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Operating instructions
Remote control
RTF1
EN
RT1
RTG1
RT PWS1
RTP1
RTP2
RTP3
RTAC1
099-008097-EW501
Observe additional system documents!
22.03.2018

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Summary of Contents for EWM RTF1

  • Page 1 Operating instructions Remote control RTF1 RTG1 RT PWS1 RTP1 RTP2 RTP3 RTAC1 099-008097-EW501 Observe additional system documents! 22.03.2018...
  • Page 2 +49 2680 181-0. A list of authorised sales partners can be found at www.ewm-group.com/en/specialist-dealers. Liability relating to the operation of this equipment is restricted solely to the function of the equipment.
  • Page 3: Table Of Contents

    In operation ....................20 5.2.1.2 Transport and storage ................... 20 Establishing the connections ....................... 21 Functional characteristics ......................21 5.4.1 RTF1 -, RT1 -, RTG1 19POL ..................22 5.4.2 RT PWS1 19POL ......................22 5.4.3 RTP1 19POL ........................ 22 5.4.4 RTP2 19POL ........................
  • Page 4 Contents Notes on the use of these operating instructions 099-008097-EW501 22.03.2018...
  • Page 5: Safety Instructions

    Safety instructions Notes on the use of these operating instructions Safety instructions Notes on the use of these operating instructions DANGER Working or operating procedures which must be closely observed to prevent imminent serious and even fatal injuries. • Safety notes include the "DANGER" keyword in the heading with a general warning symbol. •...
  • Page 6: Explanation Of Icons

    Safety instructions Explanation of icons Explanation of icons Symbol Description Symbol Description Indicates technical aspects which the Activate and release / Tap / Tip user must observe. Switch off machine Release Switch on machine Press and hold Switch Incorrect / Invalid Turn Correct / Valid Numerical value –...
  • Page 7 Safety instructions General WARNING Fire hazard! Due to the high temperatures, sparks, glowing parts and hot slag that occur during welding, there is a risk of flames. • Be watchful of potential sources of fire in the working area! • Do not carry any easily inflammable objects, e.g.
  • Page 8 Safety instructions General Obligations of the operator! The respective national directives and laws must be complied with when operating the machine! • Implementation of national legislation relating to framework directive 89/391/EEC on the introduction of measures to encourage improvements in the safety and health of workers at work and associated individual guidelines.
  • Page 9: Intended Use

    7- or 19-pole (for connection, see > see 4 chapter). Use and operation solely with the following machines These remote controls are specifically designed for use with Pico, Picotig and Tetrix welding machines and give various options depending on the model. RTF1 RTG1 • Pico 180 puls •...
  • Page 10: Documents Which Also Apply

    3.3.1 Warranty For more information refer to the "Warranty registration" brochure supplied and our information regarding warranty, maintenance and testing at www.ewm-group.com! 3.3.2 Declaration of Conformity The labelled machine complies with the following EC directives in terms of its design and construction: •...
  • Page 11: Machine Description - Quick Overview

    Machine description – quick overview RTF1 19POL Machine description – quick overview RTF1 19POL Figure 4-1 Item Symbol Description Foot-operated switch Connection cable, 19-pole RT1 19POL Figure 4-2 Item Symbol Description Holder for suspending the remote control Welding current rotary dial Infinitely adjustable welding current, 0% to 100% of the main current preset on the power source.
  • Page 12: Rtg1 19Pol

    Machine description – quick overview RTG1 19POL RTG1 19POL Figure 4-3 Item Symbol Description Holder for suspending the remote control Welding current rotary dial Infinitely adjustable welding current, 0% to 100% of the main current preset on the power source. Torch body Connection cable, 19-pole RT PWS1 19POL...
  • Page 13: Rtp1 19Pol

    Machine description – quick overview RTP1 19POL RTP1 19POL Figure 4-5 Item Symbol Description Holder for suspending the remote control 19-pole connection socket (analogue) For connecting the control lead. Welding procedure changeover switch ------ MMA welding ------- TIG welding Signal light Pulse current Signal light is illuminated when the remote control is ready for operation and when pulse current flows.
  • Page 14 Machine description – quick overview RTP1 19POL Item Symbol Description Rotary switch ------- Pulsing ------- Standard --- Spot welding 099-008097-EW501 22.03.2018...
  • Page 15: Rtp2 19Pol

    Machine description – quick overview RTP2 19POL RTP2 19POL Figure 4-6 Item Symbol Description Holder for suspending the remote control 19-pole connection socket (analogue) For connecting the control lead. Welding procedure changeover switch ------ MMA welding ------- TIG welding Signal light Pulse current Signal light is illuminated when the remote control is ready for operation and when pulse current flows.
  • Page 16 Machine description – quick overview RTP2 19POL Item Symbol Description Rotary switch Frequency range / operating mode ------- Pulsing Setting the pulse frequency in 4 ranges: 0.25 to 2.5Hz 2.5 to 25Hz 25 to 250Hz 250 to 2500Hz ------- Standard Standard pulses here are switched between the welding current and the secondary current.
  • Page 17: Rtp3 Spotarc 19Pol

    Machine description – quick overview RTP3 spotArc 19POL RTP3 spotArc 19POL Figure 4-7 Item Symbol Description Holder for suspending the remote control 19-pole connection socket (analogue) For connecting the control lead. Welding procedure changeover switch ------ MMA welding ------- TIG welding Signal light Pulse current Signal light is illuminated when the remote control is ready for operation and when pulse current flows.
  • Page 18 Machine description – quick overview RTP3 spotArc 19POL Item Symbol Description Rotary switch Frequency range / operating mode ------ Pulses Setting the pulse frequency in 4 areas: 0.25 to 2.5Hz 2.5 to 25Hz 25 to 250Hz 250 to 2500Hz ------- Standard Standard pulses are switched here between the welding current and the secondary current.
  • Page 19: Rtac1 19Pol

    Machine description – quick overview RTAC1 19POL RTAC1 19POL Figure 4-8 Item Symbol Description Holder for suspending the remote control 19-pole connection socket (analogue) For connecting the control lead. Welding current rotary dial Infinitely adjustable welding current, 0% to 100% of the main current preset on the power source.
  • Page 20: Design And Function

    Design and function Transport Design and function Transport CAUTION Risk of accidents due to supply lines! During transport, attached supply lines (mains leads, control cables, etc.) can cause risks, e.g. by causing connected machines to tip over and injure persons! •...
  • Page 21: Establishing The Connections

    Design and function Establishing the connections Establishing the connections Damage to the machine due to improper connection! The remote controls have been developed to be connected to welding machines or wire feed units only. Connecting them to other machines may cause damage to the machines! •...
  • Page 22: Rtf1 -, Rt1 -, Rtg1 19Pol

    Design and function Functional characteristics 5.4.1 RTF1 -, RT1 -, RTG1 19POL • Select the maximum welding current at the welding machine. Infinitely adjustable welding current (0% - 100%) depending on the main current preselected at the welding machine. •...
  • Page 23: Calculation Examples For Pulse And Pulse Pause Currents

    Design and function Functional characteristics The rotary knob “AMP%” on the welding machine is not functional. Operating mode Pulsing • Set pulse current and pulse pause current on the remote control. Example with the following settings: maximum welding current on the welding machine: 120A Pulse current on the remote control: Pulse pause current on the remote control:...
  • Page 24: Rtp3 Spotarc 19Pol

    Design and function Functional characteristics Rotary knob Balance: 50% Pulse time t 50 % 0.5 sec = 100 % × 1 Hz Pulse pause 100 % - 50 % time t 100 % × 1 Hz 0.5 sec = Rotary knob Balance: 10% Pulse time t 10 % 0.1 sec =...
  • Page 25: Calculation Examples For Pulse And Pulse Pause Currents

    Design and function Functional characteristics The frequency range depends on the setting of the rotary switch Frequency range. • Set balance. Calculation examples for pulse and pulse pause currents • Set the maximum welding current at the welding machine to 120 A. •...
  • Page 26: Spotarc

    Design and function Functional characteristics Rotary knob Balance: 90% Pulse time t 90 % 0.9 sec = 100 % × 1 Hz Pulse pause 100 % - 90 % time t 100 % × 1 Hz 0.1 sec = 5.4.5.2 spotArc Setting •...
  • Page 27: Standard Operation

    Design and function Functional characteristics Fillet weld 1 mm 120 A 2.5 (≙ 0.25 sec.) Fillet weld 2 mm 170 A 2.5 (≙ 0.25 sec.) Edge weld 1 mm 70 A 2.5 (≙ 0.25 sec.) Edge weld 2 mm 130 A 2.5 (≙...
  • Page 28: Maintenance, Care And Disposal

    Maintenance, care and disposal General Maintenance, care and disposal General DANGER Risk of injury due to electrical voltage after switching off! Working on an open machine can lead to fatal injuries! Capacitors are loaded with electrical voltage during operation. Voltage remains present for up to four minutes after the mains plug is removed.
  • Page 29: Maintenance Work, Intervals

    A periodic test according to IEC 60974-4 "Periodic inspection and test" has to be carried out. In addition to the regulations on testing given here, the relevant local laws and regulations must also be observed. For more information refer to the "Warranty registration" brochure supplied and our information regarding warranty, maintenance and testing at www.ewm-group.com! 099-008097-EW501 22.03.2018...
  • Page 30: Disposing Of Equipment

    • Information about returning used equipment or about collections can be obtained from the respective municipal administration office. • In addition to this, returns are also possible throughout Europe via EWM sales partners. 099-008097-EW501 22.03.2018...
  • Page 31: Technical Data

    Technical data Disposing of equipment Technical data Type RTF1 RTG1 RT PWS1 Interface 19-pole 19-pole 19-pole 19-pole Dimensions L x W 180 x 100 x 70 180 x 100 x 70 x H in mm Weight in kg Type RTP1...
  • Page 32: Accessories

    Accessories Connection and extension cables Accessories Connection and extension cables Type Designation Item no. RA5 19POL 5M Remote control e.g. connection cable 092-001470-00005 RA10 19POL 10M Remote control e.g. connection cable 092-001470-00010 RA20 19POL 20M Remote control e.g. connection cable 092-001470-00020 099-008097-EW501 22.03.2018...
  • Page 33: Searching For A Dealer

    Appendix A Searching for a dealer Appendix A Searching for a dealer Sales & service parteners www.ewm-group.com/en/specialist-dealers "More than 400 EWM sales partners worldwide" 099-008097-EW501 22.03.2018...

This manual is also suitable for:

Rt1Rtg1Rt pws1Rtp1Rtp2Rtp3 ... Show all

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