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Fayat DYNAPAC DRP15D Operating Instruction

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Operating Instruction/Maintenance Instruction
Original Operating Instructions
DRP15D
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S/N 101 925 41 1001>
DL 8 207 02 EN
© 04/2023

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Summary of Contents for Fayat DYNAPAC DRP15D

  • Page 1 Operating Instruction/Maintenance Instruction Original Operating Instructions DRP15D Reversible plate S/N 101 925 41 1001> DL 8 207 02 EN © 04/2023...
  • Page 2 WARNING: Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Always start and operate the engine in a well-ventilated area. If in an enclosed area, vent the exhaust to the outside. Do not modify or tamper with the exhaust system.

  • Page 3: Table Of Contents

    Table of contents Table of contents Introduction............................7 1.1 Foreword............................8 1.2 Machine type plate and engine type plate................10 Technical data............................11 2.1 Noise and vibration data......................14 2.1.1 Noise data..........................14 2.1.2 Vibration data..........................14 Concerning your safety........................15 3.1 Basic prerequisites........................
  • Page 4 Table of contents 3.10 Repair............................32 3.11 Signage............................33 3.12 Safety components........................37 Indicators and control elements......................39 4.1 Machine............................40 4.1.1 Rotary button for water spraying system..................40 4.1.2 Recoil starter..........................40 4.1.3 Shut-off device........................... 41 4.2 Steering rod..........................42 4.2.1 Handle............................
  • Page 5 Table of contents 8.6.2 Checking and cleaning the water separator................77 8.7 Annually............................78 8.7.1 Changing the engine oil and cleaning the oil filter..............78 8.7.2 Changing the oil in the exciter housing..................81 8.7.3 Replacing the air filter........................ 82 8.7.4 Replacing the fuel filter.......................
  • Page 6 Table of contents DRP15D...

  • Page 7: Introduction

    Introduction Introduction DRP15D...

  • Page 8: Foreword

    Introduction – Foreword 1.1 Foreword These operating and maintenance instructions are part of your machine. They provide necessary information to operate your machine safely and properly. They also contain information on required operating, maintenance and repair measures. Carefully read the operating and maintenance instructions before taking your machine into operation.
  • Page 9 Introduction – Foreword The above notes do not constitute an extension of the warranty and liability conditions specified in the general sales and delivery conditions of Dynapac GmbH. We wish you successful work with your Dynapac machine. DRP15D...

  • Page 10: Machine Type Plate And Engine Type Plate

    Introduction – Machine type plate and engine type plate 1.2 Machine type plate and engine type plate Please enter here: Machine type (1): Made by Designation Type Serial number (2): Nominal Power Operating Mass Year of Construction Serial-No. Ammerländer Str. 93 D-26203 Wardenburg Made in Germany B-924-0001...

  • Page 11: Technical Data

    Technical data Technical data DRP15D...
  • Page 12 Technical data Dimensions B-695-0034 Fig. 3 1080 1460 (29.1) (36.6) (42.5) (57.5) (25.6) (15.7) Dimensions in millimetres (Dimensions in inch) Weights Operating weight (331) (lbs) Basic weight (324) (lbs) Water spraying system (optional equipment) + 13 (+ 29) (lbs) Transport wheels (optional equipment) (+ 9) (lbs) DRP15D...
  • Page 13 Technical data Travel characteristics Max. working speed m/min (82) (ft/min) Max. gradeability (soil and weather dependent) Drive Engine manufacturer Hatz Type 1B20 Cooling Number of cylinders Rated power ISO 3046 (4.2) (hp) Rated speed 3000 Drive system mechanical Exciter system Frequency (5100) (vpm)

  • Page 14: Noise And Vibration Data

    Technical data – Noise and vibration data 2.1 Noise and vibration data The following noise and vibration data were determined in accord- ance with the following guidelines under equipment specific condi- tions and by using harmonized standards: EU Machine Directive edition 2006/42/EU Noise Emission Directive 2000/14/EU, Noise Protection Direc- tive 2003/10/EU Vibration Protection Directive 2002/44/EU...

  • Page 15: Concerning Your Safety

    Concerning your safety Concerning your safety DRP15D...

  • Page 16: Basic Prerequisites

    Concerning your safety – Basic prerequisites 3.1 Basic prerequisites 3.1.1 General This machine has been built in compliance with the latest technical standard and complies with the applicable regulations and tech- nical rules. However, dangers for persons and property may arise from this machine, if: it is used for purposes other than the ones it is intended for, it is operated by untrained personnel,...

  • Page 17: Personal Protective Equipment

    Concerning your safety – Basic prerequisites CAUTION! Danger of injury if failing to comply! Sections marked accordingly indicate a dangerous situation that could lead to fatal or severe injuries, if this warning is disregarded. NOTICE! Danger of material damage if failing to comply! Sections marked accordingly indicate possible dangers for machines or components.

  • Page 18: Intended Use

    Concerning your safety – Basic prerequisites Safety goggles They protect the eyes against airborne particles and squirting fluids. Face protection This protects the face against airborne particles and squirting fluids. Hard hat This protects the head against falling parts and injuries. Hearing protection This protects against extreme noise.

  • Page 19: Improper Use

    Concerning your safety – Basic prerequisites 3.1.5 Improper use Dangers may arise with the machine if it is used other than for its intended purpose. Any hazard caused by improper use is the sole responsibility of the operating company or driver/operator; the manufacturer cannot be held liable.

  • Page 20: Definition Of Responsible Persons

    Concerning your safety – Definition of responsible persons 3.2 Definition of responsible persons 3.2.1 Operating company The operating company is the natural or juridical person who uses the machine or in who's name the machine is used. The operating company must make sure that the machine is only used for the purpose it is intended for and in strict compliance with the safety regulations mentioned in these operating and main- tenance instructions.
  • Page 21 Concerning your safety – Definition of responsible persons have made himself familiar with the operation of the machine, be physically and psychologically able to drive and operate the machine. Persons under the influence of alcohol, medication or drugs are not allowed to operate, service or repair the machine.

  • Page 22: Basic Safety Regulations For Safe Operation

    Concerning your safety – Basic safety regulations for safe operation 3.3 Basic safety regulations for safe operation 3.3.1 Remaining dangers, remaining risks Despite careful work and compliance with standards and regula- tions it cannot be ruled out that further dangers may arise when working with and handling the machine.

  • Page 23: Handling Fuels And Lubricants

    Concerning your safety – Handling fuels and lubricants 3.4 Handling fuels and lubricants 3.4.1 Preliminary remarks The operating company must ensure that all professional users have read and follow the corresponding safety data sheets for the individual fuels and lubricants. Safety data sheets provide valuable information about the following characteristics: name of substance...

  • Page 24: Safety Regulations And Environmental Protection Regulations For Handling Diesel Fuel

    Concerning your safety – Handling fuels and lubricants 3.4.2 Safety regulations and environmental protection regulations for handling diesel fuel WARNING! Danger of burning by ignited diesel fuel! – Do not allow diesel fuel to come into contact with hot components. –...

  • Page 25: Safety Regulations And Environmental Protection Regulations For Handling Oil

    Concerning your safety – Handling fuels and lubricants 3.4.3 Safety regulations and environmental protection regulations for handling oil WARNING! Danger of burning by ignited oil! – Do not allow oil to come into contact with hot components. – Smoking and open fire are prohibited! –...

  • Page 26: Safety Regulations And Environmental Protection Regulations For Handling Hydraulic Oil

    Concerning your safety – Handling fuels and lubricants 3.4.4 Safety regulations and environmental protection regulations for handling hydraulic oil WARNING! Danger of injury caused by escaping pressure fluid! – Always depressurize the hydraulic system before starting work in the hydraulic system. –...

  • Page 27: Loading/Transporting The Machine

    Concerning your safety – Loading/transporting the machine 3.5 Loading/transporting the machine Make sure that persons are not endangered by the machine tipping or sliding off. Do not use damaged or in any other way impaired lashing points. Always use appropriate lifting and lashing means on the lifting and lashing points.

  • Page 28: Start-Up Procedure

    Concerning your safety – Start-up procedure 3.6 Start-up procedure 3.6.1 Prior to starting up Use only machines which are serviced at regular intervals. Become acquainted with the equipment, the indicators and control elements, the working principle of the machine and the working area.

  • Page 29: Work Mode

    Concerning your safety – Work mode 3.7 Work mode 3.7.1 Persons in the danger area Before taking up work, also after breaks, you should always con- vince yourself that the danger zone is free of persons or obstruc- tions. Give warning signals, if necessary. Stop work immediately if per- sons remain in the danger zone, despite the warning.

  • Page 30: Refuelling

    Concerning your safety – Refuelling 3.8 Refuelling Do not inhale any fuel fumes. Refuel only with the engine shut down. Do not refuel in closed rooms. No open fire, do not smoke. Ultra-low sulphur diesel fuel poses a higher risk of combustion caused by the static charging than diesel fuel with a higher sulphur content.

  • Page 31: Maintenance Work

    Concerning your safety – Maintenance work 3.9 Maintenance work 3.9.1 Preliminary remarks Always carry out the prescribed maintenance work and mainte- nance measures on time in order to maintain the safety, opera- tional readiness and long service life of the machine. The machine must only be serviced by qualified personnel author- ised by the operating company.

  • Page 32: Repair

    Concerning your safety – Repair 3.10 Repair Identify a defect machine with a warning sign. Only operate the machine after it has been repaired. When replacing safety relevant components, only original spare parts must be used. Repairs must only be performed by an expert/qualified person. When performing welding work on the machine you should cover the fuel tank with insulating material.

  • Page 33: Signage

    Concerning your safety – Signage 3.11 Signage Keep stickers and signage in good and legible condition and comply with their meaning. Replace damaged and illegible stickers or signage immediately. Water START OPERATION STOP Made by Designation Type Nominal Power Operating Mass Year of Construction Serial-No.
  • Page 34 Concerning your safety – Signage Warning sticker - Follow operating instructions Fig. 8 Warning sticker - Starter rope Fig. 9 Information sticker - Lashing point Fig. 10 Information sticker - Lifting point Fig. 11 DRP15D...
  • Page 35 Concerning your safety – Signage Information sticker - Guaranteed sound capacity level Fig. 12 Information sticker - Filler opening for water Water B-DEC-0218 Fig. 13 Operation sticker - Throttle lever Fig. 14 Operation sticker - Travel lever Fig. 15 DRP15D...
  • Page 36 Concerning your safety – Signage Brief operating instructions START Instruction sticker - Wear ear protection Instruction sticker - Observe operating instructions OPERATION STOP B-DEC-0390 Fig. 16 Maintenance sticker DIESEL  before taking into operation weekly vor Inbetriebnahme wöchentlich avant la mise en service hebdomadairement anterior a la puesta en servicio cada semana...

  • Page 37: Safety Components

    Concerning your safety – Safety components 3.12 Safety components B-695-0044 Fig. 19 Protection hood Heat protection cover Belt guard DRP15D...
  • Page 38 Concerning your safety – Safety components DRP15D...

  • Page 39: Indicators And Control Elements

    Indicators and control elements Indicators and control elements DRP15D...

  • Page 40: Machine

    Indicators and control elements – Machine 4.1 Machine B-695-0145 Fig. 20 Rotary button for water spraying system (optional equipment) Recoil starter Shut-off device 4.1.1 Rotary button for water spraying system Position “0” Water spraying system off Turn anticlockwise Water spraying system on infinite adjustment of the spraying quan- tity up to “MAX”...

  • Page 41: Shut-Off Device

    Indicators and control elements – Machine 4.1.3 Shut-off device Press The engine is shut down. Use it only if speed control is broken. B-695-0148 Fig. 23 DRP15D...

  • Page 42: Steering Rod

    Indicators and control elements – Steering rod 4.2 Steering rod B-695-0147 Fig. 24 Throttle lever Handle Locking pawl lever Height adjustment 4.2.1 Handle Shift forward Forward travel “Middle” position Neutral position Pull back Reverse travel B-695-0094 Fig. 25 4.2.2 Throttle lever Position “STOP”...

  • Page 43: Locking Pawl Lever

    Indicators and control elements – Steering rod 4.2.3 Locking pawl lever For locking and unlocking the steering rod. B-695-0150 Fig. 27 4.2.4 Height adjustment Setting the steering rod height to the operator’s level. B-695-0151 Fig. 28 DRP15D...
  • Page 44 Indicators and control elements – Steering rod DRP15D...

  • Page 45: Checks Prior To Start Up

    Checks prior to start up Checks prior to start up DRP15D...

  • Page 46: Notes On Safety

    Checks prior to start up – Notes on safety 5.1 Notes on safety If the following tests reveal damages or other defects, the machine must not be operated, until these deficiencies have been corrected. Do not operate the machine with defective indicators and control elements.

  • Page 47: Visual Inspections And Function Tests

    Checks prior to start up – Visual inspections and function tests 5.2 Visual inspections and function tests Check the condition of the fuel tank and fuel lines and for leaks. Check the bolted connections are tight and secure. Check the machine for contamination and damage. Check the hydraulic oil cooler for dirt.

  • Page 48: Daily Maintenance

    Checks prior to start up – Daily maintenance 5.3 Daily maintenance 5.3.1 Checking the engine oil level NOTICE! Danger of engine damage! – +Use only oil of the permitted specification Ä Chapter 8.2.1 ‘Engine oil’ on page 69. B-SYM-1068 Fig. 29 Protective equipment: Working clothes Safety shoes...

  • Page 49: Checking The Fuel Level; Topping Up Fuel

    Checks prior to start up – Daily maintenance 5.3.2 Checking the fuel level; topping up fuel NOTICE! Danger of engine damage! – Monitor the entire refuelling process. – Contaminated fuel can cause malfunction or B-SYM-1069 even damage of the engine. If necessary, fill in Fig.

  • Page 50: Checking The Rubber Buffers

    Checks prior to start up – Daily maintenance 5.3.3 Checking the rubber buffers B-SYM-1073 Fig. 33 Protective equipment: Working clothes Safety shoes Protective gloves Check the rubber buffer pairs, left and right, for tight fit, cracks and tear-offs. Replace damaged rubber buffers immediately. B-695-0153 Fig.

  • Page 51: Checking The Water Level, Topping Up

    Checks prior to start up – Daily maintenance 5.3.4 Checking the water level, topping up Optional equipment NOTICE! Components may get damaged by frost! – Drain all water off if there is a risk of frost. Protective equipment: Working clothes Safety shoes Protective gloves Clean the area around the filling port.
  • Page 52 Checks prior to start up – Daily maintenance Pull off the safety clips (1). Hold the tank grip (2) and pull the water tank out in an upwards movement. B-692-0231 Fig. 37 DRP15D...

  • Page 53: Operation

    Operation Operation DRP15D...

  • Page 54: Folding Down And Adjusting The Steering Rod

    Operation – Folding down and adjusting the steering rod 6.1 Folding down and adjusting the steering rod Pull the locking pawl lever and fold the steering rod down. Do not click the locking pawl lever into posi- tion again. The steering rod must be able to swing freely.

  • Page 55: Starting The Engine

    Operation – Starting the engine 6.2 Starting the engine Exhaust fumes contain toxic substances and can damage your health, cause unconsciousness or even death. WARNING! Danger of poisoning by exhaust gases! – Do not inhale exhaust gases. – Avoid operation in closed or partly closed rooms, or ensure adequate ventilation when working in trenches.
  • Page 56 Operation – Starting the engine Pull the rope by the starter handle, until resistance can be felt. Guide the starter handle back to initial position. B-GEN-0083 Fig. 42 CAUTION! Danger of injury caused by uncontrolled machine movement! – Always hold on to a running machine. –...

  • Page 57: Work Mode

    Operation – Work mode 6.3 Work mode Operate the machine only with the steering rod folded down and Ä Chapter 6.1 ‘Folding down and adjusting the adjusted to height steering rod’ on page 54. Guide the machine only by means of the steering rod. Guide the machine so that your hands do not hit against solid objects.
  • Page 58 Operation – Work mode CAUTION! Danger of injury caused by the crushing of body parts! – When reversing, steer the machine from the side using the steering handle. Pull the handle back. ð The machines vibrates backwards with a speed which B-695-0006 corresponds with the handle position.

  • Page 59: Switching The Water Spraying System On/Off

    Operation – Switching the water spraying system on/off 6.4 Switching the water spraying system on/off Optional equipment Switch the water spraying system on or off with the rotary button: Position “0” Water spraying system off Turn anticlockwise. Water spraying system on infinite adjustment of the spraying quantity up to “MAX”...

  • Page 60: Parking The Machine In Secured Condition

    Operation – Parking the machine in secured condition 6.5 Parking the machine in secured condition Park the machine on level and firm ground. Set the throttle lever to “MIN” position (idle speed). ð Vibration is shut down. B-695-0060 Fig. 51 NOTICE! Danger of engine damage! –...

  • Page 61: Loading / Transporting The Machine

    Loading / transporting the machine Loading / transporting the machine DRP15D...

  • Page 62: Loading The Machine

    Loading / transporting the machine – Loading the machine 7.1 Loading the machine Loads may only be attached and hoisted by an expert/qualified person. Do not use lashing points that are damaged or impaired in any way. Only use lifting and lashing tackle with sufficient load bearing capacity for the weight to be loaded.

  • Page 63: Lashing The Machine To The Transport Vehicle

    Loading / transporting the machine – Lashing the machine to the transport vehicle 7.2 Lashing the machine to the transport vehicle Do not use lifting points that are damaged or impaired in any way. Always use appropriate lifting tackle at the lifting points. Use lifting tackle only in the specified loading direction.

  • Page 64: Transport Wheels

    Loading / transporting the machine – Transport wheels 7.3 Transport wheels Optional equipment Protective equipment: Working clothes Safety shoes Protective gloves Park the machine safely Ä Chapter 6.5 ‘Parking the machine in secured condition’ on page 60. Move the steering rod to an upright position and engage the locking pawl lever securely.
  • Page 65 Loading / transporting the machine – Transport wheels Insert the transport wheel into the holding fixture. B-692-0032 Fig. 59 Secure the transport wheel with the split pin. Install the second transport wheel on the opposite side and secure it with the split pin. B-692-0033 Fig.
  • Page 66 Loading / transporting the machine – Transport wheels DRP15D...

  • Page 67: Maintenance

    Maintenance Maintenance DRP15D...

  • Page 68: Preliminary Remarks And Safety Notes

    Maintenance – Preliminary remarks and safety notes 8.1 Preliminary remarks and safety notes DANGER! Danger to life caused by an operationally unsafe machine! – The machine must only be serviced by quali- fied and authorized personnel. – Follow the safety regulations for maintenance Ä...

  • Page 69: Fuels And Lubricants

    Maintenance – Fuels and lubricants 8.2 Fuels and lubricants 8.2.1 Engine oil 8.2.1.1 Oil quality The following engine oil specifications are permitted: API CF/CH-4 or higher quality ACEA B3/E4 or higher quality Avoid mixing engine oils. 8.2.1.2 Oil viscosity Since engine oil changes its viscosity with the temperature, the ambient temperature at the operating location of the engine is of utmost importance when choosing the viscosity class (SAE-class).

  • Page 70: Oil For Exciter Shaft Housing

    Maintenance – Fuels and lubricants 8.2.2.2 Winter fuel For winter operation use only winter diesel fuel, to avoid clogging because of paraffin separation. At very low temperatures disturbing paraffin separation can also be expected when using winter diesel fuel. Diesel fuels suitable for temperatures down to -44 °C (-47 °F) are available for Arctic climates.
  • Page 71 Maintenance – Fuels and lubricants The viscosity index must be at least 150 (observe information of manufacturer). 8.2.4.2 Bio-degradable hydraulic oil The hydraulic system can also be operated with a synthetic ester based biodegradable hydraulic oil. The biodegradable hydraulic oil Panolin HLP Synth. 46 or Plantohyd 46 S meets all the requirements of a mineral oil based hydraulic oil according to DIN 51524.

  • Page 72: List Of Fuels And Lubricants

    Maintenance – List of fuels and lubricants 8.3 List of fuels and lubricants Fuel or lubricant Spare parts Filling quantity Assembly group number Summer Winter Observe the level mark! Engine oil SAE 10W-40 DL 009 920 06 0.9 l Ä Chapter 8.2.1 ‘Engine oil’ Specification: 20 l (0.24 gal us)

  • Page 73: Running-In Instructions

    Maintenance – Running-in instructions 8.4 Running-in instructions 8.4.1 General information When commissioning new machines, the running-in instructions listed in this chapter must be carried out after the specified oper- ating hours. The maintenance work listed must be carried out in addition to the regular maintenance intervals.

  • Page 74: Maintenance Table

    Maintenance – Maintenance Table 8.5 Maintenance Table Maintenance works Page Daily maintenance 5.3.1 Checking the engine oil level 5.3.2 Checking the fuel level; topping up fuel 5.3.3 Checking the rubber buffers 5.3.4 Checking the water level, topping up Weekly 8.6.1 Checking, cleaning the air filter 8.6.2 Checking and cleaning the water separator...

  • Page 75: Weekly

    Maintenance – Weekly 8.6 Weekly 8.6.1 Checking, cleaning the air filter NOTICE! Danger of engine damage! – Do not start the engine after having removed the air filter. B-SYM-1074 – If necessary, the air filter may be cleaned up to Fig.
  • Page 76 Maintenance – Weekly CAUTION! Danger of eye injuries caused by particles flying around! – Wear your personal protective equipment (protective gloves, protective clothing, goggles). Blow the air filter out with dry compressed air (max. 5 bar (73 psi)) from inside to outside by moving the gun up and B-GEN-0042 down inside the element, until it is free of dust.

  • Page 77: Checking And Cleaning The Water Separator

    Maintenance – Weekly 8.6.2 Checking and cleaning the water separator The service intervals for the water separator depend on the water content in the fuel and can therefore not be determined precisely. After taking the engine into operation you should B-SYM-1075 check for signs of water and dirt initially every day.

  • Page 78: Annually

    Maintenance – Annually 8.7 Annually 8.7.1 Changing the engine oil and cleaning the oil filter Change the engine oil at the latest after 250 operating hours. NOTICE! Danger of engine damage! – Change the oil only with the engine at oper- ating temperature.
  • Page 79 Maintenance – Annually Clean the area around the drain plug. WARNING! Danger of burning on hot components! – Wear your personal protective equipment (protective gloves, protective clothing). – Avoid touching hot components. Unscrew the drain plug with the seal ring and collect any oil running out.
  • Page 80 Maintenance – Annually Check the seal rings for damage; replace if necessary. Cover the seal rings slightly with oil. B-HAT-0050 Fig. 74 Insert the oil filter into the housing and press it against the end stop. Before tightening the screw, make sure that the tensioning springs (1) touch the oil filter with both ends.

  • Page 81: Changing The Oil In The Exciter Housing

    Maintenance – Annually 8.7.2 Changing the oil in the exciter housing NOTICE! Components may get damaged! – Use only oil of the permitted specification Ä Chapter 8.3 ‘List of fuels and lubricants’ on page 72. Protective equipment: Working clothes Safety shoes Protective gloves Drive the machine onto horizontal, level, firm ground.

  • Page 82: Replacing The Air Filter

    Maintenance – Annually Stand the machine horizontally and check the oil level. ð Nominal value: Bottom edge of filling/drain bore. Clean the bleed screw and filling/drain plug and screw them in with a low-strength sealing agent (e.g. spare parts number: DL 009 700 16).

  • Page 83: Replacing The Fuel Filter

    Maintenance – Annually Insert the air filter (1) carefully into the filter housing and fasten it with the knurled nut (2). NOTICE! Danger of engine damage! – Ensure correct fit of air filter cover and seal. Close the cap (3). Fig.

  • Page 84: Replacing The V-Belt

    Maintenance – Annually 8.7.5 Replacing the V-belt Protective equipment: Working clothes Safety shoes Protective gloves Tool: Locking lever for V-belt pulley We recommend using the locking lever to unscrew and screw on the V-belt pulley. The locking lever prevents the V-belt pulley from turning during work. The screws and nuts are not included in the scope of delivery.
  • Page 85 Maintenance – Annually Insert two M8 screws according to the required hole spacing and tighten them with two M8 nuts. B-695-0163 Fig. 85 Insert the locking lever into the V-belt pulley. B-695-0161 Fig. 86 Unscrew the V-belt pulley (1). Replace the V-belt (3). If necessary, reassemble the spacers (2) that may have been removed.
  • Page 86 Maintenance – Annually Fasten the guard plate, tightening torque: 15 Nm (11 ft·lbf). B-695-0160 Fig. 89 Fasten the V-belt guard (1). B-692-0151 Fig. 90 8.7.5.1 Checking the frequency of the base plate Keep feet and hands clear of the vibrating base plate. CAUTION! Danger of injury caused by uncontrolled machine movement!

  • Page 87: Checking, Adjusting The Valve Clearance

    Maintenance – Annually If frequency incorrect: Check the engine speed. Check the V-belt. If necessary, contact our customer service. 8.7.6 Checking, adjusting the valve clearance NOTICE! Danger of engine damage! We recommend to have this work carried out by trained personnel or our after sales service. –...
  • Page 88 Maintenance – Annually Checking the valve clearance Valve clearance: Intake valve (IN) 0.20 mm (0.008 in) Exhaust valve (EX) 0.20 mm (0.008 in) Crank the engine, until the exhaust valve (EX) is fully open. Check the valve clearance on the intake valve (IN) with a feeler gauge (1), adjust if necessary.

  • Page 89: Replacing The Starter Rope

    Maintenance – Annually Assemble covering (1) and air filter cover (2). After a short test run check the valve cover for leaks. Fig. 96 8.7.7 Replacing the starter rope Protective equipment: Working clothes Protective gloves Ä Chapter 6.5 Park the machine in secured condition ‘Parking the machine in secured condition’...
  • Page 90 Maintenance – Annually Thread in the new starter rope and fix it with knots on both ends . A = 15 mm (0.6 in) Fig. 99 Pre-tension the coil by approx. 4 rotations in direction of arrow. Thereby place the starter rope into the recess in the coil . Fig.

  • Page 91: Checking The Hydraulic Oil Level

    Maintenance – Annually 8.7.8 Checking the hydraulic oil level Protective equipment: Working clothes Safety shoes Protective gloves Ä Chapter 6.5 ‘Parking the machine Park the machine safely in secured condition’ on page 60. Move the steering rod to an upright position and engage the locking pawl lever securely.
  • Page 92 Maintenance – Annually Check the oil level. ð The oil level must reach the bottom edge of the level bore. B-695-0014 Fig. 106 Topping up hydraulic oil and bleeding the hydraulic system NOTICE! Components may get damaged! – Use only oil of the permitted specification Ä...
  • Page 93 Maintenance – Annually Place a cloth underneath the bleeding screw to collect leaking oil. Slacken the bleeding screw. Wait until all air has escaped and then tighten the bleeding screw. B-695-0164 Fig. 109 Place a cloth underneath the filler bore to collect leaking oil. Fill with oil through the filler bore until it starts to run out through the level inspection bore.

  • Page 94: Every 2 Years/Every 500 Operating Hours

    Maintenance – Every 2 years/every 500 operating hours 8.8 Every 2 years/every 500 operating hours 8.8.1 Changing the hydraulic oil Protective equipment: Working clothes Safety shoes Protective gloves Ä Chapter 6.5 ‘Parking the machine Park the machine safely in secured condition’ on page 60. Move the steering rod to an upright position and engage the locking pawl lever securely.
  • Page 95 Maintenance – Every 2 years/every 500 operating hours Unscrew the bleeding screw and collect any oil running out. Screw in the bleeding screw. B-695-0165 Fig. 115 Clean the area around the oil level inspection plug and unscrew the plug. B-695-0013 Fig.
  • Page 96 Maintenance – Every 2 years/every 500 operating hours Fill up hydraulic oil until it comes running out of the inspection bore. Retighten the filler and level inspection plugs. B-695-0017 Fig. 119 Pull the locking pawl lever and fold the steering rod down. Dispose of oil in line with environmental regulations.

  • Page 97: As Required

    Maintenance – As required 8.9 As required 8.9.1 Cleaning the water spraying system Optional equipment Park the machine safely Ä Chapter 6.5 ‘Parking the machine in secured condition’ on page 60. Remove the cap. Water B-692-0230 Fig. 121 Remove the rubber caps from the spray tubes. Switch on the water spraying system.

  • Page 98: Servicing The V-Belt

    Maintenance – As required Remove dried dirt with a suitable brush from all cooling fins and cooling air intake openings. CAUTION! Danger of eye injuries caused by particles flying around! – Wear your personal protective equipment (protective gloves, protective clothing, goggles).

  • Page 99: Checking The Oil Level In The Exciter Housing

    Maintenance – As required Fasten the V-belt guard (1). B-692-0151 Fig. 126 8.9.4 Checking the oil level in the exciter housing NOTICE! Components may get damaged! – Use only oil of the permitted specification Ä Chapter 8.3 ‘List of fuels and lubricants’ on page 72.

  • Page 100: Cleaning The Machine

    Maintenance – As required 8.9.5 Cleaning the machine Ä Chapter 6.5 Park the machine in secured condition ‘Parking the machine in secured condition’ on page 60. Allow the engine to cool down for at least 30 minutes. NOTICE! Electric components can be damaged by water entering into the system! –...

  • Page 101: Measures Prior To Extended Shut-Down Period

    Maintenance – As required 8.9.7 Measures prior to extended shut-down period 8.9.7.1 Measures before shutting down If the machine is shut down for a longer period of time, e.g. winter season, the following work must be carried out: Clean the machine thoroughly. If there is a risk of frost, perform appropriate measures Ä...
  • Page 102 Maintenance – As required DRP15D...

  • Page 103: Troubleshooting

    Troubleshooting Troubleshooting DRP15D...

  • Page 104: Preliminary Remarks

    Troubleshooting – Preliminary remarks 9.1 Preliminary remarks Malfunctions are frequently caused by incorrect operation of the machine or insufficient maintenance. Whenever a fault occurs you should therefore thoroughly read these instructions on correct operation and maintenance. If you cannot locate the cause of a fault or rectify it yourself by fol- lowing the trouble shooting chart, you should contact our customer service department.

  • Page 105: Malfunctions During Operation

    Troubleshooting – Malfunctions during operation 9.2 Malfunctions during operation Fault Possible cause Remedy The machines Air in the steering rod hydraulic system Release pressure from the steering rod vibrates forward The oil level in the exciter shaft housing is Check the oil level in the exciter shaft with a strongly too low housing...

  • Page 106: Shutting Down The Engine With The Shut-Off Device

    Troubleshooting – Shutting down the engine with the shut-off device 9.3 Shutting down the engine with the shut-off device WARNING! Danger of burning on hot components! – Wear your personal protective equipment (pro- tective gloves, protective clothing). – Avoid touching hot components. CAUTION! Danger of injury caused by uncontrolled machine movement!

  • Page 107: Engine Malfunctions

    Troubleshooting – Engine malfunctions 9.4 Engine malfunctions Fault Possible cause Remedy The engine is hard Shut-off device in STOP position Pull the shut-off device gently to move it to start or does not to operating position. start at all. No fuel at the injection pump Check the fuel level;...
  • Page 108 Troubleshooting – Engine malfunctions Fault Possible cause Remedy Incorrect valve clearance Check the valve clearance; adjust if nec- essary. Injection nozzle does not work correctly Have it checked by qualified expert per- sonnel. Engine overheats. Engine oil level too high Check;...

  • Page 109: Disposal

    Disposal Disposal DRP15D...

  • Page 110: Final Shut-Down Of Machine

    Disposal – Final shut-down of machine 10.1 Final shut-down of machine After the machine has reached the end of its service life, the indi- vidual components of the machine must be disposed of properly. Observe national regulations! Carry out the following work and have the machine dismantled by a state-approved recycling company.

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