Related Manuals for Unibor E4000 Perm
Summary of Contents for Unibor E4000 Perm
- Page 1 Magnetic Drilling Machine WWW.UNIBORUSA.COM | This machine is CSA approved | Model Number: E4000PM | V1...
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Page 3: Table Of Contents
Contents Page Intended Use General Safety Rules Information Plate Symbols Specification Operational Safety Procedures Operating Instructions Control Panel Gear Selection Extension Cable Selection Mounting Of Cutters Troubleshooting Wiring Diagram Machine Parts Motor & Gearbox Parts Pipe Adapter Fitting the Chuck Maintenance Cutting Speed Selection Warranty Statements... -
Page 4: Intended Use
Intended Use The intended use of this magnetic drill is to drill holes in ferrous metals. The magnet is used to hold the drill in place whilst the drill is functioning. It is designed for use in fabrica- tion, construction, railways, petrochemical and any other applications when drilling ferrous metal. -
Page 5: General Safety Rules
General Safety Rules WARNING! Read and understand all instructions. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury. SAVE THESE INSTRUCTIONS Work Area 1. Keep your work area clean and well lit. Cluttered benches and dark areas invite acci- dents. - Page 6 General Safety Rules Tool Use and Care 1. Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control. 2 .
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Page 7: Information Plate Symbols
Information Plate Symbols 1. Refer to the user manual for operational and safety issues with regards to this machine. 2. Dispose of the machine and electrical components correctly. 3. Eye protection must be worn when operating the machine. 4. Ear defenders must be worn when operating the machine. -
Page 8: Specification
Specification Maximum hole cutting capacity in .2/.3C steel = 2” dia. x 2” deep Arbor bore = 3/4" Weldon Motor Unit Voltages 120V 50-60Hz Normal Full Load Size 8-9/32” long 3-9/16” wide Holding Force at 20°C with 1" 1124lbs minimum plate thickness The use on any material less than 1"... -
Page 9: Operational Safety Procedures
• On completion of the cut, a slug will be ejected. DO NOT operate the machine as the ejected slug may cause injury. • When not in use ALWAYS store the machine in a safe and secure location. • ALWAYS ensure that approved Unibor agents conduct repairs. - Page 10 Operational Instructions Keep the inside of the cutter clear of swarf. It restricts the operating depth of the cutter. • Ensure that the coolant bottle contains sufficient cutting oil to complete the required operating duration. Refill as required. • Occasionally depress the pilot to ensure cutting fluid is being correctly metered. •...
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Page 11: Control Panel
Control Panel... -
Page 12: Gear Selection
Gear Selection The UNIBOR E4000 magnetic drill is fitted with a 2-speed gearbox. The gear is used to reduce the output speed when using larger cutters. The Element 40 magnetic drill is fitted with a 2-speed gearbox. The gear is used to reduce the output speed when using larger cutters. -
Page 13: Extension Cable Selection
Extension Cable Selection The machines are factory fitted with a 9 ¾ft length of cable having three conductors 14AWG LIVE, NEUTRAL and EARTH. If it becomes necessary to fit an extension cable from the power source, care must be taken in using a cable of adequate capacity. Failure to do so will result in a loss of traction by the magnet and a reduction of power from the motor. -
Page 14: Mounting Of Cutters
Mounting Of Cutters • The machine has been made to accept cutters having 3/4” dia. Weldon shanks. The following procedure is to be used when mounting cutters: • Lay the machine on its side with feed handles uppermost, ensuring arbor is wound down to its lowest point to enable access to socket screws RD4066. -
Page 15: Troubleshooting
Troubleshooting Damaged or defective wiring. M a g n e t a n d m o t o r d o n o t f u n c t i o n . Defective fuse. Defective control unit. Defective power supply. M a g n e t d o e s f u n c t i o n , t h e m o t o r d o e s n o t . -
Page 16: Wiring Diagram
Wiring Diagram... -
Page 17: Machine Parts
Machine Parts... - Page 18 Machine Parts...
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Page 19: Motor & Gearbox Parts
Motor & Gearbox Parts... - Page 20 Motor & Gearbox Parts...
- Page 21 Pipe Adaptor Kit FITTING INSTRUCTIONS • Dependent upon the size of the pipe to be cut (see illustrations) attach adjustable angle plates RD3328 with cap screws RD4325 and washers RD4205 (4 off each) to the magnet sides. Do not tighten. •...
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Page 22: Fitting The Chuck
Fitting The Chuck • To remove the arbor lay the machine on its side. • Unscrew the two grub screws at the top of the arbor. • When the arbor has become detached from the spindle this can then be removed. •... -
Page 23: Maintenance
Maintenance In order to ‘get the best life’ out of your Unibor machine always keep it in good working order. A number of items must always be checked on Unibor machines. Always before starting any job make sure the machine is in good working order and that there are no damaged or loose parts. - Page 24 Maintenance Magnetic base – before every operation the magnetic base should be checked to make sure that the base is flat and there is no damage present. An uneven magnet base will cause the magnet not to hold as efficiently and may cause injury to the operator. Adjustment of slide and bearing bracket alignment.
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Page 25: Cutting Speed Selection
Cutting Speed Selection... -
Page 26: Warranty Statements
Warranty Statement Unibor™ warrants its machines to be free from faulty parts, under normal usage of machines, for a period of 12 months from initial date of purchase. All other parts (excluding cutters) are under warranty for 90 days, provided that the warranty registration card (or online registration) has been completed and returned to Unibor™... - Page 27 Extra...
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- Page 33 WWW.UNIBORUSA.COM | This machine is CSA approved...