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Table of Contents
Related Manuals for Dixie Chopper Zee 2 2348
Summary of Contents for Dixie Chopper Zee 2 2348
- Page 1 2017 ZEE 2 Safety, Operation & Maintenance Manual 700561 2/2017...
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Page 2: Table Of Contents
7.7 Height of Cut ..............29 7.8 Mowing................29 7.9 Mowing On Slopes ............30 7.10 Towing The Mower............32 Proposition 65 Warning © 2016, Dixie Chopper/Textron Innovations Inc. “All rights This product contains release reserved, including the right to reproduce this material or portions chemicals known to the State of thereof in any form.”... -
Page 3: Introduction 2
2Introduction IMPORTANT ______________________________________________________________ The Dixie Chopper Zee 2 2348, 2354, 2348BR, 2354 BR, 2342KO, 2348KO and 2354KO with a Gasoline engine is a self propelled rotary mower. If you follow all instructions in this manual, you increase the life of your mower and keep its maximum performance. -
Page 4: Product Identification
2 INTRODUCTION PRODUCT IDENTIFICATION_________________________________________________ Mower Serial number plate Product code and Serial number BARCODE 17XXXXXX Eight digit serial number Location of Mower Serial number plate The serial number plate (A) is found on the right frame tube near the front caster wheel mount. -
Page 5: Guidelines For The Disposal Of Scrap Products
INTRODUCTION 2 GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS _______________________ 2.4.1 DURING SERVICE LIFE _____________________________________________________ The used oil, oil filters and engine coolant are hazardous materials. Follow the recommended procedures for their safe removal. If a fluid leaks, contain the spill to make sure that the leak does not flow into the ground or drainage system. Follow the local laws to make sure that leaks are controlled safely. -
Page 6: Safety
Know the location and correct operation of controls. Operators without experience must receive instruction from another person that knows the correct operation of the equipment before you operate the mower. Only use parts, accessories and attachments approved by Dixie Chopper. 3.1.1 SAFE OPERATION Read the Operator’s Manual and other training material. - Page 7 SAFETY 3 3.1.3 OPERATION Never operate the engine without enough ventilation or in an enclosed area. The carbon monoxide in the exhaust fumes can increase to dangerous levels. Never carry passengers. Keep other persons or animals away from the mower. Disengage all drives and engage the parking brake before you start the engine.
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Page 8: Maintenance And Storage
ROPS. Do not remove the ROPS from the mower. Dixie Chopper must approve any changes to the ROPS. 3.1.5 SAFE HANDLING OF FUELS The fuel and the fuel vapors are flammable. Use caution when you add the fuel to the mower. The fuel vapors can cause an explosion. - Page 9 Replace worn or damaged parts for safety. Replace damaged or worn decals. Only use parts, accessories and attachments approved by Dixie Chopper. To decrease the fire hazard, remove materials that burn from the engine, muffler, battery tray and fuel tank area.
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Page 10: Important Safety Notes
4. Never carry passengers. 5. Never operate the equipment without a correctly fastened grass deflector in position. If additional information or service is needed, contact your Authorized Dixie Chopper Dealer. Your Dealer knows the current methods to service this equipment. en-9... -
Page 11: Specifications 4
SPECIFICATIONS 4 4Specifications ENGINE SPECIFICATIONS __________________________________________________ ZEE 2 2348 / 2354 2348BR / 2354BR 2342KO / 2348KO / 2354KO Make Kawasaki Briggs & Stratton Kohler Model FR691V 44T777 KT730 Type Four cycle, air cooled, V-Twin, Four cycle, air cooled, V-Twin, Four cycle, air cooled, V-Twin, Number of Cylinders Bore and Stroke... -
Page 12: Dimensions And Weights
4 SPECIFICATIONS DIMENSIONS AND WEIGHTS ________________________________________________ 2342KO 2348 / 2348BR / 2348KO 2354 / 2354BR / 2354KO A - Width of Cut 42 inch (106.7 cm) 48 inch (121.9 cm) 54 inch (137.2 cm) B - Maximum 51.5 inch (130.8 cm) 57.5 inch (146.0 cm) 64 inch (162.6 cm) Width... - Page 13 SPECIFICATIONS 4 en-12...
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Page 14: Mower Specification
4 SPECIFICATIONS MOWER SPECIFICATION ___________________________________________________ Battery: 12V, 300 CCA Service Brake: Dynamic braking through the traction circuit Parking Brake: Hand lever connected to brake in both drive axles Fuel Tank: 4 U.S. Gallons (15.1 l) Steering: Hand lever speed and direction controls for left and right rear wheel Traction Drive: Belt driven dual hydrostatic Hydro-Gear ZT-2800 drive axle Cutting Unit Drive: Belt drive with electric clutch... -
Page 15: Recommended Lubricants
SPECIFICATIONS 4 RECOMMENDED LUBRICANTS ______________________________________________ Engine Oil: Kawasaki Engine: API Classification grades SF, SG, SH, SJ or SL Temperature Viscosity Above 95° F (35° C) SAE 40 68° to 95° F (20° to 35° C) SAE 30 or SAE 10W-30 or SAE 10W-40 or SAE 40 32°... -
Page 16: Support Literature
48 inch (121.9 cm) Kit Number 301429 54 inch (137.2 cm) Kit Number 301430 SUPPORT LITERATURE ____________________________________________________ Contact your Dixie Chopper Dealer for a complete listing of literature available for your mower. Operator’s Manual: 700561 Mower Parts Manual: 700583 en-15... -
Page 17: Decals 5
DECALS 5 5Decals SAFETY DECALS __________________________________________________________ Understand the purpose of these decals. The decals are important to the safe operation of the mower. REPLACE THE DAMAGED DECALS IMMEDIATELY. Read manual 800817 before you operate the mower 30229 Pick up sticks, stones and other debris that can be thrown by the mower. -
Page 18: Instruction Decals
FROM BOTTOM) DO NOT TOP OFF DRIVE OIL EXPANSION TANK Transaxle service interval: Initial 75 hrs., every 400 hrs thereafter OIL/FILTER CHANGE TO BE PERFORMED BY AUTHORIZED DIXIE CHOPPER SERVICE DEALER ONLY! INSTRUCTION DECALS ____________________________________________________ Fast Forward Slow Forward Neutral Lock... - Page 19 DECALS 5 PARKING BRAKE 1.) Engine to Transmission Belt REAR 2.) Engine to Deck Belt 800845 Engaged Disengaged Position Position Fast 800903 FRONT Slow 800846 Engine Throttle No Step en-18...
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Page 20: Controls
6 CONTROLS 6Controls MOWER CONTROLS _______________________________________________________ en-19... -
Page 21: Control Panel
CONTROLS 6 CONTROL PANEL _________________________________________________________ 6.2.2 6.2.4 6.2.1 6.2.5 6.2.6 STOP CHOKE 6.2.3 6.2.1 IGNITION SWITCH _________________________________________________________ The ignition switch has three positions, OFF, RUN and START. START STOP 6.2.2 PTO SWITCH _____________________________________________________________ The PTO switch is a 2-position knob type switch to engage and to disengage the cutting unit. The PTO switch must be in the OFF (down) position to start the engine. - Page 22 6 CONTROLS 6.2.3 HOUR METER ____________________________________________________________ The hour meter shows the hours of operation and engine speed. Press and release the mode button to toggle between functions. Mode Button 6.2.4 THROTTLE LEVER ________________________________________________________ The throttle lever controls the engine speed. Always operate the mower at full throttle during normal operation.
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Page 23: Steering Control Levers
CONTROLS 6 STEERING CONTROL LEVERS ______________________________________________ The mower has separate drive axles for each rear wheel. The Operation right-side control lever controls the operation of the right-side Position drive axle. The left-side control lever controls the operation of the Neutral Neutral left-side drive axle. -
Page 24: Cutting Unit Hoc Pedal
6 CONTROLS CUTTING UNIT HOC PEDAL_________________________________________________ The cutting unit height of cut (HOC) pedal lifts and lowers the cutting Slot unit. Install the HOC pin in the correct position for the cutting height. To Lift Stop lower the cutting unit, press the pedal down, pull the lift stop lever Lever back and slowly allow the pedal to lift until the lift bracket touches the HOC pin. -
Page 25: Operation 7
OPERATION 7 7Operation DAILY INSPECTION ________________________________________________________ CAUTION The inspection must be done each day when the engine is turned off and all fluids are cold. Lower the cutting units to the ground, engage the parking brake, stop the engine and remove the ignition key. Do a visual inspection of the mower. -
Page 26: Interlock System
7 OPERATION INTERLOCK SYSTEM ______________________________________________________ The Interlock System prevents the engine to start unless the steering control levers are in the Neutral position, the parking brake is engaged and the PTO switch is in the OFF (Down) position. The system stops the engine if the operator leaves the seat with the PTO switch in the ON position, steering control levers out of the NEUTRAL position or the parking brake disengaged. -
Page 27: Operating Procedure
OPERATION 7 OPERATING PROCEDURE __________________________________________________ WARNING This mower has an optional folding Roll Over Protection Structure (ROPS). Always wear the seat belt with the ROPS frame in the vertical and locked position. Never wear the seat belt with the ROPS in the folded position or when ROPS is not installed. -
Page 28: Starting The Engine
7 OPERATION STARTING THE ENGINE ____________________________________________________ Start the engine with the operator in the seat, steering controls levers in the Neutral position, the PTO switch in the OFF position and the parking brake engaged. Throttle Switch Set the throttle lever to half throttle. Lever Ignition If the engine is cold, move the choke to the choke position. -
Page 29: Driving
OPERATION 7 DRIVING _________________________________________________________________ Read and follow all safety instructions contained in this manual when you operate the mower. When you operate in the reverse direction, look behind you to make sure you have a clear path. Do not mow in reverse. Slowly and equally push both the right-side and left-side control levers forward to drive the mower in the forward direction. -
Page 30: Height Of Cut
7 OPERATION HEIGHT OF CUT __________________________________________________________ The height of cut is determined by the position of the HOC pin. Engage the parking brake, stop the engine and remove the key before you change the HOC. Fully lift the deck until it is held with the lift stop lever. Use the chart to find the correct cutting height pin location for the necessary HOC. -
Page 31: Mowing On Slopes
OPERATION 7 MOWING ON SLOPES ______________________________________________________ The mower is made to have good traction and to have good balance. Operate the mower with caution when you drive on a slope. If you drive on wet grass, the traction and steering control of the mower is decreased. - Page 32 7 OPERATION How to calculate a slope: Tools Required: Level (A), either 1 yard, or 1 meter long. Tape measure (B). Use the level (A) and position it horizontally to measure the distance (C) with tape measure (B). Use the chart to calculate the slope angle or the percentage grade of the slope (D).
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Page 33: Towing The Mower
Position When you tow the mower, do not drive more than 2 mph (3.2 km/hr). Dixie Chopper recommends that you do not tow the mower for long distances. When the mower gets to the service area, engage the parking brake, lift up and push the neutral release levers to the operation position. -
Page 34: Maintenance And Lubrication Charts
8 MAINTENANCE AND LUBRICATION CHARTS 8Maintenance and Lubrication Charts MAINTENANCE CHART ____________________________________________________ Mower Service Interval Chart Interval Item Section First 5 Hours • Replace engine oil See 9.3 • Replace engine oil filter See 9.3 • Check electrical wiring See 9.16 Each day (10 Hours) •... -
Page 35: Fluid Requirements
MAINTENANCE AND LUBRICATION CHARTS 8 FLUID REQUIREMENTS ____________________________________________________ Fluid Requirements Quantity Type Engine Oil with Filter Varies depending on air temperature. Kawasaki Engine 2.3 quarts (2.2 l) See 4.6 Briggs & Stratton Engine 2.0 quarts (1.9 l) Kohler Engine 2.0 quarts (1.9 l) Drive axle 2.41quarts (2.28 liter) Each SAE 20W-50 API Classification SL... -
Page 36: Maintenance
The operation and maintenance during the first 5 hours of a new engine can make a difference to the performance and life of the engine. During the first 5 hours of operation, Dixie Chopper recommends the following. • Allow the engine to reach a temperature of at least 140° F (60° C) before operation at full load. -
Page 37: Engine Oil
MAINTENANCE 9 ENGINE OIL ______________________________________________________________ Check engine oil level Kawasaki Engine Kohler Engine Check the engine oil level before you start the engine or at least five minutes after you stop the engine. Park the mower on a level surface. The dipstick is found on the engine behind the seat. -
Page 38: Engine Air Filter
9 MAINTENANCE ENGINE AIR FILTER _______________________________________________________ Do not remove the filter to inspect air cleaner. Removal Filter Filter of the filter that is not necessary increases the risk of Fastener Cover Cover dust and other particles to enter the engine. Filter Fastener Clean filter element every 25 hours. -
Page 39: Fuel
MAINTENANCE 9 FUEL ____________________________________________________________________ Gasoline is flammable. Use caution when you add the fuel to the mower. Only use an approved container. The spout on the container must fit inside the fuel filler neck. Never use the containers that are not approved to keep or transfer fuel. -
Page 40: Battery
9 MAINTENANCE BATTERY ________________________________________________________________ Before you service the battery, make sure the ignition switch is in the OFF position and the key is removed. CAUTION When you service the battery, always use the tools with insulation, wear protective glasses and protective clothing. Discard used batteries as shown in your local regulations. -
Page 41: Drive Axle Fluid
MAINTENANCE 9 DRIVE AXLE FLUID ________________________________________________________ Drain and replace the drive axle fluid and filter after the first 75 hours and each 400 hours. FULL COLD Always replace the filter when you replace the drive axle fluid. Expansion Bottle Clean the area around the vent plug, expansion bottle cap and Filter filter to prevent dirt to enter the drive axle. -
Page 42: Tires
9 MAINTENANCE 9.10 TIRES ___________________________________________________________________ Keep the tires correctly inflated to increase tire life. Inspect the tread wear. Check the tire pressure each day, while the tires are cool. Use an accurate low-pressure tire gauge. Keep the rear tires inflated to 8-10 psi (0.55-0.69 BAR). CAUTION DO NOT try to put a tire on a rim unless you have the correct training, tools and experience. -
Page 43: Folding Rops Accessory
MAINTENANCE 9 9.12 FOLDING ROPS ACCESSORY _______________________________________________ A folding Roll Over Protective Structure (ROPS) accessory is available for this mower. If installed, inspect the ROPS periodically for loose hardware or damage. CAUTION Keep the ROPS hardware correctly fastened. Do not do welding operations, drill, change or bend the ROPS. Replace damaged ROPS. -
Page 44: Air Cooling System
9 MAINTENANCE 9.13 AIR COOLING SYSTEM ____________________________________________________ The engine on the mower is an air-cooled engine. Dirt and other objects can decrease the air flow and cause the engine to overheat, cause bad performance and decreased engine life. NOTICE Do not use water to clean the engine. Water can cause contamination in the fuel system. Use a brush or clean cloth to clean the engine. -
Page 45: Sharpening Blades
• Check the Interlock system and fuses at normal intervals. If the Interlock system does not operate correctly and you can not correct the problem, contact an authorized Dixie Chopper Dealer. • Keep the wiring harness away from hot surfaces and moving parts. -
Page 46: Belts
9 MAINTENANCE 9.17 BELTS __________________________________________________________________ Replace the belts if they show signs of cuts, tears, burns caused by slipping or excessive wear. To remove the belts, reduce belt tension by pulling the idler pulley away from the belt. Note the belt routing and remove the belts from the pulleys. -
Page 47: Care And Cleaning
Do not spray water at the control panel, ignition switch or other electrical components. Clean all plastic or rubber parts with a weak soap solution or use commercially available rubber cleaners. Repair damaged metal surfaces and use Dixie Chopper touch-up paint. Apply wax to the equipment for maximum paint protection. -
Page 48: Mower Storage
9 MAINTENANCE 9.19 MOWER STORAGE ________________________________________________________ General • Clean the mower and lubricate. Repair and paint damaged or open metal. • Inspect the mower, tighten all hardware, replace worn or damaged components. • Clean the tires and keep the mower so that the load is not on the tires. If the mower is not on the jack stands, check tires at normal intervals and add air when needed. -
Page 49: Adjustments 10
Always use the jack stands. A qualified technician must always do adjustments and maintenance. If the correct adjustments can not be made, contact your Dixie Chopper Dealer. Inspect the equipment according to the maintenance schedule and keep complete records. Keep the equipment clean. -
Page 50: Forward Speed Limit Screws
10 ADJUSTMENTS 10.3 FORWARD SPEED LIMIT SCREWS ___________________________________________ The cutting quality is improved at speeds lower than the full transport speed of the mower. The local turf condition may require a different speed. To adjust the forward speed, adjust the speed limit screws at the base of the steering control lever. -
Page 51: Torque Specification
Dixie Chopper uses Grade 5 (Inch) and Grade 8.8 (Metric) Plated bolts, unless a note is given. Always check the marks on the head of the bolts for the bolt grade. For tightening plated bolts, use the value given for lubricated. -
Page 52: Problem Solving
11 PROBLEM SOLVING 11Problem Solving 11.1 GENERAL________________________________________________________________ The problem solution chart lists basic problems that can occur during start and operation of the mower. For complete information about the hydraulic and electrical systems, contact your Dixie Chopper Dealer. Symptoms Possible Causes Action... - Page 53 NOTES 12 12Notes en-52...
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- Page 56 DIXIE CHOPPER 6302 E. County Road 100 N. Coatesville, Indiana 46121 www.dixiechopper.com Dixie Chopper is a registered trademark of Jacobsen Professional Lawn Care Inc. any and all use and/or reproductions are strictly prohibited. Printed In USA...
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