Navigating in the menu NAVIGATION Exit the menu EXIT... -
Page 6: General
Safety instructions General General DANGER Electric shock! Welding machines use high voltages which can result in potentially fatal electric shocks and burns on contact. Even low voltages can cause you to get a shock and lead to accidents. • Do not touch any live parts in or on the machine! •... - Page 7 Safety instructions General WARNING Risk of injury due to radiation or heat! Arc radiation results in injury to skin and eyes. Contact with hot workpieces and sparks results in burns. • Use welding shield or welding helmet with the appropriate safety level (depending on the application)! •...
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Page 8: Transport
Safety instructions Transport Transport CAUTION Damage due to supply lines not being disconnected! During transport, supply lines which have not been disconnected (mains supply leads, control leads, etc.) may cause hazards such as connected equipment tipping over and injuring persons! •... -
Page 9: Intended Use
3.2.1 Warranty For more information refer to the "Warranty registration" brochure supplied and our information regarding warranty, maintenance and testing at www.ewm-group.com! 3.2.2 Declaration of Conformity The designated machine conforms to EC Directives and standards in terms of its design and construction: •... -
Page 10: Machine Description - Quick Overview
Machine description – quick overview Front view Machine description – quick overview Front view Figure 4-1 Item Symbol Description Machine control- See 4.3 Machine control – Operating elements chapter Protective cap Connection socket, 7-pole (digital) Connection to the digital remote control connection on power source or wire feed unit. 099-008776-EW501 21.01.2016... -
Page 11: Rear View
Machine description – quick overview Rear view Rear view Figure 4-2 Item Symbol Description Holder for suspending the remote control Carrying handle Machine feet Fixing magnet To mount remote control on magnetisable surfaces 099-008776-EW501 21.01.2016... -
Page 12: Machine Control - Operating Elements
Machine description – quick overview Machine control – Operating elements Machine control – Operating elements Figure 4-3 099-008776-EW501 21.01.2016... - Page 13 Machine description – quick overview Machine control – Operating elements Item Symbol Description Lid - See 4.3.1 Machine control – Concealed operating elements chapter Display, left Welding current, material thickness, wire speed, hold values Push-button, parameter selection left/power-saving mode Welding current Material thickness Wire feed speed Hold...
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Page 14: Machine Control - Concealed Operating Elements
Machine description – quick overview Machine control – Operating elements Machine control – Concealed operating elements 4.3.1 Figure 4-4 Item Symbol Description Select welding parameters button This button is used to select the welding parameters depending on the welding process and operating mode used. - Page 15 Machine description – quick overview Machine control – Operating elements Item Symbol Description Signal lamp, super pulse function Super- Lights up when the super pulse function is active. puls Signal light: organising welding tasks (JOB) Flashes when JOB number is displayed or selected Press organise welding tasks (JOB) push-button Briefly pressing the button = display of welding task selected in welding system Holding the button down for long (>...
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Page 16: Design And Function
Design and function General Design and function General The remote control is virtually a 100% copy of the existing welding machine/wire feed unit control. Users can optimise all process parameters required for the welding task either directly at the work site or, as usual, on the welding machine/wire feed unit control. -
Page 17: Organise Welding Task (Job)
Design and function Organise welding task (JOB) Organise welding task (JOB) The remote control is equipped with a data storage medium (Flash ROM). Users can download any welding task (JOB) onto this memory from the memory of the welding machine. This JOB can subsequently be copied via an existing JOB in the free memory of the welding machine (JOB 129 - JOB 169) or onto itself. -
Page 18: Copy Welding Task (Job) From Remote Control To Welding Machine
Design and function Organise welding task (JOB) 5.4.2 Copy welding task (JOB) from remote control to welding machine A JOB must first be loaded onto the remote control before it can be copied (also see chapter "Loading the welding task (JOB) from the welding machine to the remote control"). The loaded JOB can subsequently be copied onto itself or to a storage location in the free space of the power source (JOB 129 - JOB 169). -
Page 19: Delete Saved Welding Task (Job) In Remote Control
Design and function Organise welding task (JOB) Item Symbol Description Press organise welding tasks (JOB) push-button for at least 3 sec The remote control switches to the "Organise welding tasks (JOB)" mode. Select function: Copy welding task (JOB) Display of JOB saved in the remote control Example: JOB 129 Press organise welding tasks (JOB) push-button The remote control switches to the target selection of the JOB to be overwritten in the... -
Page 20: Special Parameters (Advanced Settings)
Design and function Special parameters (advanced settings) Special parameters (advanced settings) Special parameters (P1 to Pn) are applied for customer-specific configuration of machine functions. This allows the user maximum flexibility in optimising their requirements. These settings are not configured directly on the machine control since a regular setting of the parameters is generally not required. -
Page 21: Special Parameters In Detail
Design and function Special parameters (advanced settings) Display Setting/selection Correction or nominal voltage display Correction voltage display (ex works). Absolute nominal voltage display. 5.5.1.1 Special parameters in detail Program "0", releasing the program block (P2) The program P0 (manual setting) is blocked. Only operation with P1-P15 is possible, irrespective of the key switch position. -
Page 22: Reset To Factory Settings
Design and function Special parameters (advanced settings) 5.5.1.2 Reset to factory settings All special parameters will be overwritten by the factory settings! The welding task (JOB) will be deleted in the remote control memory. Operating Action Result Display element left right Switch off the welding machine Press and hold the "right parameter selection"... -
Page 23: Protective Flap, Welding Machine Control
Design and function Protective flap, welding machine control Protective flap, welding machine control Figure 5-4 Item Symbol Description Protective cap Bracket, protective cap • Push the right-hand bracket of the protective cap to the right and remove the protective cap. 099-008776-EW501 21.01.2016... -
Page 24: Maintenance, Care And Disposal
Maintenance, care and disposal General Maintenance, care and disposal DANGER Improper maintenance and testing The equipment may only be cleaned, repaired or tested by specialist, skilled persons! A skilled person is one who, due to training, knowledge and experience, is able to recognise the dangers that can occur during testing of this equipment as well as possible subsequent damage and who is able to implement the required safety procedures. -
Page 25: Disposing Of Equipment
• Information about giving back used equipment or about collections can be obtained from the respective municipal administration office. • EWM participates in an approved waste disposal and recycling system and is registered in the Used Electrical Equipment Register (EAR) under number WEEE DE 57686922. -
Page 26: Technical Data
Technical data R50 7POL Technical data Performance specifications and guarantee only in connection with original spare and replacement parts! R50 7POL Interface 7-pole Dimensions L x W x 115 x 235 x 300 mm Weight 3.2 kg 099-008776-EW501 21.01.2016... -
Page 27: Accessories
Accessories Connection and extension cables Accessories Connection and extension cables Type Designation Item no. FRV 7POL 10 m Extension/connecting cable 092-000201-00000 FRV 7POL 20 m Extension/connecting cable 092-000201-00001 FRV 7POL 1 m Extension/connecting cable 092-000201-00002 FRV 7POL 5 m Extension/connecting cable 092-000201-00003 099-008776-EW501 21.01.2016... -
Page 28: Overview Of Ewm Branches
Appendix A Overview of EWM branches Appendix A Overview of EWM branches 099-008776-EW501 21.01.2016...
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