Summary of Contents for ApenGroup PKE-SPORT Series
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Maintenance, installation and service manual PKE-SPORT series floor standing warm air heater with NEW CPU NEW VERSION Capacities from 100 to 550 kW CPU G26800 Efficiency up to 102.4% Reduction of Thermal Stratification 2021 Compliant EU/2016/2281 PK-SPORT code HG0335.00GB ed.B-2310...
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20042 Pessano con Bornago (MI) Via Isonzo, 1 Tel +39.02.9596931 r.a. Fax +39.02.95742758 Internet: http://www.apengroup.com Il presente documento dichiara che la macchina: With this document we declare that the unit: Modello: Generatore a basamento PK PKA-N, PKA-K, PKA-R, PKE-N, PKE-K, PKE-R...
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Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual • • • • • • • • • • • • • • • • • • PK-SPORT code HG0335.00GB ed.B-2310 APEN GROUP SPA reserves the right to make changes deemed to be required to its products or documentation...
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual TABLE OF CONTENTS 1. GENERAL CAUTIONS ................................6 2. SAFETY-RELATED WARNINGS ...............................6 2.1. Fuel ...........................................6 2.2. Gas Leaks .........................................7 2.3. Power supply ......................................7 2.4. Use ..........................................7 2.5. Air Vents ........................................7 2.6.
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Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 5. SERVICING INSTRUCTIONS ..............................45 5.1. Operating Cycle ......................................45 5.2. Interface Panel .......................................45 5.3. Reset ........................................46 5.4. Smart X Web connection ..................................46 5.5. Modulation PCB Parameters .................................. 47 5.6. Analysis of lockouts- faults ..................................53 5.7. Electrical Wiring and Diagrams ................................54 5.8. Burner Matching .....................................57 5.9. Gas burners ......................................58 5.10. Burner matching tables ...................................58...
• gas pipes and air distribution ducts for ducted heaters have For more information, visit our website www.apengroup.com or been thoroughly cleaned; the fuel flow rate is suitable for the power required by the contact Apen Group directly.
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 2.2. Gas Leaks If, instead, the equipment is not to be used any more, perform the following operations: If you smell gas: a qualified person shall disconnect the power supply cable •...
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 2.7. Transport and Handling 2.8. Packaging Vertical heaters are delivered fastened to a pallet. Horizontal The unpacking operation must be carried out by using suitable heaters have their own base. tools or safety devices where required.
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 2.10. Dismantling and demolition Should the machine be dismantled or demolished, the person in charge with the operation shall proceed as follows: Disposal of end-of-life products This equipment is marked in compliance with European Directive 2012/19/EU on waste electrical and electronic equipment (WEEE).
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 2.11. How to Identify the Heater PK warm air heaters can be identified using their nameplate, stuck on the front of the unit. The nameplate shows all the data needed for identifying the heater model.
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual TECHNICAL FEATURES Centrifugal Fan Standard centrifugal fans installed (AT and ADH models) are made of galvanised steel sheet with forward curved blades and 3.1. Main Components low noise of operation. Fans are fixed on hermetic ball bearings which are self-aligned Warm air heaters have been designed for heating sport facilities, and assembled inside rubber dampers.
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 3.2. Choosing the Heater Heaters are available in condensing versions (K and R series respectively) and in non-condensing version (N series). R series meets the efficiency requests of the regional resolutions of Lombardy, Emilia Romagna and Piedmont; at European level, a matching with low NOx burners is required in order to comply with the imposed regulatory limitations.
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 3.3. Technical Data 3.3.1. Heat input and efficiency data of PKE-N heaters All PK vertical heaters, up to 320N included, are supplied as a single unit with assembled burner casing. Model PKE140N PKE190N...
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 3.3.2. Heat input and efficiency data of PKE-K condensing heaters Model PKE140K PKE100K PKE190K PKE250K Type of appliance EC approval 0476CT2224 NOx Class CLASSE 5* Furnace Heat Input 38.0 48.0 26.5...
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 3.3.3. Heat input and efficiency data of PKE-R condensing heaters Model PKE140R PKE100R PKE190R PKE250R Type of appliance EC approval 0476CT2224 NOx Class CLASS 5 * Furnace Heat Input 26.5 90.0 38.0...
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 3.3.4. Air flow rate technical data, head pressure and installed power supply Model PKE140 PKE420 PKE100 PKE190 PKE250 PKE320 PKE550 Version Air Flow Rate - 15°C 9,800 18,200 21,800 7,000 13,400...
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 3.4. Noise DUCTED HEATERS The following table shows sound power values, LwA, and sound The values in the table refer to power, LwA, which passes through pressure values, LpA, issued by PK-SPORT heaters. The value the heater sandwich panels.
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 3.5. Dimensions of PK SPORT Heater Integrated Models Then fill any gaps in joint areas with silicone, in order to protect All PK vertical heaters, up to 320 included, are supplied as a single unit with assembled burner casing.
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Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual Accessory size PK-SPORT heaters have been designed to be combined with a The table below lists the dimensions and codes of the main wide range of accessories to allow the customer to choose the accessories available.
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual USER'S INSTRUCTIONS 4.1. Operation PK-SPORT heater operation is fully automatic; it is equipped with a heater control PCB that manages all the burner control operations and with a microprocessor based electronic PCB that controls the heat output regulation.
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 4.2. Remote On/Off (optional) 4.3. Ventilation operating logic Any priority ON/OFF contact can be remotely controlled from the TENSILE Smart X Web remote control, by connecting to terminals 1 (ID1) HEATING and 2 (GND) of the terminal board CN2 of the chronothermostat During operation in “Heating”...
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 4.4. Temperature Adjustment Accessories 4.4.1. Smart X Web The Smart X Web remote control equipped as standard is Ambient temperature adjustment supplied already configured with the type of system and with PK-SPORT heaters are equipped with remote control / room all the parameters necessary for the air heating unit to work to thermostat.
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 4.5. Pressure Control (STANDARD in“P” versions) The “HOME” page will display an icon showing the average pressure value inside the air dome and the current pressure In PRESSOSTATIC version, the PK-SPORT heaters are equipped setpoint sent: with a pressure sensor for keeping the pressure inside the air dome at a preset constant level.
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 4.5.2. Control setpoints Activation of FORCED setpoint Inside the main “MENU” page it is possible to select the Setpoint 10:15 HOME Mon 01 Jan 20.7 adjustment submenu for the Pressostatic sport structures. °C 10:15 MENU...
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 4.6. Wind Control (YB) km/h (OPTIONAL in“P” versions) Speed Wind The function of Wind Control (if present) is modulating automatically the pressure setpoint value, depending on the wind conditions. It comprises a wind gauge for detecting wind presence and intensity (speed expressed in km/h).
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Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual ELECTRICAL CONNECTION ON-OFF DIGITAL WIND GAUGE G12990 Switch up 0-10v Switch down 4-20mA X1-1 AND X1-2 TERMINALS ANALOGUE WIND GAUGE KIT G05430 4-20 mA WIND G05430 PK-SPORT code HG0335.00GB ed.B-2310 APEN GROUP SPA reserves the right to make changes deemed to be required to its products or documentation...
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 4.7. 4.7.1. Manual operation (“MAN”) Snow Control (OPTIONAL in “P” versions) It is possible to force manually the snow presence condition and its operation by pressing the “SNOW” key on the bottom The function of Snow Control (if present) is to force, if it snows, line of the “HOME”...
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 4.7.2. Automatic operation (“AUTO”) (ONLY IF external sensor and probe ARE PRESENT) In case of rain the sensor, installed outdoor, closes contact ID2 and the rain icon is shown on Smart X display. If when it rains (thus with closed ID2 contact) the external temperature probe (connected to input AN2) measures a temperature below the “ON/ OFF_SNOW”...
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 4.8. AN3 input configuration The AN3 input is supplied already preset. In order to modify the AN3 input configuration from NTC to 0/10V (or vice versa) please proceed as follows: •...
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 4.10. Optional Accessories Required APEN GROUP has provided a set of accessories to facilitate the installation of heaters according to the system requirements. 4.10.1. TENSOSTATIC buildings For tensostatic buildings, the accessories required for the correct Further optional accessories for tensostatic buildings are: implementation of building-plant system are as follows: servocontrols for air shutters:...
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 4.10.2. PRESSOSTATIC buildings Further optional accessories for pressostatic buildings are: For pressostatic buildings, the accessories required for the correct SNOW kit, code G22440 that activates the burner when •...
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 4.11. Optional accessories EXTERNAL AIR ADJUSTMENT SHUTTER KIT Intake air adjustment shutter kit The external air adjustment shutter kit consists of an adjustment Model Code Fh** shutter fitted on the side opposite to the heater intake opening. [mm] [mm] [mm]...
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Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual FIRE DAMPER KIT Fire damper kits can be fitted both at intake and at delivery as the The open damper is as deep as the blade height: dampers higher dimensions of the two cross-sections are identical.
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Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual USE OF FIRE DAMPER To activate the damper rotate the control lever counter-clockwise. To release the damper press the button highlighted in the figure. IMPORTANT: pay attention to the direction of rotation of the lever: in case of vigorous rotation in the wrong direction the closing device may break.
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Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual SERVOCONTROLS FOR AIR SHUTTERS The supplied air shutters are of motorised type, with manual control. If a motor-assisted control is installed, a control is needed in addition to servomotor. This control can be of the following types: ON-OFF The control can be made with a simple switch/diverter that, based on the position, opens or closes the shutter (divisions can be...
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Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual ACCESSORIES FOR THE CHIMNEY Components supplied for flue system are made of stainless steel AISI316L. They are single walled and suitable for indoor or outdoor installation. If required, double-walled stainless steel chimneys can be supplied. Components have male/female rotating facing.
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Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual All components are certified in compliance with EN 1856-1 and EN1856-2 standards. They are identified by an ID plate showing their features. Below are some examples. 0694-CPR-52976 1856-2 L50050 T600 0694-CPR-52977...
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Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual ACCESSORIES FOR CONDENSATE HANDLING Materials to be used for condensate drain If a heater with modulating and/or two-stage burner is installed, high air flow rates and low heat drop can result in condensate Any plastics should be avoided for condensate drain system since flue gas temperature is too high.
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual INSTRUCTIONS TO THE INSTALLER 4.1. Where to Install the Heater Connecting air ductwork The person in charge of the system project or a competent person Ducts for air delivery and intake shall be sized based on aeraulic performance of the unit (shown in the “TECHNICAL DATA”...
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 4.2. Wiring to Power Supply 4.2.1. Cables Use flexible, flame-retardant, double-coating cables for the wiring. Warm air heaters come with a main switch with door lock (IG) The size of the cable section must be suitable for the equipment shown in the figure.
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 4.3. Electrical connections All PK-SPORT warm air heater control panels use a modulation board and a wiring board which allow an easy and safe connection of parts that are usually used in warm air heating systems such as: •...
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 4.4. Wiring the Burner A specific connector on burner control board is dedicated to connecting the burner. The connector shows standard numbering for modulating and two-stage burners. You only need to wire the burner to the connector respecting numbering.
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 5.2. Interface Panel SERVICING INSTRUCTIONS PK-SPORT heaters are fitted as standard with a multifunction LCD panel located on the front of the control panel, which is used 5.1. Operating Cycle to control, configure and diagnose all operating parameters of The PK-SPORT heaters operation is fully automatic;...
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 5.3. 5.4. Smart X Web connection Reset The modulation PCB allows the operator to identify more than Use the connector provided to connect the Smart X Web. Connect 30 different causes of lockouts.
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 5.5. Modulation PCB Parameters All values of the parameters of the CPU PCB are shown for all PK-SPORT heater models. The “LCD” column shows the parameters that could be modified with Password via remote LCD control (even with modbus address ≠ 0). The “Smart”...
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Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual Parameters of G26800 CPU PCB version 8.02.xx Parameter Name TENSOSTAT. PRESSOSTAT. U.M. DESCRIPTION Smart Probe NTC Control Adjustment for Temperature Maintenance (AIR+POOL) REG 03 rGL R30 0 = disabled 1= enabled by SMART through DOMESTIC WATER request; not active in REG_03 heating and/or conditioning mode 2= enabled by the SMART “AIR+POOL” request...
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Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual Parameters of G26800 CPU PCB version 8.02.xx Parameter Name TENSOSTAT. PRESSOSTAT. U.M. DESCRIPTION Smart CTRL 07 CrL C70 Summer ventilation control from digital input 0 = disabled CTRL_07 1 = enabled ING07 Digital input enabled Counter and reset control CTRL 08 CrL C80...
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Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual Parameters of G26800 CPU PCB version 8.02.xx Parameter Name TENSOSTAT. PRESSOSTAT. U.M. DESCRIPTION Smart FUNC 05 Fnu P50 Motor Operation Management Function 0 = disabled 1 = enabled with autoreset for E85/E86 2 = enabled without autoreset for E85/E86 Live setpoint for alarm ST5 hysteresis ING5 Analogue AN0-3 or digital ID1-3 input (Digital) output OUT5A...
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Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual Parameters of G26800 CPU PCB version 8.02.xx Parameter Name TENSOSTAT. PRESSOSTAT. U.M. DESCRIPTION Smart B3 Input Configurations (Motor Alarm Control) 0 = disabled 1 = enabled X-axis minimum value – minimum input voltage X-axis maximum value –...
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Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual Parameters of G26800 CPU PCB version 8.02.xx Parameter Name TENSOSTAT. PRESSOSTAT. U.M. DESCRIPTION Smart Y2 Analogue Output Configuration (EC Ventilation for Pressostatic Units) 0 = Direct: the maximum calculation value (100%) corresponds to the maximum output value 1 = Reverse: the maximum calculation value (100%) corresponds to the minimum output value...
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 5.6. Analysis of lockouts- faults The CPU-SMART manages two types of lockouts: • preventive, it warns the customer that the PK heaters require maintenance; • operational, it stops the PK heater for safety reasons or to ensure its correct operation. Some operational faults require manual reset;...
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 5.7. Electrical Wiring and Diagrams The use of a CPU modulation electronic board simplifies the All heaters have the same components. Data listed in the following tables are referred to standard products. wiring diagram of all models.
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Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual STB THERMOSTAT CONNECTION All PK series heaters (N, K and R) are certified and feature the STB thermostat. - STB: The STB (or Limit) thermostat, (safety thermostat with manual reset) stops the burner if the exchanger reaches an excessive temperature.
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Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual THERMOSTAT and DELIVERY PROBE POSITION STB and NTC 10K DELIVERY PROBE POSITIONING The STB Thermostat and DELIVERY probe have a specific position, in case of replacement reposition using the same holes as the replaced thermostat and probe.
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 5.8. Burner Matching Contact Apen Group Customer Service if you need to use a The burner nosepiece must penetrate for a length not exceeding low NOx rate burner with flue gas recirculation outside the min and max values of “X”.
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 5.9. Gas burners PK heaters must be matched to gas burners certified by a CE First start up shall be executed exclusively by authorized service mark under the Gas Appliances Regulation 2016/426/EU. Heaters centres complying with relevant laws existing in the Country can work either with natural gas, G20, G25, and G25.1, or with where the unit is installed.
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual MAINTENANCE 6.1. Controls at First Start Up If combustion efficiency is known and CO2 content is similar During first start-up, the following items need to be checked: to that mentioned in tables of Paragraph 5.9, the diagrams of Paragraphs 3.2.1, 3.2.2 and 3.2.3 can be used reading the useful Electrical Controls heat output in correspondence to the efficiency.
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 6.2. Routine Maintenance Parameters to check are CO2 content, flue gas temperature Perform routine maintenance operations using the following and CO value. Note these values at first start up and at every schedule: subsequent maintenance check.
Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual 6.3. List of spare parts PARTS FOR THE CONTROL PANEL TABLE OF CONTROL PANEL COMPONENTS POS. Description Code Regulation Use G10067 Model 3, 7.5 kW Main G10068 door lock switch Models 11, 15 kW G10074 20/40A...
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Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual CONTROL PANEL START UP WITH INVERTER CONTROL PANEL START UP WITHOUT INVERTER PK-SPORT code HG0335.00GB ed.B-2310 APEN GROUP SPA reserves the right to make changes deemed to be required to its products or documentation...
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Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual REPLACING THE MODULATION PCB When replacing the CPU modulation PCB, it is required to carry out some essential operations, described below. Disconnect voltage to the module Disconnect all terminals from the CPU PCB Disconnect the burner connection PCB Remove and store the EEPROM memory card Remove and replace the CPU modulation PCB...
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Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual VENTILATION SPARE PARTS Driven pulley Driving pulley Belt Saddle Heater Electrical Motor Model code code pulley shell pulley shell code code G01260-IE3 PKE100 G02324 G07232 G07406 G00393 G00392 G00579 X04045 G00708...
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Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual HEAT EXCHANGER SPARE PARTS POS. Description Code Flue system gasket X01415 Any heaters, any models; in metres Burner plate gasket* G01190 Model 100 G07819 From model 140 to model 190 included G08119 *NOTE: To be cut according to the burner From model 250 to model 550 included...
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Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual THERMOSTAT SPARE PARTS POS. Description Code STB safety thermostat G12450 All heater models G28118 Probe bulb support spring All heater models G18605 Probe holder panel All heater models DELIVERY probe and NTC DUCT G16401 All heater models...
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Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual PK-SPORT code HG0335.00GB ed.B-2310 APEN GROUP SPA reserves the right to make changes deemed to be required to its products or documentation...
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Floor Standing Warm Air Heater PK SPORT Use, Installation and Maintenance Manual Notes _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ code HG0335.00GB ed.B-2310 PK-SPORT APEN GROUP SPA reserves the right to make changes deemed to be required to its products or documentation...
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