Williams MAGNUM FORSAIRE 6008832 Owner's Manual

Counterflow top vent gas wall heater

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Owner's manual (36 pages)

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OWNER'S MANUAL

INSTALLATION INSTRUCTIONS

MAGNUM FORSAIRE

TOP VENT GAS WALL HEATER

MODEL NUMBERS:

6008832 (natural gas) / 6008831 (propane gas)

SAVE THIS MANUAL FOR FUTURE REFERENCE.

READ THIS OWNER'S MANUAL CAREFULLY BEFORE YOU

INSTALL YOUR NEW WILLIAMS WALL FURNACE.

DISCONTINUED MODEL NUMBERS:

6018832 6038832 6058832 6018831 6038831 6058831

WARNING: This product can expose you to

chemicals including epichlorohydrin which is known to

the State of California to cause cancer and birth defects

and/or other reproductive harm. For information go to

www.p65warnings.ca.gov

WARNING: Improper installation, adjustment,

alteration, service or maintenance can cause injury or

property damage. Refer to this manual. For assistance or

for additional information consult a qualiﬁed installer or,

service agency.

250 West Laurel Street, Colton CA 92324 • WWW.WFC-FC.COM • 1-888-444-1212

VISITEZ NOTRE SITE WEB POUR LA VERSION FRANÇAISE DE CE MANUEL

VISITE NUESTRA PÁGINA WEB PARA LA VERSIÓN EN ESPAÑOL DE ESTE MANUAL

https://www.williamscomfortprod.com/products/furnaces/

COUNTERFLOW

™

60,000 BTU/hr.

WARNING: If the information in these instructions

is not followed exactly, a ﬁre or explosion may result

causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other ﬂammable vapors

and liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS:

• Open all windows.

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use

any phone or cell phone in your building.

• Extinguish any open ﬂame.

• Immediately call your gas supplier from a neighbor's

phone. Follow the gas supplier's instructions.

• If you cannot reach the gas supplier, call the ﬁre

department.

– Installation and service must be performed by a

qualiﬁed installer, service agency or the gas supplier.

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Page 1 MODEL NUMBERS: 6008832 (natural gas) / 6008831 (propane gas) SAVE THIS MANUAL FOR FUTURE REFERENCE. READ THIS OWNER’S MANUAL CAREFULLY BEFORE YOU INSTALL YOUR NEW WILLIAMS WALL FURNACE. DISCONTINUED MODEL NUMBERS: 6018832 6038832 6058832 6018831 6038831 6058831 60,000 BTU/hr. WARNING: This product can expose you to...
Page 2: Your Williams Warranty
WARRANTY The manufacturer, Williams Furnace Co., warrants this wall furnace Some states do not allow limitation on how long an implied or heater to the original purchaser under the following conditions: warranty lasts, and some states do not allow the exclusion or...
Page 3: Table Of Contents
CONTENTS Quick Reference YOUR WILLIAMS WARRANTY Here’s how to: INSTALLATION RECORD INSTALLING YOUR FURNACE TABLE OF CONTENTS Recessed Mount, Surface Mount, and Vent Installation are SAFETY RULES explained starting on page 7. INTRODUCTION OPERATING YOUR FURNACE BASIC TOOLS NEEDED Igniting your furnace for the ﬁrst time.
Page 4: Safety Rules
SAFETY RULES type of installation exactly. Use only the type and size WARNING: Read these rules and the instructions of vent pipe and ﬁttings speciﬁed. carefully. Failure to follow these rules and instructions BE SURE to provide for adequate combustion and could cause a malfunction of the furnace.
Page 5: Introduction
The combustion gases are discharged through the roof within a listed vent pipe. Vent piping and exhaust are not part of the Williams furnace package and must be purchased separately. The furnace heat exchanger is built of heavy gauge steel...
Page 6: Basic Tools Needed
INTRODUCTION Basic Tools Needed Optional Accessories Hand drill or properly grounded electric drill SIDE OUTLET REGISTER 6701 Page 21  Let’s you route some heated air to a second room. Mounts Expansion bit 1/2" to 1-5/8" or 1/2" and 1-1/2" blade bits ...
Page 7: Installing Your Wall Furnace
INSTALLING YOUR FURNACE Locating Wall Furnace & FIGURE 1 Thermostat Consider the following points before attempting to install FAN BLADE the furnace: TOP FRONT PANEL CAUTION: Do not make cut-outs in the wall or ceiling FAN SHIELD before checking in the attic for ceiling joist locations THUMB SCREW SCREWS and proposed venting.
Page 8: Combustion & Ventilation Air
INSTALLING YOUR FURNACE FIGURE 3 MINIMUM CLEARANCES FIGURE 2 MIIMUM CLEARANCES CEILING CLEARANCE 4" MIN. 1" MIN. WHEN OPTIONAL 4" MIN. WHEN ONE-WAY FRONT STANDARD DEFLECTING GRILLE GRILLE IS USED IS USED KIT 6704 1" KIT 6801 OPTIONAL TWO-WAY REAR GRILLE 1"...
Page 9 High humidity, especially during cold weather, may be EXAMPLE 1 damaging to buildings because condensation forms on FURNACE LOCATED IN UNCONFINED SPACE. windows and insde walls. An unconﬁned space must have a volume of a minimum The combination of a tight energy efﬁcient home with 50 cubic feet per 1000 BTU/hr.
Page 10 INSTALLING YOUR FURNACE FIGURE 4 – DRAFT HOOD SPILLAGE EXAMPLE 2 FURNACE LOCATED IN CONFINED SPACE VENT PIPE VENT PIPE If furnace is installed in a conﬁned space, it must be provided DRAFT HOOD with free air for proper combustion and ventilation of ﬂue OPENING (match or gases by one of the following methods.
Page 11: Installation
FIGURE 9 If opening connects directly to, or within vertical ducts, the free area of each opening must be at least 1 square inch per Free Area in Square Inches. 4,000 BTU/hr. combined input of appliances in area. Each opening is based on one square inch per 4,000 BTU/hr If horizontal ducts are used, the free area of each opening Required number of holes must be at least 1 square inch per 2,000 BTU/hr.
Page 12 INSTALLING YOUR FURNACE FIGURE 11 WARNING: Remove 4" x 14" ﬁberglass gasket from bottom of header plate and discard. This gasket is not used when the furnace is recessed in the wall. FIGURE 10 CLOSE OFF STUD SPACE (If Required) If studs are not on 16 inch centers, cut the hole for the furnace next to an existing stud and frame in the other side using a 2 x 4 and spacer blocks as required.
Page 13: Surface Mount Installation
FIGURE 13 - KNOCKOUT DIMENSIONS At selected location, drill a 1 inch hole for 115V power supply and a ½ inch hole for the thermostat cable. Run wiring through the holes to the furnace leaving enough excess wire to make electrical connections after mounting furnace.
Page 14: General Vent Installation
INSTALLING YOUR FURNACE General Vent Installation Fasten the hold-down plate or starter plate to the top of the header plate using holes “B” in the header plate. The vent installation must comply with all local codes and ordinances. If in doubt, consult your local codes or inspector. ALL MODELS The furnace vent must be directed to the outdoors so that harmful combustion gases will not collect inside the building.
Page 15: Mounting Your Furnace
FIGURE 18 FIGURE 17 - CEILING PLATE SPACERS (Type B) vent pipe, roof ﬂashing, storm collar, and vent top as shown. The vent cap must be at least 2 feet higher than any point that is within 10 feet horizontally of the vent cap. There must be at least 1 inch clearance between the vent pipe and any combustible material.
Page 16 INSTALLING YOUR FURNACE DISCONNECT WIRING FIGURE 19 - FURNACE MOUNTING MODELS: 6008831 / 6008832 Disconnect two (2) slip-on connectors (24 volt wires) from the gas valve. Disconnect two (2) slip-on connectors from junction block midway on the thermocouple. REMOVE BURNER AND CONTROLS Locate the burner and screws that secure it.
Page 17: Gas Supply And Piping
Gas Supply and Piping FIGURE 20 - LEFT SIDE GAS INLET Gas control valve, within the furnace, is shipped with a seal over the gas inlet tapping. Do not remove seal until ready to connect piping. WARNING: Danger of property damage, bodily injury or death.
Page 18: Electrical Wiring
INSTALLING YOUR FURNACE FIGURE 22 - GAS PIPE SIZES All piping must comply with local codes and ordinances or with the National Fuel Gas Code (ANSI Z223.1), whichever PIPE CAPACITY - BTU/hr. WITH FITTINGS applies. In Canada: Follow CAN 1-B149 Installation Code. NATURAL GAS PIPE CAPACITY BTU/hr.
Page 19: Thermostat Installation
Thermostat Installation (Sold Separately) WARNING: Do not insert the three-prong Use Williams thermostat P322016 or any (grounding) service cord inside the burner control millivolt thermostat. assembly area more than 10 inches (245mm). This If an old thermostat is being replaced and is in a...
Page 20: Optional Accessory Installation
INSTALLING YOUR FURNACE Optional Accessory Installation FIGURE 25 - CUT WALL OPENING SIDE OUTLET MODEL 6701 REAR OUTLET MODEL 6801 SHORT REAR OUTLET MODEL 6802 CAUTION: Use only Boots and Grilles provided by the manufacturer. CLEARANCES IMPORTANT - Carefully follow all measurements and clear- ances given to ensure proper installation.
Page 21 MOUNTING - Refer to Figure 29. SIDE AND REAR OUTLETS Place Outlet Grille into position, drill through the wall material and Plasterground with a #33 drill bit, using BEFORE placing the furnace into position, place Out Boot the holes in grille as a template and secure with screws against the furnace casing with inside of ﬂanges exactly provided.
Page 22: Installations In The State Of Massachusetts
INSTALLING YOUR FURNACE FIGURE 31 - SIDE OUTLET Place strips tight against furnace with other edge against wall surface and fasten to wall with escutcheon pins provid- ed. Cut off trim strips to ﬁt each furnace as required. NOTE Quarter-round wood molding may be used for trim if desired, which may be painted to match the wall.
Page 23: Start Up Procedure
START UP PROCEDURE Start the furnace using the procedures in section CHECK THE MANIFOLD GAS PRESSURE OPERATING YOUR FURNACE. A tapped opening is provided in the gas valve to facilitate measuring the manifold gas pressure. A “U Tube” manometer having a scale range from 0 to 12-inches of WARNING: Danger of bodily injury or death.
Page 24: Safety Controls
NOTE: FOR ADDITIONAL INFORMATION REFER TO THE TWO-SPEED FAN OPERATION INSTALLATION AND OPERATION INSTRUCTION MANUAL For models equipped with WILLIAMS gas valve P323209 or SUPPLIED WITH THIS APPLIANCE OR CONTACT THE P322042: Blower will ﬁrst operate at low speed then shift MANUFACTURER IDENTIFYING THE PRODUCT BY ITS to high speed as the furnace heats up.
Page 25: Operating Your Furnace
OPERATING YOUR FURNACE To turn OFF gas to appliance Lighting Instructions Set the thermostat to lowest setting. Turn off all electric power to the appliance if service is STOP! Read the safety information above. to be performed (if applicable). Set the thermostat to lowest setting. Remove the control access panel.
Page 26: Caring For Your Furnace
CARING FOR YOUR FURNACE How To Care For Your Furnace ADJUST PILOT BURNER (Page 27 Figure 38) Remove screw cover over pilot adjusting screw. Insert small screwdriver, adjust ﬂame as needed. WARNING: Danger of bodily injury or death. Turn Turn screw counterclockwise to increase ﬂame, off electric power supply at the disconnect switch, fuse clockwise to decrease.
Page 27 BURNER CLEANING FIGURE 38 - PILOT FLAME AND SPARK GAP Check burner. If cleaning is required, contact a qualiﬁed service technician to clean and service burner. WARNING: Danger of bodily injury or death. Make sure electric power and gas supply are off before removing panels or doors, etc.
Page 28: Forsaire Hardwire Accessory 9940
Be sure this accessory is of the type and design required for use with your furnace. SUMMARY: This accessory converts Williams’ Forsaire Counterﬂow furnaces using the electric service cord The 40077 model series with a single speed motor is shown in the wiring diagram below.
Page 29: Wiring Diagrams
WIRING DIAGRAMS MODELS - 6008831 / 6008832 MAGNUM FORSAIRE COUNTERFLOW TOP VENT GAS WALL HEATER...
Page 30: Part Numbers For The 6000 Model
FURNACE ASSEMBLY REPLACEMENT PARTS 600 MODELS MODEL NUMBERS 6008832 6008831 REF. REPLACEMENT PART DESCRIPTION 6008832 6008831 Outer Casing (Less Front Panel) 7D18 7D18 Inner Liner 7B138 7B138 Lower Front Angle 7A117 7A117 Burner Shield 7B149 7B149 Second Chamber 7C86 7C86 Gasket, Chamber Union P321919 P321919...
Page 31 REF. REPLACEMENT PART DESCRIPTION 6008832 6008831 Gasket, Drafthood Rear P322004 P322004 Heat Deﬂector 7C99 7C99 Transformer P024200 P024200 Cover, Junction Box 7B155 7B155 Header 7B57 7B57 Flue Collar Gasket 7A22 7A22 KIT Diffusing Grille Kit Two-Way 6703 6703 KIT Diffusing Grille Kit One-Way 6704 6704 KIT Side Outlet Kit Two-Way...
Page 32 EXPLODED VIEW & REPLACEMENT PARTS FURNACE ASSEMBLY REPLACEMENT PARTS 600 MODELS MAGNUM FORSAIRE COUNTERFLOW TOP VENT GAS WALL HEATER...
Page 33: Control Assembly Replacement Parts 600 Model
CONTROL ASSEMBLY REPLACEMENT PARTS 600 MODELS MODEL NUMBERS REF. REPLACEMENT PART DESCRIPTION 6008832 6008831 Manifold P323656 P323656 Manifold Adaptor P321888 P321888 Oriﬁce Fitting, Specify Gas Type & Input (2) P090539 P332621 Gas Control Valve P323209 P322042 Thermocouple P233100 P233100 Pilot P323074 P323073 Asy, Burner Mounting Bracket...
Page 34: Troubleshooting Your Furnace
TROUBLESHOOTING YOUR FURNACE For qualiﬁed service technicians. FOR MODELS: 6008832 / 6008831 SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION 1. Pilot will not stay lit after A. Thermocouple producing A. Check pilot ﬂame – it must impinge on thermocouple. Pilot ﬂame may following lighting insufﬁcient millivolts.
Page 35 SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION A. Furnace operating over-rate. A. Check for high gas pressure at gas valve - correct if necessary. See 5. Burner comes "ON", correct pressure above. blower comes "ON", but burner cycles "OFF" and B. Check line voltage to motor, if below 115 volts motor will run too slow. B.
Page 36: Hints And Information
PART NUMBER PART DESCRIPTION All parts listed herein may be ordered from your equipment supplier. The Model Number of your Williams wall furnace will be found on the nameplate near gas valve, inside control compartment. www.williamscomfortprod.com | 888-444-1212 | 250 West Laurel Street, Colton CA 92324 USA Subject to change without notice | ©...

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Magnum forsaire 6008831

Williams MAGNUM FORSAIRE 6008832 Owner's Manual

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