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Summary of Contents for Dixie Chopper XCALIBER 2011
- Page 1 NEED TO FINISH PAGE 7 Serial Numbers XXXXXX and Higher Model # Engine Model # Serial # Engine Serial # Date Purchased Engine Spec. # 2011 XCALIBER ALTERNATIVE POWER MODELS 700174 February, 2011...
- Page 2 Let us know how you are getting along with your new CHOPPER! www.dixiechopper.com Dixie Chopper reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products previously manufactured.
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Page 3: Table Of Contents
CONTENTS QUICK REFERENCE PARTS DECALS DECAL PLACEMENT FRAME SPRINGER FRONT FORK ASSEMBLY WHEELS & TIRES DECK LIFT SYSTEM ELECTRIC DECK LIFT OCDC DECKS DAMPER INSTALLATION TRANSMISSION FRAME HUBS AND BELTS XCLP TRANSMISSION & DRIVE WHEEL MOTOR HYDRAULIC HOSE DIAGRAM FUEL SYSTEM THROTTLE BRAKE &... -
Page 4: Quick Reference Parts
QUICK REFERENCE PARTS MODEL XCLP3066 XCLP3074 ECO-EAGLE 66 Engine Generac 30Hp Generac 30Hp Deck 66” 74” Rear Tires 97200 97200 Rear Rims 400254 400254 Rear Tire & Rim (Right/Left) 400256/400255 400256/400255 Front Tire/Rim (15 X 6.00 X6) 400232 400232 Belts Engine-Transmission 2010B42W 2010B44W... -
Page 5: Decals
DECALS CAUTION CAUTION Shut off engine before refueling. Shut off engine before refueling. Never fill fuel tank indoors or when engine is hot. Never fill fuel tank indoors or when engine is hot. Wipe up all spilled fuel before starting engine. Wipe up all spilled fuel before starting engine. - Page 6 DECALS...
- Page 7 DECALS DANGER...
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Page 8: Decal Placement
ECO-EAGLE DECAL PLACEMENT... - Page 9 XCLP DECAL PLACEMENT...
- Page 10 Decal - Warning Alignment LP 800056 Decal - Danger Pulley Fan 800220 Decal - Safety CNG 800214 Decal - CNG Dixie Chopper 800088 Decal - LP & Snow Plow Decal 800126 Decal - Shutoff Fuel LP 800221 Decal - Burn Cleaner & Greener...
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Page 11: Frame
FRAME PART# DESCRIPTION PART# DESCRIPTION N-108 3/8”-16 Whiz Flange Nut 20228 Strap - Tarp 100183 Frame 74” 100192 Frame 66” N-103-W 5/16”-18 Whiz Flange Nut B-140 Bolt - 3/8-16 X 3 HHCS Bolt 100189 Crossmember (74”) 100194 Crossmember (66”) N-108 Nut - 3/8”-16 Whiz 600129 Pull Stop Weldment... -
Page 12: Springer Front Fork Assembly
SPRINGER FRONT FORK ASSEMBLY PART# DESCRIPTION N-147 5/8”-11 Nylon Jam Nut PART# DESCRIPTION 400275 Bearing 100226 Assembly - Big Front Fork (XCD) B-308 5/8”-11x1-3/4” Bolt 100210 Assembly - Front Fork (XCLP) 400277 Spacer 100211 Weldment - Fork Front Springer Big 100203 Weldment - Arm Spring LH B-309... -
Page 13: Wheels & Tires
WHEELS & TIRES PART# DESCRIPTION 10220 Dust Cap N-183 1”-14 Jam Nyloc 10207 Top Bearing PART# DESCRIPTION 10206 Outer Bearing Race 400255 Left Tire Assembly (LH Rear 25x12x9) 97171 Bottom Bearing 97200 Tire - Turf Boss III 25x12x9 10208 Seal 400254 Rim - 12x8.5 10127-S... -
Page 14: Deck Lift System
66”, 74” DECK LIFT SYSTEM PART# DESCRIPTION PART# DESCRIPTION 68108 3/4”ID X 2-7/8” Long Spacer 990710002 #50-27P Return Spring Chain (74) 65047 3/4” Long Bushing 68219 Chain - #50 PEDAL LIFT (66) S-114 1/2”-13 X 3-1/2” Stud W-154 3/4” Flat Washer N-157 1/2”-13 Whiz Flange Nut B-240... -
Page 15: Electric Deck Lift 66
ELECTRIC DECK LIFT 66” 5.00” 4.75” 4.50” 4.25” 4.00” 3.75” 3.50” 3.25” 3.00” 2.75” 2.50” 2.25” 2.00” 1.75” 1.50” 27 28 800118 REF# PART# DESCRIPTION 300555 Arm - Actuator Deck Lift 66” B-108 Bolt-3/8”-16 x 1” HHCS REF# PART# DESCRIPTION W-104 Washer-3/8”... - Page 16 ELECTRIC DECK LIFT XCLP74” 5.00” 4.75” 4.50” 4.25” 4.00” 3.75” 3.50” 3.25” 3.00” 2.75” 2.50” 2.25” 2.00” 1.75” 1.50” 800118 REF# PART# DESCRIPTION REF# PART# DESCRIPTION 300250B Pin-Clevis 1/2” w/Lanyard and Clip P-103 Clevis Pin B-258 M5 - .8X16mm HHCS Bolt P-117 Cotter Pin W-175...
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Page 17: Ocdc
66” OCDC PART# DESCRIPTION 300438 Assembly-66” OCDC PART# DESCRIPTION B-179 3/8”-16X2-1/2” Bolt W-104 3/8” Flat Washer 300400 Riser Weldment 20252 Spring B-135 3/8”-16 X 1” Carriage Bolt W-125 3/8” X 7/8” Nylon Washer 300398 Handle 300439 OCDC Screen F/66” 68142 1”... - Page 18 74” OCDC 17 7 PART# DESCRIPTION PART# DESCRIPTION 300394 Assembly-74” OCDC B-179 3/8”-16X2-1/2” Bolt 300399 Handle Strap Bracket W-104 3/8” Flat Washer B-135 3/8”-16 X 1” Carriage Bolt W-125 3/8” X 7/8” Nylon Washer 20252 Spring 300397 OCDC Screen F/74” 300398 Handle N-150...
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Page 19: Decks
66” DECK ASSEMBLY PART# DESCRIPTION PART# DESCRIPTION 300428 Assembly - Deck 66” Complete (XCLP Only) W-104 3/8” Flat Washer 300436 Left Pulley Guard Cover N-107 3/8”-16 Nyloc Nut 300434 Left Pulley Guard Mount 300184 Idler Tension Rod 300435 Right Pulley Guard Cover 97390 Spring 300433... - Page 20 74” DECK 15 15 PART# DESCRIPTION 300368 Assembly - Deck 74” Complete PART# DESCRIPTION (XCLP Only) 300371 Center Bolt-on Baffl e 300377 Left Pulley Guard Cover 300372 Right Bolt-on Baffl e 300375 Left Pulley Guard Mount 300389 Roller Pin Weldment 300376 Right Pulley Guard Cover 300369...
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Page 21: Damper Installation
DAMPER & SEAT BELT INSTALLATION PART# DESCRIPTION 200116 Ball Stud N-103-W 5/16”-18 Whiz Flange Nut 200114 Filled Damper AVM P7062 W-113 5/16” Flat Washer B-199 Bolt - 7/16-20X2 HHCS PT Gr.8 Zinc N-135 Nut - 7/16 - 20 Nyloc 900388 Belt - Seat Retractable Classic/Xcaliber... -
Page 22: Transmission Frame
TRANSMISSION FRAME ASSEMBLY PART# DESCRIPTION N-117 3/8”-16 Large Flange Lock Nut PART# DESCRIPTION 300401 V-Idler Pulley 100179 Low Ride Transmission Frame W-124 3/8” Machine Washer .120” B-150 5/16” X 2-1/2” Eye Bolt W-123 3/8” Machine Washer .060” N-103-W 5/16”-18 Whiz Flange Nut W-176 3/8”... - Page 23 TRANSMISSION FRAME ASSEMBLY PART# DESCRIPTION N-143 Nut - 1/2 - 13 Nyloc PART# DESCRIPTION N-198 Nut - 1/2”-13 Two Way Lock Zinc B-129 5/16”-18x2-1/4” Bolt W-191 1 3/8” OD. x .505 ID. Bellville Washer W-113 5/16” Flat Washer C-105 10-24 U-Clip N-103 5/16”-18 HHCS Nut 67256...
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Page 24: Hubs And Belts
HUBS AND BELTS PART# DESCRIPTION 15 15A 15B 15A 15B W-100 5/8” Belleville Washer B-121 2.5” Blade Bolt (use w/o blade spacer) B-121-L 3” Blade Bolt (use with blade spacer) PART# DESCRIPTION B-121-LL 3.25” Blade Bolt (use with Whiz-Mow) N-167 1”... -
Page 25: Xclp Transmission & Drive
TRANSMISSION & DRIVE PART# DESCRIPTION PART# DESCRIPTION 200313 Pump - Hydro-Gear 21cc LH XCAL 200312 Pump - Hydro-Gear 21cc RH XCAL 200311 Fitting - 1/2” ORB - 1/2” Bead 45 N-157 Nut - 1/2”-13 Whiz 72021 Fitting - 90 1/2 x 3/8 Big Pump W-169 5/16”... -
Page 26: Wheel Motor
18 Cu. In WHEEL MOTOR PART# DESCRIPTION 500018003 Rear Housing Bearing PART# DESCRIPTION 300018107 Rear Thrust Bearing 200018 18 Cu. In. Wheel Motor w/Brake System 300012016 Mid Mount Plate 300333850 Seal Kit - Contains Items 1-9 300014027 18 Drive Link In-Kit Dust Seal 300332018... - Page 27 24 Cu. In. WHEEL MOTOR W/ BRAKE...
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Page 28: Hydraulic Hose Diagram
66” HYDRAULIC HOSE DIAGRAM PART# DESCRIPTION PART# DESCRIPTION 67013 3/8” Clamps 65004 High Pressure Port Fitting 200008 Hydraulic Tank and Cap 60103-L Oil Cooler 40117-R Oil Cap 68231 #4 Micro Hose Clamp 200223 Straight 3/8” NPT x 1/2” Pushlock 72021 Fitting - 90 1/2 x 3/8 Big Pump 200311 Fitting - 1/2”... - Page 29 74” HYDRAULIC HOSE DIAGRAM PART# DESCRIPTION PART# DESCRIPTION 67013 3/8” Clamps 65004 High Pressure Port Fitting 200008 Hydraulic Tank and Cap 60103-L Oil Cooler 40117-C Oil Cap 68231 #4 Micro Hose Clamp 200223 Straight 3/8” NPT x 1/2” Pushlock 72021 Fitting - 90 1/2 x 3/8 Big Pump 200311 Fitting - 1/2”...
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Page 30: Fuel System
XCLP FUEL LINE ROUTING DIAGRAM PART# DESCRIPTION 600096 Assembly - Hose Propane 600108 Fitting - Straight 600116 Assembly - Hose (34-3/4” Long) 600110 Tee - 5/8”-18 Thread 600115 Assembly - Hose (29” Long) 600107 Fitting - Female 90˚ 600114 Assembly - Hose (16-1/2” Long) 400190 Tank - Propane Aluminum 33# 600117... - Page 31 XC-ECO EAGLE FUEL LINE ROUTING DIAGRAM PART# DESCRIPTION PART# DESCRIPTION 600181 Tank - 13.9x035 w/HDWR NGV2 600329 Hose - HP CNG 13.50” Strght-90 600336 Fitting - 1/4”ORB x 1/4”MJIC 90 SS 600107 Fitting - Elbow 1/4”MPT-3/8” 90 JIC 600369 Fitting - 1/4 JIC M x 1/4 Pipe F SS CNG 60116 Fitting - 3/8 Swivel - 3/8 Barb 600371...
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Page 32: Throttle
THROTTLE ASSEMBLY PART# DESCRIPTION PART# DESCRIPTION 600156 Complete Throttle Assembly (2,5 - 11,15,16) 97011 Lower Throttle Mounting Bracket 67258 Handle Grip (Black) B-108 3/8”-16 x1” Bolt 600062 Handle - Throttle F/all Models B-313 5/16”-18 x 7/8” Bolt N-134 5/16” Flange Lock Nut W-113 5/16”... -
Page 33: Brake & Deck Engaging
BRAKE ASSEMBLY PART# DESCRIPTION PART# DESCRIPTION B-156 5/16”-18 X 2” Cr. 5 Bolt 400349 Brake Handle Assembly (Inc. #2-13, 15-18) Hairpin Cotter Bolt P-129 5/16” X 1-1/2” Clevis Pin N-134 5/16”-18 Large Flange Nut P-112 5/16” X 3/4” Clevis Pin W-106 3/8”... -
Page 34: Body
XCLP BODY... - Page 35 XCLP BODY PART# DESCRIPTION PART# DESCRIPTION 400193 LH Fender Assembly W-104 3/8” Flat Washer 400192 RH Fender Assembly 500053 Accessory Plug B-103 1/4”-20x1/2” Stainless Bolt W-125 3/8” Nylon Washer W-153 1/4” Stainless Flat Washer N-107 3/8”-16 Nyloc Nut N-101 1/4”-20 Stainless Whiz Flange Nut 500037 Hourmeter B-209...
- Page 36 CNG BODY...
- Page 37 CNG BODY PART# DESCRIPTION PART# DESCRIPTION 400401 Wrapper - Fender LH CNG C-123 Clip - Christmas Tree 3/4 OAL 400402 Wrapper - Fender RH CNG N-102 1/4”-20 Whiz Flange Nut B-103 1/4”-20x1/2” Stainless Bolt 500017 Ignition Switch W-153 1/4” Stainless Flat Washer 500018 N-101 1/4”-20 Stainless Whiz Flange Nut...
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Page 38: Rollbars
ROLLBARS REF# PART# DESCRIPTION 900393 Assembly - Bar Roll Classic/Xcaliber Gas/LP/CNG 2010 900410 Pin Assy - Full Vision Rollbar 900414 Kit - Hardware FV Rollbar CL/XC G,P,CNG 902148 Channel - for .188 thick tube FV ROPS... -
Page 39: Engine
ENGINE - 30Hp GENERAC 9 10 11 PART# DESCRIPTION PART# DESCRIPTION 600137 Engine - Guardian 30 Hp LP (0053941) 045761A Stud - M8 - 1.25 X 10MM W-178 1-1/4” X 1-1/2” X 1/8” Thick Washer 052858 Nut - Lock Flange M8 - 1.25 200104 Pulley - 5 X 6 X 1-1/4”... -
Page 40: Electrical Diagram
XCLP GENERAC ELECTRICAL DIAGRAM 500040 RAISE/LOWER SWITCH NEED CNG WIRING HARNESS (Connect to Trans. FUSE Frame) CONNECT GROUND GREEN ACTUATOR WHITE CONNECT STARTER PART# DESCRIPTION 97322 Battery Cable Ground 80” 500062 Clutch Wiring Pigtail 500088 Module - Weather Proof Delay 500010 Boot - Red Batter Boot f/2 Ga. -
Page 41: Xclp General Safety
XCLP66 / XCLP74 GENERAL SAFETY [IN REFERENCE TO: OPERATIONAL MANUAL #700145,NOVEMBER 2008] HANDLE LP WITH CARE— A SAFE BUT HIGHLY FLAMMABLE FUEL. --ALWAYS CLOSE VALVES ON CYLINDERS WHEN NOT IN USE. --USE ONLY D.O.T. APPROVED 35 LB. CYLINDERS THAT MEET ASME & ITA STANDARDS. --USE ONLY LP FUEL. -
Page 42: Notes
NOTES... - Page 43 REVISION HISTORY 2/11/11-LENGTH OF 600333 CHANGED FROM 61” TO 52” AND ADDED 900411 SLEEVE - HOSE LINE WEAR PROTECTOR 2/11/11-ADDED TWO DECALS TO EGO-EAGLE-800292,800293 PER ECO 10171 2/11/11-REPLACED 990710002 WITH 68219 ON 66LP PER ECO 10157 3/15/11-REPLACED DECAL 30590 WITH 800295 PER ECO 10170 3/24/11-ADD TANK SUPPORT BRKT/HARDWARE AND NEW GAUGE PANEL PER ECO 10188 3/28/11-REPLACED PUMPS 200085 &...
- Page 44 Coatesville, IN. 46121 Phone 1-765-CHOPPER www.dixiechopper.com Dixie Chopper, Magic Circle, and the Magic Circle Atom Logo are all trademarks of Magic Circle Corporation and may not be reproduced without permission. Printed In USA Specifi cations and instructions subject to change without notice.
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