01. GENERAL Manual - The contents of this manual are to be observed by all who work for any reason on the unit and its appertaining system parts. - This manual is intended especially for authorised personnel. - This manual is to be regarded as part of the burner and shall always be available near the place of installation.
02. TECHNICAL DATA Type designation B55-2H/B55-2/B55-2R/B55-3R/B65-2H/B65-2/B65-2R/B65-3R Dimensions Length of Flange Burner tube Burner tube Length of Flange Burner tube Burner tube burner tube Measure B Measure C Measure D burner tube Measure B Measure C Measure D Standard 1 Standard 2 Standard 3 Output range and nozzles recommended Oil capacity...
02. TECHNICAL DATA Working field B55-2 14-67 kg/h 166-795 kW B55-2R B55-2H/B55-2 Measured (test) Output range kW B55-3R 14-64 kg/h 166-759 kW B55-3R Measured (test) Output range kW 24-99 kg/h 285-1174 kW Measured (test) Unbroken line is the approved working field as per EN267. 900 1000 1100 1200 Output range kW...
03. INSTALLATION Acceptance inspection Ensure that everything is delivered and that there is no transport damage. If there is anything wrong with the delivery, please report it to the supplier. Any transport damage should be reported to the forwarding company. Preparations for installation Ensure that the size and capacity range of the burner are suitable for the boiler.
03. INSTALLATION Burner installation Hole pattern Check that the hole pattern on the boiler matches the pattern on the burner flange. Flame head (160)* 165 (226)* 254-295 (160)* 210 (226)* 254-295 * The hole pattern can be reduced if the burner pipe is fitted from the front and the heels in the flange are ground off.
04. BASIC SETTINGS Set values for nozzle assembly B55 Set values for nozzle assembly B65 1000 1200 Set values for air damper B55 Set values for air damper B65 1000 1200 171 725 11 04-01...
04. BASIC SETTINGS Nozzle assembly regulation – fixed brake plate Nozzle assembly regulation is used to achieve the most favourable pressure drop possible across the brake plate. Nozzle assembly regulation should be adjusted for Stage 2 output. Adjustment Adjust to the desired position on the scale (A) using the set screw (B) (turning anti-clockwise reduces the pressure drop and moves the brake plate outwards).
04. BASIC SETTINGS Damper motor 2-Stage The damper motor rotates the damper between three preset positions. These positions are controlled at the motor by micro-switches, the switching positions of which are set using the coloured cams. There is also a black cam, which controls the activation of solenoid valve 2.
04. BASIC SETTINGS Damper motor 3-Stage The damper motor rotates the damper between three preset positions. These positions are controlled at the motor by micro-switches, the switching positions of which are set using the coloured cams. There is also a black cam, which controls the activation of solenoid valve 2 and a green one which controls the activation of solenoid valve 3.
05. MAINTENANCE Servicing the burner device Removal and fitting 1. Turn off the main power switch and disconnect the Eurostecker connectors from the burner. 2. Undo the nuts (E) and pull out the burner body on its guides. 3. Undo and remove the brake plate from the oil pipe. 4.
05. MAINTENANCE Servicing the air damper Removal and fitting 1. Turn off the main power switch and disconnect the Eurostecker connectors from the burner. 2. Undo the nuts (E) and pull out the burner body on its guides. 3. Remove the intake grille from the air intake. 4.
06. INSTRUCTIONS PUMP TYPE RSA 95 & 125 Technical data RSA 95 RSA 125 Viscosity range: 1,3-18,0 mm Pressure range at viscosity 1,3-1,8: 5,5-12,0 bar Pressure range at viscosity 1,8-18,0: 2,5-21,0 bar Oil temperature: -10 to+70°C Nozzle capacity at viscosity 4,3: 150-190 l/h 215-260 l/h Gearwheel capacity:...
06. INSTRUCTIONS PUMP TYPE RSA 95 & 125 Function Danfoss RSA 95 - 125 When the pump is started oil is drawn through the suction port "S" via filter "H" to the suction side of the gearwheel set "C". From here the gearwheel set pumps the oil to the pressure side and at the same time the oil becomes pressurized.
06. INSTRUCTIONS PUMP TYPE RSA 95 & 125 Suction line tables 1-pipe system 1-pipe system Height Pipe diameter Height Pipe diameter ø12mm ø15mm ø20mm ø12mm ø15mm ø20mm With an underlying tank a 1-pipe- With an overlying tank a 1-pipe- system is not recommended system is not recommended.
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10. FAULT LOCATION Burner fails to start Possible causes Remedies Situation Motor runs Flame instability Check nozzle to burner head dimension and Burner pre-purges Incorrect head settings electrode position Low oil pressure Check oil pressure Adjust air damper Flame occurs Excess air Burner locks out Photocell not seeing light...
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