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Dixie Chopper XWD2600-60 Operations & Parts Manual
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Dixie Chopper XWD2600-60 Operations & Parts Manual

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23(5$7,213$576 0$18$/
XWD2600-60 Diesel Model

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Summary of Contents for Dixie Chopper XWD2600-60

  • Page 1 23(5$7,213$576 0$18$/ XWD2600-60 Diesel Model...

  • Page 2: Warranty

    This warranty will provide the cost of repair or replacement (at the discretion of Dixie Chopper) of the defective part, including labor. This warranty applies in like form to the original retail purchaser of a Dixie Chopper complete unit used commercially, or for income producing purposes.
  • Page 3 Labor required to repair or replace components of the hydrostatic drive system will be covered by Dixie Chopper for the 1st year, and at the unit owners expense during the 2nd year from the original purchase date.
  • Page 4 Dixie Chopper equipment, other than as set forth in this warranty. Any affirmation of fact or promise made by Dixie Chopper or any of its representatives to the buyer which relates to the goods that are the subject of this warranty shall not be regarded as part of the basis of the bargain and shall not be deemed to create any express warranty that such goods shall conform to the affirmation or promise.

  • Page 5: Owner Registration

    OWNER REGISTRATION Service and warranty assurance are as important described on page _. This statement describes to Dixie Chopper as they are to you, the owner. what items are covered by the Dixie Chopper Magic Circle Corp. requires factory registration to...

  • Page 6: General Safety Suggestions

    GENERAL SAFETY SUGGESTIONS Recommended by Outdoor Power Equipment Institute SAFE OPERATION PRACTICE - RIDING VEHICLES 1. Know the controls and how to stop quicquickly - READ C. Open doors if engine is run in garage - exhaust THIS OWNERS MANUAL and instructions furnished fumes are dangerous.

  • Page 7: Maintenance And Service

    MAINTENANCE & SERVICE DECK PITCH ADJUSTMENT 6. Oil should be flowing from the filter to the The mower deck is set to mow level at 3 1/2" pump when you are cranking the engine. DO from the factory, using these settings: MOWER NOT START THE ENGINE UNLESS OIL IS DECK FRONT-second hole from the top.
  • Page 8 MAINTENANCE & SERVICE (Continued) 2. Loosen neutral spring mounting bolt, located SUNDSTRAND PUMP START UP on oil filter mounting bracket, adjust neutral PROCEDURE spring assembly to the front or rear until the 1. With new pump installed and charge pump pump is in neutral and there is no motion at return disconnected, pitch hose together to drive wheels.
  • Page 9 MAINTENANCE & SERVICE (Continued) 3. Pump failure due to a dry start up is not a warranty item. 4. You may profit from reading your instuction twice. ENGINE TO DECK BELT ADJUSTMENT This belt only requires 40 lbs of tension to achieve satisfactory results.

  • Page 10: Mowing Machine Controls

    If machine will not starts, check that seat is occupied. To test operation, the following functions must be performed by an Authorized Dixie Chopper Dealer for your protection. 1. Engine should NOT start if seat is not occupied. 2. With engine running, test operate seat switch by...
  • Page 11 OPERATING YOUR MOWING MACHINE THROTTLE CONTROL WARNING Throttle control regulates speed of engine as Care should be taken to avoid inhaling exhaust measured in RPM (Revolution Per Minute). This gases as they contain carbon monoxide gas, which control should not be used to regulate the ground is colorless and odorless.
  • Page 12 OPERATING YOUR MOWING MACHINE TO CHANGE SPEED OR DIRECTION MOWING SPEED To change direction of machine, slowly move Mower is designed to operate most efficiently at levers to neutral and move levers in direction you maximum blade seds. Speed of machine should want to go.
  • Page 13 MUM VISCOSITY REQUIREMENTS OF: 89 SUS or BETTER @ 212 DEGREES FAHRENHEIT. Note: The recommended Hydraulic Drive oil for your Dixie Chopper Machine is D/C VTC Hydraulic Oil (Part# 4940002106). We strongly urge that you use this oil in the event that you...

  • Page 14: Lubrication Points

    LUBRICATION POINTS Every 1000 Front Caster Assembly Hours or (1 each side) annually Every 200 Steering Lever Pivots Hours (Under Seat) Every 100 Right Side Deck Drive Hours...
  • Page 15 LUBRICATION POINTS Idler Arm Pivot Every 100 Left Side Deck Drive Hub Hours Front Wheel Bearing Every 100 1 Each Front Wheel Hours Deck Engaging Swing Arm Every 100 Scissor Linkage Pivot Hours Deck Engaging Rod Center Deck Drive Hub...
  • Page 16 Diesel Engine Maintenance Procedures General Warning Horn The Dixie Chopper Diesel Engine machines are The diesel powered Dixie Chopper machines are equipped with several features that have special equipped with a warning horn that will should in the operating and maintenance procedures. Please...
  • Page 17 Diesel Engine Maintenance Procedures Priming Procedure - XWD2600-60 Bleeding The Injector The XWD2600-60 series diesel machine is Locate the rear injector as shown by letter "A" in figure equipped with a self bleeding fuel delivery 2 below. system and should only need to be primed manually if it should run out of fuel.
  • Page 18 Diesel Engine Maintenance Procedures General Operating Instructions Please refer to the general operating and safety information included in the forward section of this book. The following is informational procedure that is unique to the XW2600 and the XXW5000 machines only. Do not attempt to operate these machines until you have read and thoroughly understand these instructions and the ones included in the general operation and safety...
  • Page 19 MOWER GENERAL NOTE: NEVER allow rear of deck to be lower Refer to Usage Section of this manual for basic than front unless cutting height is in fully raised mowing information. position (6"). And you are mowing tall weeds. This is the ONLY exception and will happen MOWER ADJUSTMENTS automatically with deck at fully raised position.
  • Page 20 (CONTINUED) MOWER DRIVE BELT REPLACEMENT When the machine will not be used for an Be sure to purchase genuine Dixie Chopper belts extended period of time, the following steps will for replacement purposes as these belts are help insure minimum difficulty when unit is designed specifically for each application.
  • Page 21 DECALS...
  • Page 22 DECALS...
  • Page 23 Tractor Buster…………… 30586 Deck Decal……………… 65437 Air Filter………………… 30589 Hillside Caution…………30588 Parking Brake…………… 65406 Motor Oil Caution……… 97013 Deck Danger……………30229 Fender Caution…………30585 Fuel Caution…………… 40118 OCDC Safety……………97072 RPM Decal…………….. 97160 Fender………………….. 30571 Floor Pan………………… 30573 Suburban Turbine………65436 Diesel Fuel Only…………………… XWD2600-60…………………..
  • Page 24 24 Cubic Inch Wheel Motor Item Description Part Number Item Description Part Number Dust/Shaft Seal......PB018069 Rotor Assembly....PB332018 Manifold…………………… PB015008 Body Seal (4)………………… Items Body Seal (4)………………… Items Commutator Seal…………… 1-5 See kit Commutator Assembly… PB012013 O-ring Seal…………………… below Endcover Piston………… PB018056 Teflon Back-up Seal…....
  • Page 25 60" Mower Deck...
  • Page 26 *KIQ GTJ 8URRKXY 2SWLRQDO 5ROOHUV Item Description Part Number 3/8"-16 x 1" Carriage Bolt…………… B-135 60" Blowout Baffle…………………… 3 0134-60 3/8"-16 Whiz Flange Nut……………N-108 5/8" Flat Washer…………………… W-135 "Danger" Deck Decal………………… 30229 60" Cut Decal………………………… 65409 5/8"-11 Nylon Insert Lock Nut……… N-115 Bolt 5/8 - 11 x 9………………………...
  • Page 28 :UV 6RGZK 3U]KX *KIQ 60" Assembly Item Description Part Number Top Plate w/ Weldments………………..30127-60 Pulley Guard……………………………… 67317-L Decal Belt Info……………………………65438 3/8" x 1" Carriage Bolt…………………… B-135 3/8" Whiz Flange Nut…………………… N-108 Danger Deck Decal……………………… 30229...
  • Page 29 .[HY...
  • Page 30 .[HY GTJ (KRZY Item Description Part Number 1"-14 Jam Nut…………………………..N-167 1"ID x 2"OD Belleville…………………...W-137 Fan……………………… ......72266 Gold Pulley…........9907675X100S Gold Pulley…………………....9907525X100S 1"ID x 1 3/4"OD x 1/4" Washer………...W-146 1"ID Sealed Bearing……………………..30218 Inner Deck Hub Spacer………………..30219 Hub………………………….....30241 Center Hub……………......30241 Hub Shaft Long........30217-L Hub Shaft Short…….......30217 1/2"...
  • Page 31 *KIQ +TMGMOTM  *OYKTMGMOTM )R[ZIN 3DUW  Item Description Part Number 5/16" x 1 14" Clevis Pin………………P-107 Clutch Handle Assembly……………… 97303 5/16"-18 Hex Nut………………………N-103 5/16"-18 x 1 1/2" Bolt HHGR5……… B-171 Long Spacer……………………………65062 5/16"-18 x 2" Bolt HHGR5……………B-156 Clutch Cable……………………………990597303-C Cable Only...
  • Page 32 5VKXGZUX )UTZXURRKJ *OYINGXMK )N[ZK 68122-60 1997 and Newer...
  • Page 33 5VKXGZUX )UTZXURRKJ *OYINGXMK )N[ZK 68122-60 Assembly Item Description Part Number 1/4" Eye Bolt……………………… B-100 Clip Hair Pin # 13………………… 20224 1/4"-20 Whiz Flange…………… N-102 3/8"-24 Yoke……………………… 68121 Spring……………………………… 10222 3/8"-24 Nut………………………… N-148 1/2"-13 x 1" HH Bolt……………… B-138 1/2"-13 Whiz Flange Nut………… N-157 Handle Grip………………………...
  • Page 34 +TMOTK 'OX ,ORZKX Item Description Part Number Turbo Pre-cleaner………………………… 90115 2" Hose Clamp…………………………… 90125 Intake Air Hose (Short)………………… 90126-T Air Cleaner Cannister……………………90121 Primary Donaldson Air Filter……………P181050 5 1/3" Air Cleaner Cannister Clamp……90123 Donaldson Air Filter Wing Nut………… P101870 Donaldson Air Filter Rubber Baffle……… 97003-R Air Cleaner Cannister and Cup Clamp…P002904 Air Filter Cup Housing……………………...
  • Page 35 .UYK IUTLOM[XGZOUT LUX KTMOTK JXO\K GTJ IUUROTM...
  • Page 36 .UYK IUTLOM[XGZOUT LUX KTMOTK JXO\K GTJ IUUROTM Item Description Part Number Oil Tank Reservoir…………………… 68018 1/2"MP x 3/8" Barb Fitting………… 72014 Oil Filter Mount……………………… 60104 Hydraulic Oil Filter………………… 68140 Left Hydro Pump……………………97308 Right Hydro Pump………………… 97307 Wheel Motor………………………… 9 7363 Short Oil Cooler………………………...
  • Page 37 =NKKRY GTJ :OXKY...
  • Page 38 PARTS LIST ITEM PART DESCRIPTION Front Tire Assembly……………………………………… 97166 (Contains 2,3,31,32) Front Rim (Rim Only)…………………………………… 10239 Hairpin Cotter………………………………………… N/A Front Tire (Tire Only)……………………………………97165 Front Fork………………………………………………… 97170 Outer Front Wheel Spacer……………………………… 10203 Outer Front Wheel Bearing………………………………10205 Inner Front Wheel Bearing………………………………67205 Inner Front Wheel Spacer………………………………… 67204 5/8"-11 X 7"...
  • Page 39 & )*9&.1 &...

  • Page 40: Parts List

    PARTS LIST ITEM PART DESCRIPTION Lever Arm and Sprocket Assembly…………………… 10225-1 Height Control Sprocket………………………………… 10226-1 Lift Arm Pawl…………………………………………… 10224-2 (#50) Foot Pedal……………………………………………… 10218-1 Pivot Link………………………………………………… 10223-1 Pin………………………………………………………… 10228-1 Long Foot Spring………………………………………… 10222 Short Foot Spring……………………………………… 20217-25 Foot Pedal Chain………………………………………… 68219 (#50) 5/16"-18 x 1 1/2"...
  • Page 41 ,XUTZ +TMOTK 'YYKSHR_...
  • Page 42 ,XUTZ +TMOTK 'YYKSHR_ Item Description Part Number Item Description Part Number 1/2" x 1 1/2" Hex Bolt…………………… B-123 1/4" Whiz Flange Nut…………………… Yanmar 1/2" Machine Washer…………………… W-110 1/2" x 1 1/2" Carriage Bolt……………… B-211 1/2" Plastic Washer…………………… W-139 Alternator………………………………… Yanmar 5/16"...
  • Page 43 ENGINE REAR ASSEMBLY...

  • Page 44: Deck Drive Belt

    UPPER DECK DRIVE ASSEMBLY DECK DRIVE BELT TENSION TRUNION...
  • Page 45 BELT TENSION ARM ASSEBLY...
  • Page 46 REAR ENGINE ASSEMBLY...
  • Page 47 REAR ENGINE ASSEMBLY...
  • Page 48 REAR ENGINE PARTS LIST ITEM PART DESCRIPTION 1"-14 HEX NUT………………………………………… N-167 1" x 2" BELLIVILLE WASHER……………………… W-137 7" OD x 1" ID "C" SECTION PULLEY………………… 97318 1" ID x 1 3/4" OD x 1/4" WASHER……………………W-146 FAN……………………………………………………… 72266 1" ID x 1 1/2" OD x 1/8" WASHER……………………W-131 5/16"-18 x 3/4"...
  • Page 49 REAR ENGINE PARTS LIST (cont’d) ITEM PART DESCRIPTION SPRING…………………………………………………20252 1/2" FLAT WASHER…………………………………… W-109 5/16"-18 x 1 1/4" HEX HEAD BOLT………………… B-174 CABLE MOUNT BRACKET…………………………… 65061 ALUMINUM CABLE BRACKET……………………… 99071016 CABLE BRACKET SHIM……………………………… 99071017 DECLUTCH ASSEMBLY MOUNT BRACKET……… 97062 1/2-13 x R" BOLT HHCS………………………………B-207 GREASE FITTING………………………………………...
  • Page 50 ,[KR )*9&.1 '  ,[KR 2OTK LXUS :KK ZU ,[KR ,ORZKX Item Description Part Number 3-Gallon Fuel Tank…………………………………………40204-1 Fitting 90 deg Elboe1/4" Barb x 1/4" THD(Shutoff)..72219 Fuel Tank Valve………………………………………… 40219 Fuel Gauge Cap…………………………………………… 40117-1 1/4" ID Fuel Line…………………………………………… 40211 Gas Tank Grommet…………………………………… 40220...
  • Page 51 8GJOGZUX 'YYKSHR_ )*9&.1 '...
  • Page 52 8GJOGZUX 'YYKSHR_  .UYK  .UYK Item Description Part Number Item Description Part Number 10 Turbo precleaner....90115 Radiator Screen Box………… 97150 11 Rear Pulley Guard…………97347 Rubber Tubing………………… 97385 12 Coolant Overflow Tank……97337 Radiator Deep Core…………… 97339 13 Coolant Overflow Cap…… N/A Rubber Latch Assembly………97368 14 Low Oil Siren………………...
  • Page 53 :XGTYSOYYOUT ,XGSK...
  • Page 54 :XGTYSOYYOUT ,XGSK Item Description Part Number Item Description Part Number Short Oil Cooler…………………………60103-L Steering Control Block…………………65205 5/16"-18 Hex Nut………………………… N-103 Left 1/2" Linkage Rod…………………… 97348 1/2" linkage rod........97348 Transmission Frame……………………65100-D Reserve Oil Tank……………………… 68018 .08" x 1.2" Hair Pin……………………… 20224 5/16"-18 x 1"...
  • Page 55 6GXQOTM (XGQK (XGQK 2OTK )*9&.1...
  • Page 56 6GXQOTM (XGQK )USVRKZK (XGQK 1OZ   -FSIQJ FSI (FGQJX Item Description Part Number Long Brake Cable……………………………………65247 Short Brake Cable…………………………………… 65246 Plate ………………………………………… 65060 5/16" x 3/4" Clevis Pin………………………………P-112 3/16" x 1 1/2" Roll Pin………………………………P-118 3/16" x 1" Roll Pin…………………………………… P-100 Brake Band……………………………………………...
  • Page 57 :NXUZZRK 'YYKSHR_...
  • Page 58 :NXUZZRK 'YYKSHR_ )*9&.1 )*9&.1 Item Description Part Number Handle Grip - Black………………………67258 Throttle Handle………………………….. 97147 Mounting Bracket…………………………65270 Throttle Handle Bracket………………… 97011 3/8" Yoke………………………………….68121 Throttle Rod……………………………… 97144 1/4"-20 Nut………………………………… N-100 5/16" x 1" Clevis Pin……………………… P-101 Hair Pin………………………………….… 20224 5/16"-16 Nylon Lock Nut…………………N-107 3/8"...
  • Page 60 ,KTJKXY GTJ )U\KXY Item Description Part Number Item Description Part Number Main Frame……………………..65100-D R.H. Swing Out Fender………………… 97365 Transmission Frame……………… 9 7 3 0 2 Bumper………………………………… …67045-60 3/8" x 3" U-Bolt……………………… B-200 Tiny Tach - Tachometer / Hour Meter… 20246-H L.H.
  • Page 61 9KGZ .OMN (GIQ 9KGZ 'YYKSHR_...
  • Page 62 9KGZ 6GXZY 2OYZ Item Description Part Number Arm Rest Cover 40097 RH Armrest Kit 40095 LH Armrest Kit 40096 High Back Seat Top Cover 40098 High Back Seat Bottom Cover 64100 Right Lumbar Adjustment Knob 64098 Left Back Adjustment Knob 64099 Vertical Adjustment Detent Guide 64096...
  • Page 63 Preheat /MTOZOUT Start ‘ Part ‘ Part Description Description Starter…………………………………Yanmar 30 Amp. Fuse………………………… N/A Alternator……………………………… Yanmar Seat Switch…………………………… N/A Oil Pressure Sending Unit…………… 97384 Low Oil Switch……………………… Yanmar Water Temp. Sending Unit…………97356 High Temp. Switch…………………… Yanmar Manifold Heater (Glow Plug)………… Yanmar Siren……………………………………...