Related Manuals for ApenGroup Aermax Series
Summary of Contents for ApenGroup Aermax Series
- Page 1 Use, Installation and Maintenance Manual HYBRID HEATER - AQUAPUMP HYBRID code HC0100.00GB ed.A-1509...
- Page 2 AQUAPUMP HYBRID HYBRID HEATER code HC0100.00GB ed.A-1509...
- Page 3 20060 Pessano con Bornago (MI) - Italy Via Isonzo, 1 Tel +39.02.9596931 a.a. Fax +39.02.95742758 Internet: http://www.apengroup.com Il presente documento dichiara che la macchina: With this document we declare that the unit: Modello/Model: generatore ibrido AQUAPUMP HY, Hybrid Heater AQUAPUMP HY, è...
- Page 4 AQUAPUMP HYBRID HYBRID HEATER code HC0100.00GB ed.A-1509...
- Page 5 AQUAPUMP HYBRID HYBRID HEATER code HC0100.00GB ed.A-1509...
- Page 6 AQUAPUMP HYBRID HYBRID HEATER code HC0100.00GB ed.A-1509...
- Page 7 AQUAPUMP HYBRID HYBRID HEATER Notes _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ code HC0100.00GB ed.A-1509...
- Page 8 AQUAPUMP HYBRID HYBRID HEATER INDEX GENERAL CAUTIONS SAFETY-RELATED WARNINGS 2.1. Safety and health of workers 2.2. Personal protective equipment 2.3. Safety signals 2.4. Fuel 2.5. Gas Leaks 2.6. Power supply 2.7. 2.8. Maintenance 2.9. Refrigerant safety data sheet TECHNICAL FEATURES 3.1.
- Page 9 AQUAPUMP HYBRID HYBRID HEATER SERVICING INSTRUCTIONS - BOILER 6.1. Country Table - Gas Category 6.2. Gas Settings Table 6.3. First start-up 6.4. Analysis of combustion 6.5. Conversion to LPG 6.6. Replacing the Gas Valve and Adjusting the Offset 6.7. Replacing the modulation PCB 6.9.
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Page 10: General Cautions
The use of the equipment is forbidden to For more information, visit our web site children and unassisted disabled people. www.apengroup.com or contact the manufacturer directly. It is forbidden to touch the equipment with We remind that law no. 10/91 provides that annual maintenance bare feet and with wet or dump body parts. -
Page 11: Safety Signals
AQUAPUMP HYBRID HYBRID HEATER 2.1. Safety and health of workers 2.3. Safety signals With reference to safety and health of workers, the European The unit is provided with the following safety signals, that the Community issued Directives that the employer has the obligation staff must necessarily respect: to comply with and enforce: 89/391/EEC, 89/686/EEC, 89/655/ EEC, 86/188/EEC and 77/576/EEC. -
Page 12: Power Supply
AQUAPUMP HYBRID HYBRID HEATER 2.6. Power supply arning: in order to ensure the correct The equipment must be correctly connected to an effective earthing system, made in compliance with current regulations operation of the equipment, preventing (IEC 64-8). its damage or problems for persons, it is Cautions mandatory to add a percentage of glycol to With the help of qualified personnel, check the efficiency... -
Page 13: Refrigerant Safety Data Sheet
AQUAPUMP HYBRID HYBRID HEATER 2.9. Refrigerant safety data sheet R410A (50% Difluoromethane (R32); 50% Pentafluoroethane (R125). Name: HAZARDS IDENTIFICATION Main hazards: Asphyxiation. Specific hazards: Rapid evaporation may cause frostbite. FIRST AID MEASURES General information: Do not administer anything to fainted persons. Move victim to fresh air. -
Page 14: Technical Features
AQUAPUMP HYBRID HYBRID HEATER TECHNICAL FEATURES performance boiler guarantees comfort and satisfaction of consumption demands with any outdoor weather conditions. AQUAPUMP HYBRID is a monobloc unit for outdoor, designed for the production of hot and cold water using renewable energy The research that led to the development of the AQUAPUMP for industrial, tertiary sector and/or civil environments. - Page 15 AQUAPUMP HYBRID HYBRID HEATER Structural work Device exchangers All units are manufactured with hot-dip galvanised sheet, painted Device exchangers are of welded-brazed plate type and are with oven-dried polyurethane powders at 180°C to ensure the made with stainless steel AISI 316, insulated in the factory best resistance to elements.
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Page 16: Boiler Control System
AQUAPUMP HYBRID HYBRID HEATER Condensing boiler During operation in heating mode, modulation is performed automatically according to the fan heater inlet water temperature; during operation in conditioning mode, the speed reaches a preset AQUAPUMP HYBRID on-board boilers are of condensing optimal fixed value. -
Page 17: Technical Data
AQUAPUMP HYBRID HYBRID HEATER 3.1. Technical Data GENERAL TECHNICAL DATA OF AQUAPUMP HYBRID HY434 HY534 Seasonal space heating energy efficiency [Reg.813/2013/EC]* 133% 134% Energy efficiency class [Reg.811/2013/EC]* Rated Performance Burner heat output [min-max] 8.0 - 34.8 8.0 - 34.8 Useful output [min-max] (1) 8.5 - 36.2 8.5 - 36.2 Efficiency (1) - Page 18 AQUAPUMP HYBRID HYBRID HEATER BOILER TECHNICAL DATA HY434 - HY534 Type of equipment B23P (1)-B53P-C43-C53-C63-C83 CE approval P.I.N. 0694BT1623 Yield class [Hi] [Directive 92/42 EEC] **** Seasonal space heating energy efficiency - [Reg.813/2013/EC] (2) 92.6 Energy efficiency class [Reg.811/2013/EC] NOx class [EN 483] Boiler yields Symbol* Burner heat output [Hi]...
- Page 19 AQUAPUMP HYBRID HYBRID HEATER HEAT PUMP TECHNICAL DATA HY434 HY534 Seasonal space heating energy efficiency [Reg.813/2013/EC]* 153% 150% Energy efficiency class [Reg.811/2013/EC]* Electrical Characteristics Power supply 230V/1/50Hz 400V/3P+N+T/50Hz Maximum power consumption 5.63 7.77 Maximum inrush current 16.4 Maximum absorbed current 25.4 11.5 Cooling...
- Page 20 AQUAPUMP HYBRID HYBRID HEATER Plate data of the heat pump in HEATING MODE HY434 HY534 External Water delivery Heat Electric Heat Electric air temperature temperature output power output power °C °C 10.03 4.63 2.17 12.35 4.45 2.77 9.52 3.64 2.61 11.52 3.43 3.35...
- Page 21 AQUAPUMP HYBRID HYBRID HEATER Fan heater technical data and performance FAN HEATER AB018-00H0 AB034-00H0 Maximum working pressure Maximum air output Water content Collector diameter G 3/4"M G 1" M No. of fans and blade diameter 1 x 450 2 x 450 Supply voltage 230V - 50 Hz single-phase Rated power...
- Page 22 AQUAPUMP HYBRID HYBRID HEATER Flow rate curve - available head For its proper operation, AQUAPUMP HYBRID system with fan heater requires water flow rates between 950 and 1,650 l/h, depending on whether it is working with the hydraulic circuit passing through boiler and HP or only through HP in operation periods in which the boiler is bypassed.
- Page 23 AQUAPUMP HYBRID HYBRID HEATER Pipe pressure drop The table below contains pressure drop values of pipes for flow rate multiple values of fan heaters. The drop is indicated in kPa per 1 metre of linear length; the calculation must be made by calculating the equivalent length of the pipe.
- Page 24 AQUAPUMP HYBRID HYBRID HEATER 3.2. Hydraulic/gas circuit characteristics Boiler delivery output input GAS solenoid valve Fumes temperature probe Secondary solenoid valve Burner fan FLUX Flowmeter Safety thermostat 87°C NTC probes Expansion reservoir Circulator Safety valve VLV3V 3-way valve Circuit vent valve Prex Plate rapid exchanger Minimum pressure switch...
- Page 25 AQUAPUMP HYBRID HYBRID HEATER 3.3. Cooling circuit characteristics Compressor Cycle inversion valve Compressor liquid separator Liquid receiver Oil separator Electronic expansion valve Compressor inlet temperature Non-return valve Compressor outlet temperature Filter High pressure transducer Axial fan High pressure switch External temperature Low pressure transducer Capillary Liquid separator...
- Page 26 MATERIALE Quote senza indicazione di tolleranza: Classe di Tolleranza ISO 2768 - M per lavorazioni in tranciatura DESCRIZIONE ISO 2768 - C AQUAPUMP HY434IT GENERATORE IBRIDO ApenGroup ® SCALA DISEGNATO DA APPROVATO DA DISEGNO HY434I 1:12 Giojelli Heating and Conditioning Solutions...
- Page 27 AQUAPUMP HYBRID HYBRID HEATER 3.5. Fan heater size HC0047 C2 001 AB034IT-00H0 1390 G1" AB018IT-00H0 HC0047 C2 003 code HC0100.00GB ed.A-1509...
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Page 28: Operation
AQUAPUMP HYBRID HYBRID HEATER 3.6. Operation The operation of AQUAPUMP HYBRID is fully managed by SmartWEB/EASY touchscreen remote control. AQUAPUMP HYBRID can operate only if combined with SmartWEB/EASY can manage AQUAPUMP in several modes the SMARTWEB or SMARTEASY touchscreen remote according to the 4 possible types of systems with which the control which manages the combined operation of the two hybrid heater can work. - Page 29 AQUAPUMP HYBRID HYBRID HEATER 3.7. Temperature adjustment logic Winter setup with increasing T temperature AQUAPUMP HYBRID allows operation with the following conditions: • Heat Pump only/Chiller ST + Xd HP ONLY • Heat Pump + Condensing boiler • Condensing Boiler only. The modulation of the operating power of both technologies is adjusted to keep the delivery temperature of both systems fixed, each system works with a dedicated adjustment ramp...
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Page 30: Operation Mode Setting
AQUAPUMP HYBRID HYBRID HEATER USER'S INSTRUCTIONS through which it is possible to select the duration time of the selected mode and to set the reference temperature setpoint lease read the safety warnings described in the previous pages. The operations that the user must carry out are limited to the use of the controls placed in the remote By pressing near TIME RANGES the mode managed by the control and/or on the ambient. -
Page 31: Operation Monitoring
AQUAPUMP HYBRID HYBRID HEATER 4.4. Operation monitoring By selecting TEMPERATURE SET, it is possible to set 3 programmable temperatures within the time ranges and the To access AQUAPUMP operation monitoring it is necessary value of the neutral area (Xd) of the reference temperature T to press the "MENU"... -
Page 32: Installation Instructions
AQUAPUMP HYBRID HYBRID HEATER INSTALLATION INSTRUCTIONS During unit unloading and positioning, special attention should be paid to prevent sudden or violent movements in order to Instructions for installing and setting the boiler are intended for protect the inner components. The units can be lifted by using a suitably qualified personnel only. - Page 33 AQUAPUMP HYBRID HYBRID HEATER 5.5. Fan heater installation Hydraulic connections must be carried out in compliance with national or local regulations; pipes can be made of steel, Make two holes, centre distance 130 mm, on the wall where galvanised steel or PVC. Pipes must be carefully sized according the fan heater must be fixed.
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Page 34: Electrical Connections
AQUAPUMP HYBRID HYBRID HEATER 5.7. Electrical Connections Check that power supply corresponds to the rated data of the WARNING: The flowmeter (FLUX in the unit (voltage, phases, frequency) specified on the nameplate. previous hydraulic diagram, and component Electrical connection must be carried out according to the wiring installed in the factory) must ALWAYS be diagram enclosed with the unit and in compliance with local connected according to the instructions... - Page 35 AQUAPUMP HYBRID HYBRID HEATER Fan heater electric connection SmartWEB/EASY remote control connection The electrical system, and more specifically the cable section, The Smart EASY/WEB must be connected by using the must be suitable for the equipment maximum power consumption connector provided. Connect the power supply, making sure (see technical features table).
- Page 36 System Type Mon 01 Jan SmartWEB/EASY touchscreen control has been designed to 0 - Fan heater control several ApenGroup equipment for heating, ventilation 1 - Tank and cooling. When used for control and parametrisation of 2 - Tank + DHW AQUAPUMP HYBRID it must be configured for this purpose.
- Page 37 AQUAPUMP HYBRID HYBRID HEATER Domestic Xd** = Differential value that distinguishes the Once selected the type of system, it is necessary to access • the "Probe Management" menu to define to which of the 4 domestic request activation or deactivation with reference value [displayed for operation modes 2 and 3 only].
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Page 38: Hydraulic Circuit Filling
AQUAPUMP HYBRID HYBRID HEATER 5.9. Fan Heater Operation 5.10. Hydraulic circuit filling For operation modes 0 and 3, that provide for the combination Filling or water replenishment operations are the same for all with one or more fan heaters code ABXXXIT-00H0, in addition models. - Page 39 AQUAPUMP HYBRID HYBRID HEATER 5.11. GAS and hydraulic connections GAS Connections According to the current standards UNI-CIG, carry out the line for gas supply; for gas line connections, use CE certified components only. AQUAPUMP boiler is supplied with: • Dual gas valve; •...
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Page 40: Connections To The Flue
AQUAPUMP HYBRID HYBRID HEATER 5.12. Connections to the Flue 5.13. Connection to the Condensate Drain AQUAPUMP HYBRID is supplied with B23P fume exhaust, made AQUAPUMP HYBRID heater is an equipment in which a of plastic material [polypropylene], white, composed of a fume condensing boiler is installed, therefore it is provided with a exhaust terminal Ø60 with a trap for fume analysis. - Page 41 AQUAPUMP HYBRID HYBRID HEATER Notes _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ code HC0100.00GB ed.A-1509...
- Page 42 AQUAPUMP HYBRID HYBRID HEATER SERVICING INSTRUCTIONS - BOILER The first start-up must be carried out only by authorised service centres. The first start-up also includes a combustion analysis, which is compulsory. The equipment is certified in the EC and non-EC countries, according to the gas categories shown below. 6.1.
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Page 43: Carbon Dioxide Co
AQUAPUMP HYBRID HYBRID HEATER 6.2. Gas Settings Table FOR ALL TYPES OF GAS HY434/534 TYPE of MACHINE -1.0±0.8 Gas valve offset values TYPE OF GAS G20 HY434/534 TYPE of MACHINE CATEGORY According to the country of destination - see previous table [mbar] 20 [min 17 - max 23] [for Hungary 25 mbar]... -
Page 44: First Start-Up
AQUAPUMP HYBRID HYBRID HEATER 6.3. First start-up Sometimes, when turned on for the first time, the burner cannot ignite because there is air in the gas pipe. This will lock out The boiler is supplied already set up and tested for the gas the boiler. -
Page 45: Conversion To Lpg
AQUAPUMP HYBRID HYBRID HEATER 6.5. Conversion to LPG When the burner is lit and working at maximum capacity, verify Conversion is strictly prohibited in some countries, such that: as Belgium, which do not allow the double gas category. the valve intake pressure corresponds to the value required for the type of gas that you are using;... -
Page 46: Replacing The Modulation Pcb
AQUAPUMP HYBRID HYBRID HEATER 6.7. Replacing the modulation PCB 6.8. Programming with LCD Display When replacing the PCB, it is required to carry out a few The parameters can be displayed and changed only if they checks and set a few parameters through the Smart EASY/ have been enabled by entering the password from Abi menu. - Page 47 AQUAPUMP HYBRID HYBRID HEATER 6.9. Exchanger maintenance Parameter Menu The Par submenu allows the access to "b" and "d" parameters: from b1 to b15 Precautions for use burner parameters from d0 to d9 boiler operation configuration. The boiler heat exchanger must be used in the following For the meaning and the default values, please refer to the conditions: parameter table.
- Page 48 AQUAPUMP HYBRID HYBRID HEATER 6.10. Boiler PCB parameters Please find below all parameter values of boiler CPU-SMART PCB. Parameters of CPU-SMART PCB version 7.01.xx PARAMETER HY434/534 DESCRIPTION Flame modulation: 2=NTC1; 5=0÷10Vdc; 7=Modbus (SmartControl and PID) Type of equipment: 0=heater; 2=boiler; 5=PCH Remote lockout signal output (Q1): 0=disabled;...
- Page 49 AQUAPUMP HYBRID HYBRID HEATER Parameters of CPU-SMART PCB version 7.01.xx PARAMETER HY434/534 DESCRIPTION PWM2 minimum value: 0÷100 PWM2 maximum value: 0÷100 2=circulator modulation proportional to FAN (do not change) 0=PWM (Y1) or 0/10V (Y2) output according to "direct" logic; 1=PWM (Y1) or 0/10V (Y2) output according to "reverse" logic Y2 output voltage in conditioning mode °C Reading of NTC1 to which the minimum value of Y2 output corresponds...
- Page 50 AQUAPUMP HYBRID HYBRID HEATER 6.11. Analysis of Lockouts - BOILER FAULT The CPU-SMART manages two types of lockouts: - preventive, it warns the customer that the boiler requires maintenance - Operational, it stops the boiler for safety or warranty reasons. Some operational faults require manual resets;...
- Page 51 AQUAPUMP HYBRID HYBRID HEATER FAULT DESCRIPTION CAUSE RESET Over-temperature • The minimum heat output of the boiler is over- The temperature of the water delivery sized compared to the heat output required by Auto-reset probe NTC1>TH1 the environment. if NTC1< TH1-15 •...
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Page 52: Control Interface
AQUAPUMP HYBRID HYBRID HEATER SERVICING INSTRUCTIONS - HEAT PUMP 7.1. Start-up Before start-up: • Check the availability of diagrams and manuals of the machine installed. • Check the availability of wiring and hydraulic diagrams of the system to which the machine is connected. •... -
Page 53: Menu Structure
AQUAPUMP HYBRID HYBRID HEATER 7.3. Menu structure 7.6. Signalling LEDs Level 0 (U) = always visible Level 1 (M) = visible if maintenance operator password (H80) • ON if the compressor is on or manufacturer password has been entered Compres- •... - Page 54 AQUAPUMP HYBRID HYBRID HEATER 7.7. Heat pump PCB parameters Please find below the main parameter values of heat pump PCB. Heat Pump PCB Parameters PARAMETER HY434 HY534 DESCRIPTION RANGE Lev. A16* Low pressure set in cooling mode 4.0÷80.0 b01* °C Band in cooling mode 0÷10.0 b02*...
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Page 55: Switching Off For Long Periods
AQUAPUMP HYBRID HYBRID HEATER 7.10. Environmental protection The alarm is automatically reset for the first 2 times and is disabled after 5 seconds. If the alarm occurs more than 3 times Laws governing the use of substances detrimental to the ozone per hour, the alarm must be manually reset. -
Page 56: Operation
AQUAPUMP HYBRID HYBRID HEATER 7.12. Maintenance and periodic controls WARNING: All operations described in this chapter MUST ALWAYS BE CARRIED OUT BY QUALIFIED PERSONNEL. Before carrying out any operation on the unit or accessing internal parts, make sure that power supply is disconnected. The heads and the delivery pipe of the compressor are usually at quite high temperature. - Page 57 AQUAPUMP HYBRID HYBRID HEATER CALCULATION OF EFFICIENCY AND ENERGY CLASS FOR AQUAPUMP HYBRID The assessment of seasonal efficiency for AQUAPUMP HYBRID, according to EU Regulation no. 811/2013, is intended as packaging of one boiler + one heat pump + one temperature control device. The following considerations refer to fig.
- Page 58 AQUAPUMP HYBRID HYBRID HEATER AQUAPUMP HY534 MODEL figure 1 Seasonal space heating energy efficiency of the boiler 92.6 % 1.0 % Temperature check Additional boiler ± - 'I' ) x 0.1 Solar contribution ( 'III' x + 'IV' x ) x 0.9 x ( / 100) x Additional heat pump 40.6 %...
- Page 59 AQUAPUMP HYBRID HYBRID HEATER Facsimile of AQUAPUMP HYBRID energy labels Indexes in Figure 1 Annex IV or EU Regulation no. 811/2013: • "I" = the value of the seasonal space heating energy efficiency of the preferential heater, expressed in % •...
- Page 60 AQUAPUMP HYBRID HYBRID HEATER code HC0100.00GB ed.A-1509...
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