Fayat DYNAPAC CC1200 VI Instruction Manual
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Fayat DYNAPAC CC1200 VI Instruction Manual

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Instruction manual
Instruction manual
Operating & Maintenance
Operating & Maintenance
4812313735.pdf
4812313735.pdf
Vibratory rollers
Vibratory rollers
CC1200 VI
CC1200
Kubota D1703-M-IDI-E3 (T3) (26 kW)
Kubota D1703-M-IDI-E3 (T3) (26 kW)
Kubota D1703-M-DI-E4B (T4f) (18.5 kW)
Kubota D1703-M-DI-E4B (T4f) (18.5 kW)
Serial number
Serial number
10000395xxC008828 -
10000395xxC008828 -
10000395xxC008828 -
10000395xxC008828 -
10000396xxC008837 -
10000396xxC008837 -
10000396xxC008837 -
10000396xxC008837 -
Translation of original instruction
Translation of original instruction
Reservation for changes
Reservation for changes
Printed in China
Printed in China
Engine
Engine

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  • Page 1 Instruction manual Instruction manual Operating & Maintenance Operating & Maintenance 4812313735.pdf 4812313735.pdf Vibratory rollers Vibratory rollers CC1200 VI CC1200 Engine Engine Kubota D1703-M-IDI-E3 (T3) (26 kW) Kubota D1703-M-IDI-E3 (T3) (26 kW) Kubota D1703-M-DI-E4B (T4f) (18.5 kW) Kubota D1703-M-DI-E4B (T4f) (18.5 kW) Serial number Serial number 10000395xxC008828 -...

  • Page 3: Table Of Contents

    Table of Contents Introduction ..........................1 The machine ....................1 Intended use ....................1 Warning symbols..................1 Safety information ..................1 General ....................... 2 CE marking and Declaration of conformity..........3 Safety - General instructions....................5 Safety - when operating ......................7 Work driving ....................
  • Page 4 Working capacity..................18 General ..................... 19 Tightening torque ..................20 ROPS - bolts ..................... 21 Hydraulic system..................21 Slopes ....................... 21 Machine description ....................... 23 Diesel engine .................... 23 Electrical system ..................23 Propulsion system/Transmission .............. 23 Brake system .................... 23 Steering system ..................
  • Page 5 Working mode - Chip spreader........... 40 Function description, buttons on from/rear control........41 Function description - Alarm ..............42 Electrical system...................... 43 Fuses ......................43 Fuses at battery master disconnect switch ..........44 Relays on machine..................45 Steering column ..................46 Operation ..........................
  • Page 6 Interlock/Emergency stop/Parking brake - Check ........56 Edge cutting (Optional) ................57 Vibration ........................58 Manual/Automatic vibration............... 58 Braking ........................59 Normal braking..................59 Emergency braking ................... 59 Switching off....................60 D1703 ..................60 Parking ........................61 Chocking the wheels/drum................ 61 Battery disconnector .................
  • Page 7 Release the brakes ................... 69 Short distance towing with switched off engine......... 71 Towing the roller..................72 Transport ......................... 73 Securing CC1200 VI for loading ..............74 Securing CC1200 VI for loading (Side across the trailer) ......76 Foldable ROPS ..................78 Securing CC1200 VI for loading (Side along the trailer)......
  • Page 8 Maintenance, 10h ........................ 99 Check - Coolant system ................99 Diesel engine Check oil level ..............100 Hydraulic reservoir, Level check - Filling..........101 Air circulation - Check ................101 Fuel tank - Filling..................102 Water tank - Filling .................. 102 Sprinkler system/Drum Checking - Cleaning................
  • Page 9 Maintenance measures - 250 h ................... 117 Battery - Check condition ..................117 Engine oil and oil filter - Change ............. 118 Air cleaner - Cleaning....................119 Replacing belts/Checking the belt tension ..........120 Check - Coolant system ................121 Check - Air intake hoses .................
  • Page 10 Replacing belts/Checking the belt tension ..........134 Maintenance - 1000h ......................135 Battery - Check condition ..................135 Engine oil and oil filter - Change ............. 136 Drum - oil level Inspection - filling ..................137 Rubber elements and bolted joints Check ......................
  • Page 11 Maintenance - 2000h ......................147 Battery - Check condition ..................147 Engine oil and oil filter - Change ............. 148 Drum - oil level..................149 Inspection - filling..................149 Rubber elements and bolted joints Check ...................... 149 Hydraulic reservoir cap - Check .............. 149 Steering cylinder and steering joint - Lubrication ........
  • Page 12 Maintenance, 3000h ......................163 Battery - Check condition ..................163 Engine oil and oil filter - Change ............. 164 Drum - oil level Inspection - filling ..................165 Rubber elements and bolted joints Check ...................... 166 Hydraulic reservoir cap - Check .............. 166 Steering cylinder and steering joint - Lubrication ........
  • Page 13 Steering joint - Check................178 Replacing belts/Checking the belt tension ..........179 Maintenance, every 12th month (Annually) ................. 181 Air cleaner Check - Replacement of main filter ............181 Air filter indicator - Resetting ..............181 Backup filter - Change................181 Maintenance, every 24th month (Every other year).............
  • Page 14 4812313735.pdf 2018-12-28 r h ,...

  • Page 15: Introduction

    Introduction Introduction The machine Dynapac CC1200 VI are two self-propelled vibratory tandem rollers in the 2 metric tonnes class featuring 1200 mm wide drums. The machines are equipped with drive, brakes, and vibration on both drums. Intended use The rollers are mainly intended for compaction of thin...

  • Page 16: General

    Introduction Read the entire manual before starting the Read the entire manual before starting the machine and before carrying out any machine and before carrying out any maintenance. maintenance. Replace immediately the instruction manuals if Replace immediately the instruction manuals if lost, damaged or unreadable.

  • Page 17: Ce Marking And Declaration Of Conformity

    Introduction THINK ENVIRONMENT ! Do not release oil, THINK ENVIRONMENT ! Do not release oil, fuel and other environmentally hazardous fuel and other environmentally hazardous substances into the environment. Always send substances into the environment. Always send used filters, drain oil and fuel remnants to used filters, drain oil and fuel remnants to environmentally correct disposal.
  • Page 18 Introduction 4812313735.pdf 2018-12-28...

  • Page 19: Safety - General Instructions

    Safety - General instructions Safety - General instructions (Also read the safety manual) The operator must be familiar with the contents of the OPERATION section The operator must be familiar with the contents of the OPERATION section before starting the roller. before starting the roller.
  • Page 20 Safety - General instructions 16. Hearing protection is recommended if the noise level exceeds 80 dB(A). The 16. Hearing protection is recommended if the noise level exceeds 80 dB(A). The noise level can vary depending on the equipment on the machine and the noise level can vary depending on the equipment on the machine and the surface the machine is being used on.

  • Page 21: Safety - When Operating

    Safety - when operating Safety - when operating Prevent persons from entering or remaining in Prevent persons from entering or remaining in the danger area, i.e. a distance of at least 7 m the danger area, i.e. a distance of at least 7 m (23 ft) in all directions from operating machines.

  • Page 22: Driving Near Edges

    Safety - when operating Driving near edges Never operate with roller outside the edge, if the Never operate with roller outside the edge, if the substrate does not have full bearing strength or is substrate does not have full bearing strength or is close to a slope.

  • Page 23: Safety (Optional)

    Safety (Optional) Safety (Optional) Edge cutter/compactor The operator must make sure that nobody is in the The operator must make sure that nobody is in the area of operation while the machine is in use. area of operation while the machine is in use. The edge cutter consists of rotating components The edge cutter consists of rotating components and there is a risk of being crushed.
  • Page 24 Safety (Optional) Fitting the chip spreader changes the total length Fitting the chip spreader changes the total length of the machine. of the machine. 4812313735.pdf 2018-12-28...

  • Page 25: Special Instructions

    Special instructions Special instructions Standard lubricants and other recommended oils and fluids Before leaving the factory, the systems and components are filled with the oils and fluids specified in the lubricant specification. These are suitable for ambient temperatures in the range -15°C to +40°C (5°F - 105°F).

  • Page 26: Fire Fighting

    Special instructions Do not spray with high-pressure cleaner directly onto gaskets and bearing spacings in steering hitch and drum, and electronics. Never aim the water jet directly at the fuel tank Never aim the water jet directly at the fuel tank cap, or into exhaust pipe.

  • Page 27: Jump Starting

    Special instructions Jump starting Do not connect the negative cable to the Do not connect the negative cable to the negative terminal on the dead battery. A spark negative terminal on the dead battery. A spark can ignite the oxy-hydrogen gas formed can ignite the oxy-hydrogen gas formed around the battery.
  • Page 28 Special instructions 4812313735.pdf 2018-12-28...

  • Page 29: Technical Specifications

    Technical specifications Technical specifications Vibrations - Operator station (ISO 2631) The vibration levels are measured in accordance with the operational cycle described in The vibration levels are measured in accordance with the operational cycle described in EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched on, on soft polymer material and with the operator’s seat in the transport position.

  • Page 30: Dimensions, Top View

    Technical specifications Dimensions, top view Dimensions Dimensions Machine width Machine width CC1200 VI CC1200 VI 1340 1340 B (without ROPS) B (without ROPS) Machine width Machine width CC1200 VI CC1200 VI 1340 1340 Turning radius, outer Turning radius, outer CC1200 VI CC1200 VI 3770 3770...

  • Page 31: Dimensions, Side View

    Technical specifications Dimensions, side view Dimensions Dimensions Wheel base Wheel base 1700 1700 Diameter, drum Diameter, drum Height, with ROPS Height, with ROPS 2542 2542 Height, without ROPS Height, without ROPS 1744 1744 68.5 68.5 Length Length 2400 2400 Length, with chip spreader Length, with chip spreader 3220 3220...

  • Page 32: Weights And Volumes

    Technical specifications Weights and volumes Fluid volumes Fluid volumes Fuel tank Fuel tank 46 liters 46 liters 48.6 qts 48.6 qts Water tank Water tank 205 liters 205 liters 216.6 qts 216.6 qts Weight CECE, Standard Weight CECE, Standard equipped roller (including equipped roller (including ROPS) ROPS)

  • Page 33: General

    Technical specifications Propulsion Propulsion *) depending on model, diesel *) depending on model, diesel engine, other equipment and engine, other equipment and operating conditions. operating conditions. General Manufacturer/Model Manufacturer/Model Kubota D1703-M-IDI E3B Kubota D1703-M-IDI E3 (IIIA/T3) (IIIA/T3) Kubota D1703-M-DI-E4B Kubota D1703-M-DI-E4B (T4f) (T4f) Power (SAE J1995)

  • Page 34: Tightening Torque

    Technical specifications Tightening torque Tightening torque in Nm for oiled or dry bolts tightened with a torque wrench. Metric coarse screw thread, bright galvanized (fzb): STRENGTH CLASS: 8.8, Oiled 8.8, Oiled 8.8, Dry 8.8, Dry 10.9, Oiled 10.9, Oiled 10.9, Dry 10.9, Dry 12.9, Oiled 12.9, Oiled...

  • Page 35: Rops - Bolts

    Technical specifications ROPS-bolts which are to be torque tightened ROPS-bolts which are to be torque tightened must be dry. must be dry. ROPS - bolts Bolt dimensions : Bolt dimensions : M16 (PN 4700902889) M16 (PN 4700902889) Strength class : Strength class : Tightening torque : Tightening torque :...
  • Page 36 Technical specifications 4812313735.pdf 2018-12-28...

  • Page 37: Machine Description

    Machine description Machine description Diesel engine The machine is equipped with a water-cooled, straight three cylinder, four-stroke, turbocharged diesel engine. Electrical system The machine has the following control units (ECU, Electronic Control Unit) and electronic units. • Main ECU (for the machine) Propulsion system/Transmission The propulsion system is a hydrostatic system with a hydraulic pump supplying two motors connected in...

  • Page 38: Identification

    Machine description modification with Dynapac's production unit. Dynapac determines whether the modification could result in the approval according to the ROPS standards becoming invalid. Identification Product and component plates Product plate - Product Identification Number (PIN), model/type designation Product plate - Product Identification Number (PIN), model/type designation Engine plate - Type description, product and serial numbers Engine plate - Type description, product and serial numbers ROPS plate - Certification, product and serial numbers...

  • Page 39: Explanation Of 17Pin Serial Number

    Machine description Explanation of 17PIN serial number A= Manufacturer 00123 00123 123456 123456 B= Family/Model C= Check letter F= Serial number Machine plate The machine type plate (1) is affixed on the rear left edge of the frame. The plate includes: •...

  • Page 40: Engine Plates

    Machine description Engine plates The engine's type plate (1) is located on top of the cylinder head cover. The plate specifies the type of engine, its serial number and the engine specification. Please specify the engine serial number when ordering spares. Refer also to the engine manual. Fig.
  • Page 41 Machine description 2018-12-28 4812313735.pdf...

  • Page 42: Location - Decals

    Machine description Location - decals Fig. Location, decals and signs Warning, Crush zone Warning, Crush zone 4700903422 4700903422 Manual compartment Manual compartment 4700903425 4700903425 Warning, Rotating engine Warning, Rotating engine 4700903423 4700903423 Battery disconnector Battery disconnector 4700904835 4700904835 components components Warning, Crushing risk Warning, Crushing risk 4700908229...

  • Page 43: Safety Decals

    Machine description Safety decals Always make sure that all safety decals are completely legible, and remove dirt or order new decals if they have become illegible. Use the part number specified on each decal. 4700903422 Warning - Crush zone, articulation/drum. Maintain a safe distance from the crush zone.
  • Page 44 Machine description 4700903422 Warning - Crush zone, chip spreader (optional) Risk of personal injury or being crushed. Keep well clear of the spreader's working area 4700908229 Warning - Risk of crushing The articulation must be locked when lifting. Read the instruction manual. 4812125363 Warning - Locking The articulation must be locked during transport...

  • Page 45: Info Decals

    Machine description 4812129673 Warning CALIFORNIA - Proposition 65 Info decals Noise power level Noise power level Diesel fuel Diesel fuel Lifting point Lifting point Manual compartment Manual compartment Battery disconnector Battery disconnector Fixing point Fixing point Bio hydraulic fluid, PANOLIN Hydraulic fluid level Bio hydraulic fluid, PANOLIN Hydraulic fluid level Water Water...

  • Page 46: Instruments/Controls

    Machine description Instruments/Controls Locations - Control panel and controls Fig. Operator's Fig. Operator position station Ignition key Ignition key Fuse holder Fuse holder Direction selector / Direction selector / indicator indicator Engine speed control Engine speed control Instrument cover Instrument cover Emergency stop Emergency stop (D1703)

  • Page 47: Functional Description - Membrane Panel

    Machine description Functional description - Membrane panel Working mode Vibration, high/low amplitude Rotating beacon Working lights Sprinkler timer Sprinkler, manual / automatic Horn Function description - Display 2018-12-28 4812313735.pdf...
  • Page 48 Machine description Designation Function Designation Function color color Working Working Activates working mode, which makes it possible to use vibration and edge Activates working mode, which makes it possible to use vibration and edge mode mode cutter (optional). cutter (optional). (vibration and (vibration and LED OFF = Transport mode...

  • Page 49: Display Explanations

    Machine description Designation Function Designation Function color color Horn, switch Horn, switch Press to sound the horn. Press to sound the horn. Function description - Display Display explanations When the ignition lock is activated to position I a start image is shown on the display. This image is visible for three seconds and then changes to Transport/Working mode.

  • Page 50: Transport Mode

    Machine description Transport mode The transport mode screen provides information about travel direction (2), machine hours (3) and fuel level (4). 2. Direction of travel - The icon has three options (F, N, R) and is shown in the top left of the display. Only current status is displayed.

  • Page 51: Working Mode, Vibration

    Machine description Working mode, Vibration The different working modes are selected with the help of the working mode button on the panel. 2. Direction of travel - The icon has three options (F, N, R) and is clearly visible in the top left of the display. Only one can be selected.
  • Page 52 Machine description Machine with dual controls (option). Standard equipped machine. Fig. Forward/Reverse lever right Fig. Double forward/reverse lever 1. Vibration on/off 1. Vibration on/off, front drum 2. Vibration on/off, rear drum 4812313735.pdf 2018-12-28...

  • Page 53: Working Mode - Edge Cutter

    Machine description Working mode - Edge cutter The different working modes are selected with the help of the working mode button on the panel. 2. Direction of travel - The icon has three options (F, N, R) and is shown in the top left of the display.

  • Page 54: Working Mode - Chip Spreader

    Machine description Working mode - Chip spreader The different working modes are selected with the help of the button on the panel. 2. Direction of travel - The icon has three options (F, N, R) and is shown in the top left of the display. - N (Neutral) shows that the control lever is in the neutral position and no arrow is shown on the display.

  • Page 55: Function Description, Buttons On From/Rear Control

    Machine description Function description, buttons on from/rear control Left lever (LH) Right lever (RH) Mode / Button Mode / Button Button 1 Button 1 Button 2 Button 2 Button 3 Button 3 Transport mode Transport mode None None None None Edge cutter, up Edge cutter, up Working mode...

  • Page 56: Function Description - Alarm

    Machine description Function description - Alarm No Symbol Designation and Function No Symbol Designation and Function Warning lamp (Red) Warning lamp (Red) Serious fault: Switch off engine Serious fault: Switch off engine immediately! immediately! Launched together with a message on Launched together with a message on the display.

  • Page 57: Electrical System

    Machine description Electrical system Fuses The figure shows the position of the fuses. The table below gives fuse amperage and function. All fuses are flat pin fuses. Fig. Fuse box 1. F1 1. F1 Sprinkler Sprinkler 2. F2 2. F2 7.5A 7.5A Sprinkler (Combi)

  • Page 58: Fuses At Battery Master Disconnect Switch

    Machine description Fuses at battery master disconnect switch The figure shows the different positions of the fuses in the engine compartment. The table below gives fuse amperage and function. All fuses are flat pin fuses. Main fuse Main fuse Glowing, Start relay, Fuel Glowing, Start relay, Fuel solenoid solenoid...

  • Page 59: Relays On Machine

    Machine description Relays on machine Engine compartment Starting Starting Glowing / Preheater Glowing / Preheater Fig. Relays Engine compartment (D1703) 2018-12-28 4812313735.pdf...

  • Page 60: Steering Column

    Machine description Steering column K6.1 K6.1 Working lights frame Working lights frame K6.2 K6.2 Working lights ROPS or Water Working lights ROPS or Water tank tank Driving lights Driving lights Driving lights, direction indicator Driving lights, direction indicator K12.1 K12.1 Sprinkler Sprinkler K12.2...

  • Page 61: Operation

    Operation Operation Before starting Master switch - Switching on Remember to carry out daily maintenance. See the maintenance instructions. The battery disconnector is on the left side in the engine compartment. Turn the key (1) to switched on position. The roller is now supplied with power.

  • Page 62: Driver Seat - Adjustment

    Operation Driver seat - Adjustment Adjust the operator’s seat so that the position is comfortable and so that the controls are within easy reach. The tables below show the adjustments that can be made on the different seats. The image below to the left shows a fully equipped luxury comfort seat while the image below to the right shows a normally equipped comfort seat.

  • Page 63: Parking Brake - Check

    Operation Fig. Driver seat (MSG65) 5. Lumbar support adjustment 6. Backrest extension 7. Armrest, adjustable 8. Seat heating Lumbar support Lumbar support Backrest Backrest Armrest, Armrest, Seat heating (8) Seat heating (8) adjustment (5) adjustment (5) extension (6) extension (6) adjustable (7) adjustable (7) Standard seat...

  • Page 64: Reserve Brake - Control

    Operation The engine can only be started with the parking The engine can only be started with the parking brake (6) activated. brake (6) activated. Reserve brake - Control Drive slowly fowards/backwards and press down the parking brake button (6) to activate it. The roller must now stop immediately.

  • Page 65: Interlock

    Operation Interlock The roller is equipped with Interlock. The diesel engine with switch off after 4 seconds if the operator gets off the seat when going forwards/backwards. If the control is in neutral when the operator stands up a buzzer will go on until the parking brake button is activated.

  • Page 66: Operator Position

    Operation Operator position If a ROPS (Roll Over Protective Structure) is fitted to the roller, always wear the seat belt (1) and wear a protective helmet. Always replace the seat belt (1) if it shows signs of Always replace the seat belt (1) if it shows signs of wear or has been subjected to excessive strain.

  • Page 67: Starting

    Operation Starting Starting the engine The operator must remain seated when starting. The operator must remain seated when starting. Make sure that the emergency stop (3) is pulled out and the parking brake (31) is activated. Set the forward/reverse lever (6) in neutral. The engine can only be started when the lever is in neutral.
  • Page 68 Operation If the parking brake is not activated and the If the parking brake is not activated and the forward/reverse lever is in neutral, the parking forward/reverse lever is in neutral, the parking brake and jump start symbols will be lit on the brake and jump start symbols will be lit on the display.

  • Page 69: Driving

    Operation Driving Operating the roller Under no circumstances is the machine to be Under no circumstances is the machine to be operated from the ground. The operator must be operated from the ground. The operator must be seated inside the machine during all operation. seated inside the machine during all operation.

  • Page 70: Interlock/Emergency Stop/Parking Brake - Check

    Operation Interlock/Emergency stop/Parking brake - Check The interlock, emergency stop and parking brake must The interlock, emergency stop and parking brake must be checked daily before operating. A function check of be checked daily before operating. A function check of the interlock and emergency stop requires a restart.

  • Page 71: Edge Cutting (Optional)

    Operation Edge cutting (Optional) The machine must be running to activate the edge cutter/compactor. With the machine in Working mode/Edge cutter (20) (middle LEDs lit) the edge cutter/compactor is controlled up and down with the help of button (3) and button (2) on the control lever.

  • Page 72: Vibration

    Operation Vibration Manual/Automatic vibration In Working mode/Vibration (20) (LED LEFT lit) you can select, manually, which drum is to vibrate with the button on the forward/reverse lever. For Standard machine: Button (1) activates vibration on on both the drums. For machines equipped with options: Button (1) activates vibration on the front drum.

  • Page 73: Braking

    Operation Braking Normal braking Turn off the vibration using the buttons (1) and (2) on the control lever. Move the forward/reverse lever (6) to the neutral position to stop the roller. When starting and driving a machine that is cold, When starting and driving a machine that is cold, remember that the hydraulic fluid is also cold and remember that the hydraulic fluid is also cold and...

  • Page 74: Switching Off

    Operation Switching off Activate the parking brake (31). D1703 Turn the engine speed control (2) back to idling. Allow the engine to idle for a few minutes to cool down. Fig. Instrument panel 1. Ignition key Check instruments and warning lamps to see if any 2.

  • Page 75: Parking

    Operation Parking Chocking the wheels/drum Never disembark from the machine when the is Never disembark from the machine when the is engine running, unless the parking brake is engine running, unless the parking brake is activated. activated. Make sure that the roller is parked in a safe place Make sure that the roller is parked in a safe place with respect to other road users.
  • Page 76 Operation 4812313735.pdf 2018-12-28...

  • Page 77: Long-Term Parking

    Long-term parking Long-term parking The following instructions should be followed The following instructions should be followed when long term parking (more than one month). when long term parking (more than one month). These measures apply when parking for a period of up to 6 months.

  • Page 78: Steering Cylinder, Hinges, Etc

    Long-term parking Steering cylinder, hinges, etc. Lubricate the steering joint bearings and the steering cylinder's two bearings with grease. Grease the piston rod of the steering cylinder with inhibitor grease. Grease the hinges on the engine compartment hood and also grease both ends of the forward/reverse control (bright parts).

  • Page 79: Miscellaneous

    Miscellaneous Miscellaneous Lifting Locking the articulation Articulation must be locked to prevent inadvertent Articulation must be locked to prevent inadvertent turning before lifting the roller. turning before lifting the roller. Turn the steering wheel to the straight ahead position. Enable the parking brake. Pull out the locking pin (2) fitted with a wire, and pull up/out the locking dowel (3).

  • Page 80: Lifting The Roller

    Miscellaneous Weight: see the machine plate on the roller Lifting the roller The maximum weight of the machine (5) can be The maximum weight of the machine (5) can be read on the machine plate (1). read on the machine plate (1). Lifting equipment such as chains, steel wires, Lifting equipment such as chains, steel wires, straps and lifting hooks must be dimensioned in...

  • Page 81: Lifting The Roller With A Single -Point Lift (Optional)

    Miscellaneous Lifting the roller with a single -point lift (Optional) The maximum weight of the machine (5) can be The maximum weight of the machine (5) can be read on the machine plate (1). read on the machine plate (1). Lifting equipment such as chains, steel wires, Lifting equipment such as chains, steel wires, straps and lifting hooks must be dimensioned in...

  • Page 82: Unlocking The Articulation

    Miscellaneous Unlocking the articulation Remember to unlock the articulation before Remember to unlock the articulation before operating. operating. Fold the locking arm (3) back and secure it in the locking lug (4) with the stud (3). Insert the locking pin (2) fitted with a wire, to secure the stud (3).

  • Page 83: Release The Brakes

    Miscellaneous Release the brakes Activate the parking brake, and stop the engine. Activate the parking brake, and stop the engine. Block the drum with a chock to prevent movement; Block the drum with a chock to prevent movement; the roller can start rolling when the brakes are the roller can start rolling when the brakes are released.
  • Page 84 Miscellaneous Remove the center plug (4) using a screwdriver. Screw off the brake tool (1) from its threaded fixing hole. Then fix the brake tool (1) in the center hole by tightening the screw (2) until it bottoms in the hole. Tighten the nut (3) against the brake tool until it stops, indicating that the brakes is now disengaged.

  • Page 85: Short Distance Towing With Switched Off Engine

    Miscellaneous Short distance towing with switched off engine Chock the drums to prevent the roller from Chock the drums to prevent the roller from moving. moving. Open the hood and make sure that the propulsion pump is accessible. There is a bypass screw (1) located on the pump that must be unscrewed counterclockwise (max two turns), to put the drive system (ports A and B) in bypass mode.

  • Page 86: Towing The Roller

    Miscellaneous Towing the roller The roller must be counter-braked during The roller must be counter-braked during towing/recovery. Always use a towbar. There is no towing/recovery. Always use a towbar. There is no braking capacity on the roller now. braking capacity on the roller now. The roller must be towed slowly, max.

  • Page 87: Transport

    Miscellaneous Transport Tie-down and secure the machine according to the Cargo Securing Certificate for the specific machine if this is avaliable and applicable. If not, tie down and secure the machine according to the cargo securing rules that are valid for the country where the transport takes place.

  • Page 88: Securing Cc1200 Vi For Loading

    Miscellaneous Securing CC1200 VI for loading Securing the CC1200 VI vibratory roller from Dynapac for transport. Roller loaded in forward direction Direct of travel 1 - 2 = double lashings, i.e. one lashing with two parts secured to two different lashing mounts on 1 - 2 = double lashings, i.e.
  • Page 89 Miscellaneous The contact surfaces must be clean, wet or dry, and free from frost, ice and snow. The contact surfaces must be clean, wet or dry, and free from frost, ice and snow. The lashing mounts on the load carrier have LC/MSL at least 2 tonnes. The lashing mounts on the load carrier have LC/MSL at least 2 tonnes.

  • Page 90: Securing Cc1200 Vi For Loading (Side Across The Trailer)

    Miscellaneous Securing CC1200 VI for loading (Side across the trailer) Securing the CC1200 VI vibratory roller from Dynapac for transport. Roller loaded in forward direction Direct of travel = two sling straps, one directed to the right and one to the left, which are attached on the = two sling straps, one directed to the right and one to the left, which are attached on the platform as close to the rollers as possible.
  • Page 91 Miscellaneous Load carrier Load carrier Ensure that: Ensure that: When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). The parking brake is applied and in good working condition, and the articulated joint lock is The parking brake is applied and in good working condition, and the articulated joint lock is closed.

  • Page 92: Foldable Rops

    Miscellaneous Foldable ROPS The machine is equipped with foldable ROPS Risk of crush injury when raising and lowering Risk of crush injury when raising and lowering ROPS. ROPS. Always make sure the ROPS is locked in raised Always make sure the ROPS is locked in raised position before operation position before operation Fig.

  • Page 93: Securing Cc1200 Vi For Loading (Side Along The Trailer)

    Miscellaneous Securing CC1200 VI for loading (Side along the trailer) Securing the CC1200 VI vibratory roller from Dynapac for transport. Roller loaded in forward direction Direct of travel 1 - 2 = double lashings, i.e. one lashing with two parts secured to two different lashing mounts on 1 - 2 = double lashings, i.e.
  • Page 94 Miscellaneous Load carrier Load carrier Ensure that: Ensure that: When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). When loaded, the vibratory roller is centered laterally on the platform (± 5 cm). The parking brake is applied and in good working condition, and the articulated joint lock is The parking brake is applied and in good working condition, and the articulated joint lock is closed.

  • Page 95: Operating Instructions - Summary

    Operating instructions - Summary Operating instructions - Summary Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Follow the SAFETY INSTRUCTIONS specified in the Safety Manual. Make sure that all instructions in the MAINTENANCE section are followed. Make sure that all instructions in the MAINTENANCE section are followed. Turn the master switch to the ON position.
  • Page 96 Operating instructions - Summary 4812313735.pdf 2018-12-28...

  • Page 97: Preventive Maintenance

    Preventive maintenance Preventive maintenance Complete maintenance is necessary for the machine to function satisfactorily and at the lowest possible cost. The Maintenance section includes the periodic maintenance that must be carried out on the machine. The recommended maintenance intervals assume that the machine is used in a normal environment and working conditions.
  • Page 98 Preventive maintenance 4812313735.pdf 2018-12-28...

  • Page 99: Maintenance - Lubricants And Symbols

    Maintenance - Lubricants and symbols Maintenance - Lubricants and symbols Always use high-quality lubricants and the Always use high-quality lubricants and the amounts recommended. Too much grease or amounts recommended. Too much grease or oil can cause overheating, resulting in rapid oil can cause overheating, resulting in rapid wear.
  • Page 100 Maintenance - Lubricants and symbols ENGINE OIL ENGINE OIL Air temperature -15°C - +50°C Air temperature -15°C - +50°C P/N 4812161855 (5 liter) P/N 4812161855 (5 liter) Dynapac Engine Oil Dynapac Engine Oil (5°F-122°F) (5°F-122°F) P/N 4812161856 (20 liter) P/N 4812161856 (20 liter) P/N 4812161857 (209 liter) P/N 4812161857 (209 liter) HYDRAULIC FLUID...

  • Page 101: Maintenance Symbols

    Maintenance - Lubricants and symbols Maintenance symbols Engine, oil level Engine, oil level Air filter Air filter Engine, oil filter Engine, oil filter Battery Battery Hydraulic reservoir, level Hydraulic reservoir, level Sprinkler Sprinkler Hydraulic fluid, filter Hydraulic fluid, filter Sprinkler water Sprinkler water Drum, oil level Drum, oil level...
  • Page 102 Maintenance - Lubricants and symbols 4812313735.pdf 2018-12-28...

  • Page 103: Maintenance - Maintenance Schedule

    Maintenance - Maintenance schedule Maintenance - Maintenance schedule Service and maintenance points Fig. Service and maintenance points Fuel tank Fuel tank Sprinkler system/Drum Sprinkler system/Drum Steering joint Steering joint Refueling Refueling Scrapers/Drum Scrapers/Drum Steering cylinder, bearings Steering cylinder, bearings Cooler Cooler 10.

  • Page 104: General

    Maintenance - Maintenance schedule General Periodic maintenance should be carried out after the number of hours specified. Use the daily, weekly etc. periods where number of hours cannot be used. Remove all dirt before filling, when checking Remove all dirt before filling, when checking oils and fuel and when lubricating using oil or oils and fuel and when lubricating using oil or grease.

  • Page 105: After The First 50 Hours Of Operation

    Maintenance - Maintenance schedule After the FIRST 50 hours of operation See Contents to find the page number of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Change the engine oil and oil filter Change the engine oil and oil filter Refer to the engine manual Refer to the engine manual...

  • Page 106: Every 500 Hours Of Operation

    Maintenance - Maintenance schedule Every 500 hours of operation See Contents to find the page number of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Check the condition of the battery Check the condition of the battery Change engine oil and oil filter Change engine oil and oil filter Refer to the engine manual...

  • Page 107: Every 1000 Hours Of Operation

    Maintenance - Maintenance schedule Every 1000 hours of operation See Contents to find the page number of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Check the condition of the battery Check the condition of the battery Change engine oil and oil filter Change engine oil and oil filter Refer to the engine manual...

  • Page 108: Every 2000 Hours Of Operation

    Maintenance - Maintenance schedule Every 2000 hours of operation See Contents to find the page numbers of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Check the battery condition Check the battery condition Change the engine oil and oil filter Change the engine oil and oil filter Refer to the engine manual Refer to the engine manual...

  • Page 109: Every 3000 Hours Of Operation

    Maintenance - Maintenance schedule Every 3000 hours of operation See Contents to find the page numbers of the sections referred to! Pos. Pos. Action Action Comment Comment in fig in fig Check the battery condition Check the battery condition Change the engine oil and oil filter Change the engine oil and oil filter Refer to the engine manual Refer to the engine manual...

  • Page 110: Every 12Th Month (Annually)

    Maintenance - Maintenance schedule Every 12th month (Annually) Refer to the contents to find the page number of the sections referred to ! Pos. Pos. Action Action Comment Comment in fig in fig Replacing the air filters (main and backup filter) Replacing the air filters (main and backup filter) Every 24th month (Every other year) Refer to the contents to find the page number of the...

  • Page 111: Service - Checklist

    Maintenance - Maintenance schedule Service - Checklist 2018-12-28 4812313735.pdf...
  • Page 112 Maintenance - Maintenance schedule 4812313735.pdf 2018-12-28...

  • Page 113: Maintenance, 10H

    Maintenance, 10h Maintenance, 10h Every 10 hours of operation (Daily) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 114: Diesel Engine Check Oil Level

    Maintenance, 10h Diesel engine Check oil level Ensure that the engine cover is fully open when Ensure that the engine cover is fully open when work is carried out under the cover. work is carried out under the cover. Open the engine cover lock and lower the engine cover forwards.

  • Page 115: Hydraulic Reservoir, Level Check - Filling

    Maintenance, 10h Hydraulic reservoir, Level check - Filling Check that the oil level is visible in the sight glass. Open the engine hood and unscrew the filler cap (2), top up with hydraulic fluid (as per lubricant specification) if the level is too low. Screw on the cap again after filling.

  • Page 116: Fuel Tank - Filling

    Maintenance, 10h Fuel tank - Filling Refuel the tank every day before starting work. Open the engine hood, unscrew the tank cap (1) fill with diesel up to the lower edge of the filler pipe. Stop the diesel engine. Short-circuit (press) the Stop the diesel engine.

  • Page 117: Sprinkler System/Drum Checking - Cleaning

    Maintenance, 10h Sprinkler system/Drum Checking - Cleaning Start the sprinkler system and make sure that no nozzles (2) are clogged. If necessary, clean clogged nozzles and the coarse filter located by the water pump; see figures below. Make sure that the watering system Make sure that the watering system is empty/drained of water (sprinkler, is empty/drained of water (sprinkler,...

  • Page 118: Sprinkler System/Drum Cleaning Of Sprinkler Nozzle

    Maintenance, 10h Sprinkler system/Drum Cleaning of sprinkler nozzle Dismantle the blocked nozzle by hand. Blow the nozzle (2) and fine filter (4) clean using compressed air. Alternatively, fit replacement parts and clean the blocked parts later on. After inspecting and carrying out any necessary cleaning, start the system and check that it works.

  • Page 119: Scrapers, Fixed Checking - Setting

    Maintenance, 10h Scrapers, fixed Checking - Setting Make sure that the scrapers are undamaged. Adjust the scrapers so that they are 1-2 mm from the drum. For special asphalt compounds, it may be better if the scraper blades (1) lie lightly against the drums. Asphalt remnants can accumulate on the scraper and affect the contact force.

  • Page 120: Scrapers, Spring-Action (Optional) Checking - Adjustment

    Maintenance, 10h Scrapers, spring-action (Optional) Checking - Adjustment The scrapers must be lifted from the drum during The scrapers must be lifted from the drum during transport. transport. Fig. Spring-action scrapers 1. Scraper blade 2. Adjusting screws 3. Springs 4812313735.pdf 2018-12-28...

  • Page 121: Brakes - Check

    Maintenance, 10h Brakes - Check Check operation of the brakes as follows: Check operation of the brakes as follows: Run the roller very slowly forward. Hold the steering wheel firmly and brace yourself for a sudden stop. Make sure the parking brake is deactivated and press in the emergency stop (3).
  • Page 122 Maintenance, 10h 4812313735.pdf 2018-12-28...

  • Page 123: Maintenance Measures, First 50 Hours

    Maintenance measures, First 50 hours Maintenance measures, First 50 hours Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.
  • Page 124 Maintenance measures, First 50 hours Set a container which can hold at least 8 liters (2 gal) under the drain plug (2). Undo the oil filler cap (3), and undo the drain plug (2) in the end of the drain hose (1). Let all the engine oil flow out.

  • Page 125: Replacing The Hydraulic Oil Filter

    Maintenance measures, First 50 hours Replacing the hydraulic oil filter Open the engine hood. Loosen the red cap (1) and pull up the filter insert (4). Refit the red cap temporarily to prevent dust and dirt getting into the tank. Fig.

  • Page 126: Bolted Joints Check

    Maintenance measures, First 50 hours Bolted joints Check Check that all bolted joints (1) are tightened correctly. Fig. Articulated joint Fig. Drum forks 1. Bolted joints 1. Bolted joints 4812313735.pdf 2018-12-28...

  • Page 127: Maintenance - 50H

    Maintenance - 50h Maintenance - 50h Every 50 hours of operation (Weekly) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 128: Steering Cylinder And Steering Joint - Lubrication

    Maintenance - 50h Steering cylinder and steering joint - Lubrication Do not allow anyone to remain in the vicinity of the Do not allow anyone to remain in the vicinity of the steering joint when the engine is running. Danger steering joint when the engine is running.

  • Page 129: Checking The Fuel Hoses And Hose Clamps

    Maintenance - 50h Checking the fuel hoses and hose clamps Stop the engine before checking or replacing the Stop the engine before checking or replacing the fuel pipes. Defective fuel pipes can cause a fire. fuel pipes. Defective fuel pipes can cause a fire. If the fuel pipes are not connected, plug them at If the fuel pipes are not connected, plug them at both ends with a clean cloth or paper to prevent dirt...

  • Page 130: Water Separator - Draining (On Machines Equipped With This)

    Maintenance - 50h Water separator - Draining (on machines equipped with this) If water or contaminates accumulate in the water separator, an indication will be shown on the display. If this should happen during operation, drain from the draining plug. (1). Fig.

  • Page 131: Maintenance Measures - 250 H

    Maintenance measures - 250 h Maintenance measures - 250 h Every 250/750/1250/1750..hours of operation (every 3 months) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or...

  • Page 132: Engine Oil And Oil Filter - Change

    Maintenance measures - 250 h Engine oil and oil filter - Change Run the engine until it is warm before draining the oil . Switch off the engine and push in the emergency Switch off the engine and push in the emergency stop.

  • Page 133: Air Cleaner - Cleaning

    Maintenance measures - 250 h Remove the oil filter (4). Collect any spillage. Install the new filter. Fit the drain plug (2) to the end of the hose. Fill with fresh engine oil. See under the heading lubricants, for the correct oil grade. Fit the filler cap (3) and check that the oil level is correct using the dipstick.

  • Page 134: Replacing Belts/Checking The Belt Tension

    Maintenance measures - 250 h Replacing belts/Checking the belt tension Exercise care to stop the engine and remove the Exercise care to stop the engine and remove the key before checking the belt tension. key before checking the belt tension. Exercise care to install the standalone safety Exercise care to install the standalone safety shield after maintenance or inspection.

  • Page 135: Check - Coolant System

    Maintenance measures - 250 h Check - Coolant system Check that all hoses/hose connectors are intact and tight. Fill with coolant as specified in the lubricants specification. Take great care when opening the radiator cap Take great care when opening the radiator cap while the engine is hot.

  • Page 136: Check - Air Intake Hoses

    Maintenance measures - 250 h Check - Air intake hoses Check that all hoses/hose connections are intact and tight. Fig. Engine compartment - D1703-M-DI-E4B (T4f) 1. Air intake hoses Fig. Engine compartment - D1703-M-IDI-E3 (T3) 1. Air intake hoses 4812313735.pdf 2018-12-28...

  • Page 137: Maintenance - 500H

    Maintenance - 500h Maintenance - 500h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 138: Engine Oil And Oil Filter - Change

    Maintenance - 500h Engine oil and oil filter - Change Run the engine until it is warm before draining the oil . Switch off the engine and push in the emergency Switch off the engine and push in the emergency stop.

  • Page 139: Drum - Oil Level Inspection - Filling

    Maintenance - 500h Remove the oil filter (4). Collect any spillage. Install the new filter. Fit the drain plug (2) to the end of the hose. Fill with fresh engine oil. See under the heading lubricants, for the correct oil grade. Fit the filler cap (3) and check that the oil level is correct using the dipstick.

  • Page 140: Rubber Elements And Bolted Joints Check

    Maintenance - 500h Rubber elements and bolted joints Check Check all rubber elements (1). Replace all elements where more than 25% of the elements on one side of the drum have cracks deeper than 10-15 mm (0.4-0.6 in). Check using a knife blade or pointed object. Check also that the attachment screws (2) are tightened.

  • Page 141: Steering Cylinder And Steering Joint - Lubrication

    Maintenance - 500h Steering cylinder and steering joint - Lubrication Do not allow anyone to remain in the vicinity of the Do not allow anyone to remain in the vicinity of the steering joint when the engine is running. Danger steering joint when the engine is running.

  • Page 142: Air Cleaner

    Maintenance - 500h Air cleaner Check - Replacement of main filter Replace the air cleaner's main filter when the Replace the air cleaner's main filter when the indicator shows red. The indicator is located on indicator shows red. The indicator is located on the filter, or in its immediate vicinity.

  • Page 143: Replacing The Fuel Filter

    Maintenance - 500h Replacing the fuel filter Place a container underneath to collect fuel that Place a container underneath to collect fuel that runs out when the filter is released. runs out when the filter is released. Screw off the fuel filter (1). The filter is of the disposable type and cannot be cleaned.

  • Page 144: D1703

    Maintenance - 500h D1703 The prefilter is located to the left of the fuel pump in the engine compartment. Loosen the hose clamps (2) using a screwdriver. Remove the pre-filter (1) and hand in to a waste disposal site. This is a disposable filter and cannot be cleaned.

  • Page 145: Check - Air Intake Hoses

    Maintenance - 500h Check - Air intake hoses Check that all hoses/hose connections are intact and tight. Fig. Engine compartment - D1703-M-DI-E4B (T4f) 1. Air intake hoses Fig. Engine compartment - D1703-M-IDI-E3 (T3) 1. Air intake hoses 2018-12-28 4812313735.pdf...

  • Page 146: Fuel Tank - Cleaning

    Maintenance - 500h Fuel tank - Cleaning It is easiest to clean the tank when it is almost empty. Pump out any bottom sediment using a suitable Pump out any bottom sediment using a suitable pump, such as an oil drain pump. Save the oil in pump, such as an oil drain pump.

  • Page 147: Coolers

    Maintenance - 500h Coolers Checking - Cleaning Make sure that the air flow through the coolers (1) and (2) is unobstructed. Dirty coolers are blown clean with compressed air or washed clean using a high-pressure water cleaner. Blow air or direct water through the cooler in the opposite direction to that of the cooling air.

  • Page 148: Replacing Belts/Checking The Belt Tension

    Maintenance - 500h Replacing belts/Checking the belt tension Exercise care to stop the engine and remove the Exercise care to stop the engine and remove the key before checking the belt tension. key before checking the belt tension. Exercise care to install the standalone safety Exercise care to install the standalone safety shield after maintenance or inspection.

  • Page 149: Maintenance - 1000H

    Maintenance - 1000h Maintenance - 1000h Performed after 1000 operating hours (each year) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 150: Engine Oil And Oil Filter - Change

    Maintenance - 1000h Engine oil and oil filter - Change Run the engine until it is warm before draining the oil . Switch off the engine and push in the emergency Switch off the engine and push in the emergency stop.

  • Page 151: Drum - Oil Level Inspection - Filling

    Maintenance - 1000h Remove the oil filter (4). Collect any spillage. Install the new filter. Fit the drain plug (2) to the end of the hose. Fill with fresh engine oil. See under the heading lubricants, for the correct oil grade. Fit the filler cap (3) and check that the oil level is correct using the dipstick.

  • Page 152: Rubber Elements And Bolted Joints Check

    Maintenance - 1000h Rubber elements and bolted joints Check Check all rubber elements (1). Replace all elements where more than 25% of the elements on one side of the drum have cracks deeper than 10-15 mm (0.4-0.6 in). Check using a knife blade or pointed object. Check also that the attachment screws (2) are tightened.

  • Page 153: Steering Cylinder And Steering Joint - Lubrication

    Maintenance - 1000h Steering cylinder and steering joint - Lubrication Do not allow anyone to remain in the vicinity of the Do not allow anyone to remain in the vicinity of the steering joint when the engine is running. Danger steering joint when the engine is running.

  • Page 154: Air Cleaner

    Maintenance - 1000h Air cleaner Check - Replacement of main filter Replace the air cleaner's main filter when the Replace the air cleaner's main filter when the indicator shows red. The indicator is mounted on indicator shows red. The indicator is mounted on the air cleaner's connecting pipe.

  • Page 155: Backup Filter - Change

    Maintenance - 1000h Backup filter - Change Change the backup filter with a new filter after every third replacement of the main filter. To change the backup filter (1), pull the old filter out of its holder, insert a new filter and reassemble the air cleaner in the reverse order.

  • Page 156: Replacing The Pre-Filter

    Maintenance - 1000h Replacing the pre-filter Activate the parking brake. Switch off the engine and open the engine hood. Place a container underneath to collect fuel that Place a container underneath to collect fuel that runs out when the filter is released. runs out when the filter is released.

  • Page 157: Fuel Tank - Cleaning

    Maintenance - 1000h Fuel tank - Cleaning It is easiest to clean the tank when it is almost empty. Pump out any bottom sediment using a suitable Pump out any bottom sediment using a suitable pump, such as an oil drain pump. Save the oil in pump, such as an oil drain pump.

  • Page 158: Check - Air Intake Hoses

    Maintenance - 1000h Check - Air intake hoses Check that all hoses/hose connections are intact and tight. Fig. Engine compartment - D1703-M-DI-E4B (T4f) 1. Air intake hoses Fig. Engine compartment - D1703-M-IDI-E3 (T3) 1. Air intake hoses 4812313735.pdf 2018-12-28...

  • Page 159: Replacing The Hydraulic Oil Filter

    Maintenance - 1000h Replacing the hydraulic oil filter Open the engine hood. Loosen the red cap (1) and pull up the filter insert (4). Refit the red cap temporarily to prevent dust and dirt getting into the tank. Fig. Engine compartment 1.

  • Page 160: Replacing Belts/Checking The Belt Tension

    Maintenance - 1000h Replacing belts/Checking the belt tension Exercise care to stop the engine and remove the Exercise care to stop the engine and remove the key before checking the belt tension. key before checking the belt tension. Exercise care to install the standalone safety Exercise care to install the standalone safety shield after maintenance or inspection.

  • Page 161: Maintenance - 2000H

    Maintenance - 2000h Maintenance - 2000h Performed after 2000 operating hours (every two years) Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 162: Engine Oil And Oil Filter - Change

    Maintenance - 2000h Engine oil and oil filter - Change Run the engine until it is warm before draining the oil . Switch off the engine and push in the emergency Switch off the engine and push in the emergency stop.

  • Page 163: Drum - Oil Level

    Maintenance - 2000h Drum - oil level Inspection - filling Run the roller slowly until the oil plug (1) is positioned as illustrated. Unscrew the plug and check that the oil level reaches up to the bottom of the hole. Top up with new oil if necessary.

  • Page 164: Steering Cylinder And Steering Joint - Lubrication

    Maintenance - 2000h Steering cylinder and steering joint - Lubrication Do not allow anyone to remain in the vicinity of the Do not allow anyone to remain in the vicinity of the steering joint when the engine is running. Danger steering joint when the engine is running.

  • Page 165: Air Cleaner

    Maintenance - 2000h Air cleaner Check - Replacement of main filter Replace the air cleaner's main filter when the Replace the air cleaner's main filter when the indicator shows red. The indicator is mounted on indicator shows red. The indicator is mounted on the air cleaner's connecting pipe.

  • Page 166: Backup Filter - Change

    Maintenance - 2000h Backup filter - Change Change the backup filter with a new filter after every third replacement of the main filter. To change the backup filter (1), pull the old filter out of its holder, insert a new filter and reassemble the air cleaner in the reverse order.

  • Page 167: Replacing The Hydraulic Oil Filter

    Maintenance - 2000h Replacing the hydraulic oil filter Open the engine hood. Loosen the red cap (1) and pull up the filter insert (4). Refit the red cap temporarily to prevent dust and dirt getting into the tank. Fig. Engine compartment 1.

  • Page 168: Replacing The Fuel Filter

    Maintenance - 2000h Replacing the fuel filter Place a container underneath to collect fuel that Place a container underneath to collect fuel that runs out when the filter is released. runs out when the filter is released. Screw off the fuel filter (1). The filter is of the disposable type and cannot be cleaned.

  • Page 169: D1703

    Maintenance - 2000h D1703 The prefilter is located to the left of the fuel pump in the engine compartment. Loosen the hose clamps (2) using a screwdriver. Remove the pre-filter (1) and hand in to a waste disposal site. This is a disposable filter and cannot be cleaned.

  • Page 170: Coolers

    Maintenance - 2000h Coolers Checking - Cleaning Make sure that the air flow through the coolers (1) and (2) is unobstructed. Dirty coolers are blown clean with compressed air or washed clean using a high-pressure water cleaner. Blow air or direct water through the cooler in the opposite direction to that of the cooling air.

  • Page 171: Water Tank - Draining

    Maintenance - 2000h Water tank - Draining Remember that there is a risk of freezing during Remember that there is a risk of freezing during the winter. Empty the tank, pump and lines. the winter. Empty the tank, pump and lines. Remove the drain plug (1) and allow all the water to run out.

  • Page 172: Hydraulic Reservoir - Fluid Change

    Maintenance - 2000h Hydraulic reservoir - fluid change Use an external drainage pump when draining/emptying the hydraulic reservoir. Risk of burn injuries when draining hot oil. Wear Risk of burn injuries when draining hot oil. Wear protective gloves and goggles. protective gloves and goggles.

  • Page 173: Drum - Oil Change

    Maintenance - 2000h Drum - Oil change Take great care when draining the fluid. Wear Take great care when draining the fluid. Wear protective gloves and goggles. protective gloves and goggles. Place the roller on a level surface and drive it slowly until the drain plug (1) is straight down.

  • Page 174: Steering Joint - Check

    Maintenance - 2000h Steering joint - Check Check the steering joint for any damage or cracks. Check and tighten any loose bolts. Check also for any stiffness and play. Fig. Steering joint Edge cutter (Optional) - Lubrication Refer to the operation section for information on Refer to the operation section for information on how to operate the edge cutter.

  • Page 175: Replacing Belts/Checking The Belt Tension

    Maintenance - 2000h Replacing belts/Checking the belt tension Exercise care to stop the engine and remove the Exercise care to stop the engine and remove the key before checking the belt tension. key before checking the belt tension. Exercise care to install the standalone safety Exercise care to install the standalone safety shield after maintenance or inspection.
  • Page 176 Maintenance - 2000h 4812313735.pdf 2018-12-28...

  • Page 177: Maintenance, 3000H

    Maintenance, 3000h Maintenance, 3000h Park the roller on a level surface. Park the roller on a level surface. The engine must be switched off and the The engine must be switched off and the parking brake activated when checking or parking brake activated when checking or adjusting the roller, unless otherwise specified.

  • Page 178: Engine Oil And Oil Filter - Change

    Maintenance, 3000h Engine oil and oil filter - Change Run the engine until it is warm before draining the oil . Switch off the engine and push in the emergency Switch off the engine and push in the emergency stop. stop.

  • Page 179: Drum - Oil Level Inspection - Filling

    Maintenance, 3000h Remove the oil filter (4). Collect any spillage. Install the new filter. Fit the drain plug (2) to the end of the hose. Fill with fresh engine oil. See under the heading lubricants, for the correct oil grade. Fit the filler cap (3) and check that the oil level is correct using the dipstick.

  • Page 180: Rubber Elements And Bolted Joints Check

    Maintenance, 3000h Rubber elements and bolted joints Check Check all rubber elements (1). Replace all elements where more than 25% of the elements on one side of the drum have cracks deeper than 10-15 mm (0.4-0.6 in). Check using a knife blade or pointed object. Check also that the attachment screws (2) are tightened.

  • Page 181: Steering Cylinder And Steering Joint - Lubrication

    Maintenance, 3000h Steering cylinder and steering joint - Lubrication Do not allow anyone to remain in the vicinity of the Do not allow anyone to remain in the vicinity of the steering joint when the engine is running. Danger steering joint when the engine is running. Danger of crush injury when the steering is operated.

  • Page 182: Air Cleaner

    Maintenance, 3000h Air cleaner Check - Replacement of main filter Replace the air cleaner's main filter when the Replace the air cleaner's main filter when the indicator shows red. The indicator is mounted on indicator shows red. The indicator is mounted on the air cleaner's connecting pipe.

  • Page 183: Backup Filter - Change

    Maintenance, 3000h Backup filter - Change Change the backup filter with a new filter after every third replacement of the main filter. To change the backup filter (1), pull the old filter out of its holder, insert a new filter and reassemble the air cleaner in the reverse order.

  • Page 184: Replacing The Hydraulic Oil Filter

    Maintenance, 3000h Replacing the hydraulic oil filter Open the engine hood. Loosen the red cap (1) and pull up the filter insert (4). Refit the red cap temporarily to prevent dust and dirt getting into the tank. Fig. Engine compartment 1.

  • Page 185: Water Tank - Draining

    Maintenance, 3000h Water tank - Draining Remember that there is a risk of freezing during Remember that there is a risk of freezing during the winter. Empty the tank, pump and lines. the winter. Empty the tank, pump and lines. Remove the drain plug (1) and allow all the water to run out.

  • Page 186: D1703

    Maintenance, 3000h D1703 The prefilter is located to the left of the fuel pump in the engine compartment. Loosen the hose clamps (2) using a screwdriver. Remove the pre-filter (1) and hand in to a waste disposal site. This is a disposable filter and cannot be cleaned.

  • Page 187: Coolers

    Maintenance, 3000h Coolers Checking - Cleaning Make sure that the air flow through the coolers (1) and (2) is unobstructed. Dirty coolers are blown clean with compressed air or washed clean using a high-pressure water cleaner. Blow air or direct water through the cooler in the opposite direction to that of the cooling air.

  • Page 188: Replacing The Fuel Filter

    Maintenance, 3000h Replacing the fuel filter Place a container underneath to collect fuel that Place a container underneath to collect fuel that runs out when the filter is released. runs out when the filter is released. Screw off the fuel filter (1). The filter is of the disposable type and cannot be cleaned.

  • Page 189: Hydraulic Reservoir - Fluid Change

    Maintenance, 3000h Hydraulic reservoir - fluid change Use an external drainage pump when draining/emptying the hydraulic reservoir. Risk of burn injuries when draining hot oil. Wear Risk of burn injuries when draining hot oil. Wear protective gloves and goggles. protective gloves and goggles. Unscrew the tank cap.

  • Page 190: Draining Of Water Separator

    Maintenance, 3000h Draining of water separator Close the fuel filter knob (1). Remove the top cap and rinse the inside with diesel fuel. Remove filter element (2) and rinse the inside with diesel fuel. After cleaning, install the fuel filter, to keep out of dust and dirt.

  • Page 191: Check - Air Intake Hoses

    Maintenance, 3000h Check - Air intake hoses Check that all hoses/hose connections are intact and tight. Fig. Engine compartment - D1703-M-DI-E4B (T4f) 1. Air intake hoses Fig. Engine compartment - D1703-M-IDI-E3 (T3) 1. Air intake hoses 2018-12-28 4812313735.pdf...

  • Page 192: Checking The Injection Pump (Only D1703)

    Maintenance, 3000h Checking the injection pump (only D1703) Contact your local Kubota representative for this service Steering joint - Check Check the steering joint for any damage or cracks. Check and tighten any loose bolts. Check also for any stiffness and play. Fig.

  • Page 193: Replacing Belts/Checking The Belt Tension

    Maintenance, 3000h Replacing belts/Checking the belt tension Exercise care to stop the engine and remove the Exercise care to stop the engine and remove the key before checking the belt tension. key before checking the belt tension. Exercise care to install the standalone safety Exercise care to install the standalone safety shield after maintenance or inspection.
  • Page 194 Maintenance, 3000h 4812313735.pdf 2018-12-28...

  • Page 195: Maintenance, Every 12Th Month (Annually)

    Maintenance, every 12th month (Annually) Maintenance, every 12th month (Annually) Air cleaner Check - Replacement of main filter Replace the air cleaner's main filter when the Replace the air cleaner's main filter when the indicator shows red. The indicator is mounted on indicator shows red.
  • Page 196 Maintenance, every 12th month (Annually) 4812313735.pdf 2018-12-28...

  • Page 197: Maintenance, Every 24Th Month (Every Other Year)

    Maintenance, every 24th month (Every other year) Maintenance, every 24th month (Every other year) Check - Coolant system Check that all hoses/hose connectors are intact and tight. Fill with coolant as specified in the lubricants specification. Take great care when opening the radiator cap Take great care when opening the radiator cap while the engine is hot.

  • Page 198: Check - Air Intake Hoses

    Maintenance, every 24th month (Every other year) Check - Air intake hoses Check that all hoses/hose connections are intact and tight. Fig. Engine compartment - D1703-M-DI-E4B (T4f) 1. Air intake hoses Fig. Engine compartment - D1703-M-IDI-E3 (T3) 1. Air intake hoses 4812313735.pdf 2018-12-28...

  • Page 199: Disposal

    Disposal Disposal Correctly sorted disposal must be carried out after replacing wear and spare parts and after the machine has been withdraw from service (scrapped). The materials must be sorted correctly according to metal, plastic, electronic scrap, various operatng substances etc. Any oily or greasy parts (hydraulic hoses, lube pipes etc.) must be retreated separately.
  • Page 201 Dynapac (China) Compaction & Paving Equipment Co., Ltd. No. 38, QuanWang Road, WuQing High Tech Industrial Park, 301700, Tianjin, China www.dynapac.com...

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