Related Manuals for Positron Teleline 751960/15
Summary of Contents for Positron Teleline 751960/15
- Page 1 Teleline Single 5-card Shelf HVI Cabinets (751960/15, 751960/15CU5, 751960/15CU7) and Backboard (751960/05) with Optional NIU Description and Installation Guide 925W751049-03E...
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Page 3: Table Of Contents
Related Documentation........9 Positron Products and Services ....... 9 1.3 Service and Support . - Page 4 Teleline 5-card Shelf HVI Cabinets and Backboard with Optional NIU 2.5 Environmental and Temperature Considerations ....25 HVI Cabinet ..........25 Thermal Calculations.
- Page 5 Additional Hardware Required ....... 51 Safety Precautions ........52 To unpack the HVI backboard unit .
- Page 6 Appendix A – Acronyms Acronyms ........... . 74...
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Page 7: Chapter 1 - General Information
Chapter 1 General Information... -
Page 8: Publication Information
The information contained in this document is the property of Positron Inc. Except as specifically authorized in writing by Positron Inc., the holder of this document: 1) shall keep all information contained herein confidential and shall protect same in whole or in part from the disclosure and dissemination to all third parties, and 2) shall use same for operating and maintenance purposes only. -
Page 9: About This Guide
Ground Potential Rise (GPR). Positron is the leader in isolation technology with its Teleline wireline products and TeleLite optical fiber wireline isolation/protection product families. Positron provides total flexibility in product configuration –... -
Page 10: Service And Support
Positron is committed to providing excellent ongoing technical support to its customers. A team of specialists is always available for telephone consultations or for on-site visits to assist in the maintenance and troubleshooting of Positron equipment. For pricing information or assistance in the planning, configuration and implementation of the installation of equipment, contact Technical Customer Service. -
Page 11: Repair Service
Service and Support 1.3.4 Repair Service All warranty repairs are performed at no cost. Positron reserves the right to repair or replace any equipment that has been found to be defective. For information about out-of-warranty repairs, contact Positron’s Repair Department. Due to the varied nature of repairs, no specific turnaround can be guaranteed, but average turnaround time is 20 working days from date of receipt. -
Page 12: Teleline Warranty
Positron's negligence, breach of warranty, breach of contract or for any other liability in any way connected with or arising out of, the equipment or any services performed by Positron shall be as follows:... -
Page 13: Cancellation And Rescheduling Charges
Cancellation and Rescheduling Charges Should the customer cancel, prior to shipment, any part of an order, the customer agrees to pay to Positron cancellation charges, not as a penalty, which shall total all expenses, including labor expenses, incurred by Positron prior to said cancellation. -
Page 15: Chapter 2 - Overview And Planning
Chapter 2 Overview and Planning... -
Page 16: Introduction
Teleline 5-card Shelf HVI Cabinets and Backboard with Optional NIU Introduction The Teleline Single 5-card Shelf HVI Cabinets (751960/15, 751960/15CU5, 751960/15CU7) and Backboard (751960/05) with Optional 4-slot NIU features: Teleline 5-card Shelf, model 751112/15 Lightning arrestor 5-pin Surge Tech Protector Block (751960/05, 751960/15, 751960/15CU5) 5-pin Porta Protector Block(751960/15CU7) Isolation jacks Frame ground... -
Page 17: Single 5-Card Shelf Hvi Cabinets And Backboard
Introduction 2.1.2 Single 5-card Shelf HVI Cabinets and Backboard Both Single 5-card Shelf HVI Backboard (751960/05) and HVI Cabinets (751960/15, 751960/15CU5, 751960/15CU7) have the same functionality and require the same connections and power input. The difference between them being that the HVI Cabinet assemblies have temperature controls and can be installed outdoors as well as indoors while the Backboard can only be installed indoors. -
Page 18: Hvi Equipment Layout - Concept
Teleline 5-card Shelf HVI Cabinets and Backboard with Optional NIU HVI Equipment Layout - Concept All equipment that is subject to the effects of the remote ground aspect of the site is grouped and located on the High Voltage Side and the Low Voltage side of the HVI unit. - Page 19 HVI Equipment Layout - Concept stood upon. Therefore care should be taken when handling circuit equipment and or wiring. The Teleline equipment is designed to isolate the personnel and equipment from the effects of the high and the low voltage condition of this site.
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Page 20: 300 Volt Point Location
Teleline 5-card Shelf HVI Cabinets and Backboard with Optional NIU 300 Volt Point Location 2.3.1 Cable Shields The 300 V point for an installation is defined by the electrical parameters of the substation. This is the point where the Ground Potential Rise of the site is reduced to 300 V or less. -
Page 21: Grounding The 300 V Point Closure
300 Volt Point Location in this closure and routes into the substation switch room will be called the dedicated cable. Any other cables located in this closure will be referred to as other cable(s). Splicing of the general use cable pairs to the dedicated cable pairs in this closure must follow the following rules: All pairs spliced from the general use cable to the dedicated cable must not be spliced using modular connectors. -
Page 22: Cable Routing Station Side Metallic Conduit
nonmetallic conduit should not cross or come in contact with any grounded conductive surface. 2.3.3 Cable Routing Station Side Metallic Conduit The station cable(s) that terminate on the HVI backboard should be routed to this backboard utilizing a metallic conduit. If the distance between origination point and the termination point of the HVI backboard is substantial, greater than 30 m (100 feet), then a #2 copper bonding conductor should be run with the station cables either... -
Page 23: Electrical Power
Electrical Power Electrical Power 2.4.1 Power Supply Configurations This shelf also has the capability of utilizing the following power supply modules with the respective input power and a resulting output power as identified below: Table 1: Power supply configurations: Model # Input Voltage Output Voltage 751313MC... - Page 24 Teleline 5-card Shelf HVI Cabinets and Backboard with Optional NIU Table 3: Cable Pair Output Voltages Cable Pair # Function 18 (Yellow/Green) Ground. (+) 20 (Yellow/Slate) -24 Vdc output 22 (Violet/Orange) -48 Vdc output Either or both of these output voltage(s) can be utilized to power external equipment to the shelf.
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Page 25: Environmental And Temperature Considerations
Environmental and Temperature Considerations Environmental and Temperature Considerations 2.5.1 HVI Cabinet The HVI Cabinet designs comply with Standard I.E.E.E. 487 recommendations. Compliance with this standard will insure a safe working environment for all personnel, while protecting the telecommunications network from hazardous voltages and currents. The shelf enclosure is made of an insulating material, which under normal operating conditions (i.e., shelf closed) results in a higher temperature internally than externally (ambient room temperature). - Page 26 Teleline 5-card Shelf HVI Cabinets and Backboard with Optional NIU Table 4: Positron Plug-in Card Thermal Specifications Power Operating Temperature Note Model Power Dissipation Consumption Range 7501-16B 8.4 W from -24 Vdc 8.5 W 0° to 50° C 32° to 122°F...
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Page 27: Thermal Calculations
Environmental and Temperature Considerations 2.5.2 Thermal Calculations Use Table 4 on page 26 for calculations below. 2.5.3 Calculating the temperature inside the HVI Cabinet To simplify the calculation, we have estimated that the maximum temperature rise inside the HVI will not exceed 5ºC, (9ºF). This is taking into account the solar load and the proper operation of the fan. -
Page 28: To Lower The Temperature Inside The Cabinet
Teleline 5-card Shelf HVI Cabinets and Backboard with Optional NIU 7. Shelf Thermal Resistance = 0.41° C/W (0.74°F/W) 8. Compare the “Calculated temperature inside the shelf” with the “Highest Allowable Temperature.” The “Temperature inside the shelf” should not exceed the “Highest Allowable Temperature.” If the calculated temperature is higher than the highest allowable temperature, the following can be done: To lower the temperature inside the cabinet:... -
Page 29: To Calculate The Temperature Inside The Shelf
Environmental and Temperature Considerations For a list of the thermal specifications for Teleline cards designed for use with the shelf, at the time of writing, refer to Table 4 on page 26. To calculate the temperature inside the shelf 1. Photocopy and complete the following worksheet: Table 5: Temperature Calculation Worksheet Slot Power... -
Page 30: To Reduce The Temperature Inside The Shelf
Teleline 5-card Shelf HVI Cabinets and Backboard with Optional NIU required for the calculation of the power dissipation of the internal power supply. If an external power supply is being used, omit this step. 3. Add the power consumption of all cards powered by -48 Vdc. This value represents the “Total Power Consumption”... - Page 31 Environmental and Temperature Considerations 4. Use an external power supply to power the shelf. This will reduce the internal power dissipation. For an example of the temperature calculation for a 5-card Shelf CCC model 751112/15, refer to Table 6 on page 32.
- Page 32 Teleline 5-card Shelf HVI Cabinets and Backboard with Optional NIU Table 6: Temperature Calculation Example Power Max. Operating Slot No. Model Power Consumption Dissipation Temperature 751339SP 10 W at -48 Vdc 65°C (149 °F) 7501-24 65°C (149 °F) 7501-16C 6 W at -48 Vdc 50°C (122 °F 7501-16B...
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Page 33: Hvi Cabinets
HVI Cabinets HVI Cabinets Figure 2: HVI Cabinet Unit model (751960/15) 76.8 cm 30.2” 104.6 cm 41.2”... - Page 34 Teleline 5-card Shelf HVI Cabinets and Backboard with Optional NIU Figure 3: HVI Cabinet Unit model (751960/15CU5) 76.8 cm 30.2” 104.6 cm 41.2”...
- Page 35 HVI Cabinets Figure 4: HVI Cabinet Unit model (751960/15CU7)
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Page 36: Hvi Cabinet Specifications
Teleline 5-card Shelf HVI Cabinets and Backboard with Optional NIU HVI Cabinet Specifications The HVI Cabinet design complies with Standard I.E.E.E. 487 recommendations. Compliance with these standards will insure a safe working environment for all per- sonnel, while protecting the telecommunications network from hazardous voltages and currents. -
Page 37: Hvi Backboard Model (751960/05) Specifications
HVI Backboard model (751960/05) Specifications HVI Backboard model (751960/05) Specifications Figure 5: HVI Backboard Unit model (751960/05) - Page 38 Teleline 5-card Shelf HVI Cabinets and Backboard with Optional NIU Table 9: Backboard model (751960/05) Physical Specifications: Parameter Specification Height 94 cm (37”) Width 73.7 cm (29”) Depth 27.9 cm (11”) Weight 34 kg (75 lbs) Table 10: HVI Backboard model (751960/05) Operating Temperatures °...
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Page 39: Power Connections
Power Connections Power Connections 2.9.1 129 Vdc Wiring to HVI Units This HVI unit has provisions for 129 VDC power. Wiring to the HVI unit should be done via a 2” conduit. There are two conductors needed to power the equipment. Table 11: 129 Vdc Conductors Conductor Color... -
Page 41: Chapter 3 - Installation
Chapter 3 Installation... -
Page 42: Hvi Installation
Teleline 5-card Shelf HVI Cabinets and Backboard with Optional NIU HVI Installation 3.1.1 Preparation for Installation Review the plan view drawing for the equipment to be installed. Any problems associated with the placement of this equipment must be addressed before work is commenced. -
Page 43: Safety Precautions
HVI Installation 3.1.2 Safety Precautions When working on the equipment, the following safety issues should be noted: AUTION A rubber safety mat and rubber safety gloves must be available for use at the job site at all times. These gloves and mat should be tested for a 10,000 V exposure safe level. -
Page 44: Additional Safety Precautions For Exterior Locations
Teleline 5-card Shelf HVI Cabinets and Backboard with Optional NIU 3.1.3 Additional Safety Precautions for Exterior Locations Additional Safety Precautions for Exterior Locations: AUTION When necessary to work on the cabinet for long periods of time during wet weather conditions, a rainproof umbrella or tent should be used to keep the work area dry. -
Page 45: Hvi Cabinets Installation
HVI Cabinets Installation HVI Cabinets Installation 3.2.1 Additional Hardware Required Table 13: Additional Hardware Required Quantity Description 3/8” diameter studs or lag bolts For mounting to the supporting surface 3/8” washers For use with the mounting fasteners Connector For the Grid Ground wire to the #6 cabinet ground wire connection Unpacking the HVI Cabinet 1. -
Page 46: Installing The Power Service
Teleline 5-card Shelf HVI Cabinets and Backboard with Optional NIU Figure 6: Cable Entry Holes for HVI Cabinet 3.2.2 Installing The Power Service 1. The incoming power cables should be routed into the cabinet using a 2" conduit. 2. Route the incoming 130 Vdc and/or 120 Vac power cables through the cabinet holes marked “130 Vdc”... -
Page 47: 120 Vac (Ups Backed-Up) Communication Equipment
For any powering issues, please refer to the documentation provided for the 5- card Shelf, model 751112/15, or the 751318MC power supply. Documentation is available on the Positron Power website: www.positronpower.com Table 14: Power Cable Connections for 130 Vdc or 48 Vdc... -
Page 48: Vdc Source For The Niu Mounting (Optional)
Teleline 5-card Shelf HVI Cabinets and Backboard with Optional NIU Table 15: Equipment Power Conductors Conductor Wire Color Label 120 Vac Black Wire “For UPS Use Only” Neutral Vac White Wire “For UPS Use Only” Ground Green wire with yellow stripes “For UPS Use Only”... -
Page 49: Power Supply Alarm
HVI Cabinets Installation Table 16: Terminal Positions on the NIU Mounting NIU Terminal Marked +PWR 0 Vdc -PWR -48 Vdc 3.2.5 Power Supply Alarm This shelf offers the means of monitoring the output of Model 751313MC and Model 751318MC plug-in power supplies using dry alarm contacts. The wires Violet/Slate and Slate/Violet of the Station cable provide Normally Open (NO) contacts during normal operation. -
Page 50: Testing Environmental Equipment
Teleline 5-card Shelf HVI Cabinets and Backboard with Optional NIU 3.2.6 Testing Environmental Equipment The HVI cabinet including all environmental equipment was tested and verified prior to shipment. A functional test of the fan and heater can be done by changing the operating setting on the thermostats. -
Page 51: Hvi Backboard Installation
HVI Backboard Installation HVI Backboard Installation The HVI backboard should be located on the grid of the site. This installation location should also be located so as to provide easy access for maintenance. The equipment utilized in this manual is designed to isolate energies, that is, it does not shunt or route damaging energy to a grounding field. -
Page 52: Safety Precautions
Teleline 5-card Shelf HVI Cabinets and Backboard with Optional NIU 3.3.2 Safety Precautions When working on the equipment, the following safety issues should be noted: AUTION A rubber safety mat and rubber safety gloves must be available for use at the job site at all times. These gloves and mat should be tested for a 10,000 V exposure safe level. -
Page 53: To Unpack The Hvi Backboard Unit
HVI Backboard Installation To unpack the HVI backboard unit 1. Cut any packing straps holding the backboard box to the pallet. 2. Open the box and remove the lag bolts holding the backboard to the pallet. 3. Examine the backboard and remove any packing material. 4. - Page 54 5. Insert the Power Supply Card model 751318MC into the far right in the upper left hand corner area of the 5-card Shelf. For any powering issues, please refer to the documentation provided for the 5- card Shelf, model 751112/15, or the 751318MC power supply. Documentation is available on the Positron Power website: www.PositronPower.com.
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Page 55: 120 Vac (Ups Backed-Up) Communication Equipment
HVI Backboard Installation 3.3.5 120 Vac (UPS Backed-Up) Communication Equipment This HVI backboard can be modified to use UPS battery backed-up power for 120 Vac power. To modify the HVI backboard to permit UPS backed-up power 1. Connect the UPS conductors to the duplex outlet. 2. -
Page 56: Station Side Connections
Teleline 5-card Shelf HVI Cabinets and Backboard with Optional NIU Station Side Connections 3.4.1 Ground Wire This cabinet must be connected to the substation grid ground. Provisions have been made for connecting the cabinet to ground via the provided ground bar located in the lower right hand area of the cabinet. -
Page 57: Secondary Protector Modules
Station Side Connections 3.4.3 Secondary Protector Modules The station cable terminating block is a terminating block for the Teleline module output pairs and the station service cable pairs. It also acts as a secondary protector block. The protector modules inserted into the 5-pin receptacle are solid state Positive Temperature Coefficient (PTC) equipped modules. -
Page 58: Terminated Shelf Pairs On 5-Pin Protector 66 Block And Niu
Teleline 5-card Shelf HVI Cabinets and Backboard with Optional NIU 3.4.5 Terminated Shelf Pairs on 5-pin Protector 66 Block and The shelf output cable pairs have been terminated either directly to the left-hand side of the 5-pin protector block or to the NIU. The first 8 pairs (slot 1-4) are connected to the NIU, then to the protector block pairs 1-8. - Page 59 Station Side Connections Table 20: 5-card Shelf Station Cable Connections for the 751960/05 and 751960/15 Shelf Station Cable Shelf Protector Block Pair # Slot # Ring Pair # (left side) Blue/White White/Blue Orange/White White/Orange Green/White White/Green Brown/White White/Brown Slate/White White/Slate Blue/Red Red/Blue Orange/Red...
- Page 60 Teleline 5-card Shelf HVI Cabinets and Backboard with Optional NIU Table 21: 5-card Shelf Station Cable Connections for the 751960/15CU5 Shelf Station Cable Shelf Protector Block Pair # Slot # Ring Pair # (left side) Blue/White White/Blue TB5-R/T Orange/White White/Orange TB5-R1/T1 Green/White White/Green...
- Page 61 Station Side Connections Table 22: 5-card Shelf Station Cable Connections for the 751960/15CU7 Shelf Station Cable Shelf Protector Block Pair # Slot # Ring Pair # (left side) Blue/White White/Blue TB5-R/T Orange/White White/Orange TB5-R1/T1 Green/White White/Green TB6-R/T Brown/White White/Brown TB6-R1/T1 Slate/White White/Slate TB7-R/T...
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Page 62: Site Originating Station Circuit Cables
Teleline 5-card Shelf HVI Cabinets and Backboard with Optional NIU 3.4.7 Site Originating Station Circuit Cables To Install the Station Circuit Cables 1. Route the station cable(s) through the 2” PVC pipe on the bottom of the cabinet. 2. Continue routing the cables up to the interface block located in the upper right-hand area of the cabinet. -
Page 63: Co Side Connections
CO Side Connections CO Side Connections 3.5.1 Terminating Dedicated CO Cable Pairs on Isolation Jacks The dedicated cable pairs are to be terminated onto screw terminals or wire-wrap isolation jacks. The tip of the jack is the 'Tip' conductor and the shorter or higher pin on the jack is the 'Ring' conductor location. -
Page 64: Dedicated Co Cable Pairs To Shelf Stub Color Code Assignments
Teleline 5-card Shelf HVI Cabinets and Backboard with Optional NIU 3.5.2 Dedicated CO Cable Pairs to Shelf Stub Color Code Assignments The 5-card Shelf, model 751112/15 CO Cable Pairs are already connected within the shelf. The connection to the CO Cable must be done inside the cabinet utilizing the isolation jacks. -
Page 65: Attachment Sequence: Dedicated Cable Pairs
CO Side Connections 3.5.3 Attachment sequence: Dedicated Cable Pairs This splicing sequence will then marry sheath cable pairs 1 & 2 through 9 & 10 to slots 1 through 5 for a 4-wire circuit. Table 25: Cable pair assignment for a series of 4-wire circuits CO Side Cable Pair List Shelf Slot Position List 1 &... -
Page 66: Remote Ground Shelf Pair
Teleline 5-card Shelf HVI Cabinets and Backboard with Optional NIU Table 26: Attachment sequence: 5-card Shelf, model 751112/15 cable stub to the Isolation jack Shelf Stub Ring Cable Pair Jack Position Blue/White White/Blue Orange/White White/Orange Green/White White/Green Brown/White White/Brown Slate/White White/Slate Blue/Red Red/Blue... -
Page 67: Attaching The Lightning Arrestor To The Cable Shield
CO Side Connections Attaching the Lightning Arrestor to the Cable Shield Please see Figure 8 on page 68. 1. The insulation around the cable sheath should be stripped only in an area of 10 cm (4 inches) where it is to be clamped to the lightning arrestor. Caution should be taken not to strip the insulation or cut the cable in any other area. - Page 68 Teleline 5-card Shelf HVI Cabinets and Backboard with Optional NIU 11. Route the other end of the bond strap to the indicated lightning arrestor attach point. See Figure 2 on page 33 to Figure 5 on page 37 for a view of the lightning arrestor.
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Page 69: Card Insertion And Removal
Card Insertion and Removal Card Insertion and Removal For information relevant to any of the cards, refer to their respective documentation. Inserting plug-in cards: 1. Push up on the yellow retaining clip slightly with one hand 2. Insert the cards with the other hand. 3. -
Page 70: Installing Plug-In Circuit Cards
Teleline 5-card Shelf HVI Cabinets and Backboard with Optional NIU 3.6.1 Installing Plug-in Circuit Cards Make sure that the rubber mat is in place and rubber gloves are being AUTION utilized before starting work in this step. To install and test circuit cards 1. -
Page 71: Circuit Testing
Circuit Testing Circuit Testing To test CO Side of pairs Fault Exposure Hazard AUTION All work performed after this work sequence requires the use of a rubber mat and rubber safety gloves when working on or touching any cable pair on the CO side of the shelf. Use of the mat and gloves is also required when using the Test Card since this card brings contact with the cable pairs out to the edge of the card on the CO Pairs terminal pins. -
Page 72: To Test Substation Side Of Pairs
Teleline 5-card Shelf HVI Cabinets and Backboard with Optional NIU To test substation side of pairs Make sure that the rubber mat is in place and rubber gloves are being AUTION utilized before starting work in this step. This test will confirm the presence of power in the shelf. 1. - Page 73 Appendix A Acronyms...
- Page 74 Teleline 5-card Shelf HVI Cabinets and Backboard with Optional NIU Acronyms Alternating Current Central Office Customer Premises Equipment Direct Current Facility-Side Ground Ground Potential Rise High Voltage Interface Manufacture Discontinued Power Network Interface Unit NCTE Network Channel Terminating Equipment...
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