Dixie Chopper LX2002-42 Manual
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Dixie Chopper LX2002-42 Manual

Lx series; x series; xf series; xw series
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STANDARD PRODUCTION
MANUAL
MODELS COVERED: LX, X, XF, XW, AND XWF

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Summary of Contents for Dixie Chopper LX2002-42

  • Page 1 STANDARD PRODUCTION MANUAL MODELS COVERED: LX, X, XF, XW, AND XWF...
  • Page 2 ',;,( &+233(5 3UJKRY )U\KXKJ OT ZNOY 3GT[GR 2> > > > > > > >, >, >, >= >= >= >= >= >= 8K\  ...
  • Page 3 ',;,( &+233(5 &...

  • Page 4: Table Of Contents

    ',;,( &+233(5 )54:+4:9 SECTION 1 Introduction……………………………………………… 4 General Safety Suggestions………………………….. SECTION 2 Vehicle Identification Number Location………………. 6 Owner Registration…………………………………….. SECTION 3 Warranty………………………………………………… Maintenance and Service……………………………… 8 Deck Pitch Adjustment……………………………. Transmission Drive Belt Adjustment…………….. Recommended Hydro Filter Change……………… 8 Nuetral Adjustment………………………………….. 8 Forward Lever Stop Adjustment…………………..

  • Page 5: Table Of Contents

    ',;,( &+233(5 )54:+4:9 SECTION 9 (cont’d) Main Frame…………………………………………….. 18 Kohler Command 20 Hp Engine……………………… 20 Kohler Command 22 Hp Engine……………………… 22 Kohler Command 25 Hp Engine……………………… 24 Seat……………………………………………………… 26 Electrical System………………………………………. 28 42" Mower Deck…………………………………………30 50" Mower Deck…………………………………………32 60" Mower Deck…………………………………………34 Hubs and Belts………………………………………….

  • Page 6: Introduction

    ',;,( &+233(5 SECTION 1 INTRODUCTION Prior to operating the Dixie Chopper Mowing Machine, * Familiarize yourself with the controls and you should be trained in its proper use and warned of its know how to stop the mower quickly. dangers before operating, adjusting, or servicing it. You * Inspect your work area carefully.

  • Page 7: Routine Maintenance

    MINIMUM VISCOSITY REQUIREMENTS OF: 89 SUS or BETTER @ 212 DEGREES FAHRENHEIT. Note: The recommended Hydraulic Drive oil for your Dixie Chopper machine is D/C Part#60106. We strongly urge that you use this oil in the event that you should need to refill or add to your hydraulic reservoir.

  • Page 8: General Safety Suggestions

    ',;,( &+233(5 SECTION 1 GENERAL SAFETY SUGGESTIONS Recommended by Outdoor Power Equipment Institute SAFE OPERATION PRACTICE - RIDING VEHICLES 1. Know the controls and how to stop quickly - READ C. Open doors if engine is run in garage - exhaust THIS OWNERS MANUAL and instructions furnished fumes are dangerous.

  • Page 9: Owner Registration

    OWNER REGISTRATION Service and warranty assurance are as important described on page _. This statement describes to Dixie Chopper as they are to you, the owner. what items are covered by the Dixie Chopper Magic Circle Corp. requires factory registration to...

  • Page 10: Section 3 Warranty

    SAFETY PRECAUTION mow er deck. Never direct the discharge of material tow ard Those w ho come in contact w ith the DIXIE CHOPPER bystanders, nor allow anyone near the machine w hile in should be trained in its proper use and w arned of its operation.

  • Page 11: Maintenance And Service

    ',;,( &+233(5 SECTION 3 MAINTENANCE & SERVICE NOTES: DECK PITCH ADJUSTMENT 1. Failure to observe this procedure will The mower deck is set to mow level at 3 ½” from the destroy pumps in 16 seconds or less. factory, using these settings: MOWER DECK FRONT 2.

  • Page 12: Sundstrand Pump Start Up Procedure

    ',;,( &+233(5 SECTON 3 MAINTENANCE & SERVICE (CONTINUED) SUNDSTRAND PUMP START UP PROCEDURE ighten bolt to compress spring. Proper tension has With new pump installed and charge pump return been achieved when spring height reaches 2” in the disconnected, pitch hose together to seal off engaged position, which should allow ½”...

  • Page 13: Throttle Control

    Safety interlock system must be tested periodically. To test operation, the following functions must be performed by an Authorized Dixie Chopper Dealer for your protection. Engine should NOT start if seat is not occupied. With engine running, test operate seat switch by rising off seat.

  • Page 14: Starting Engine

    ',;,( &+233(5 SECTION 5 OPERATING YOUR MOWING MACHINE THROTTLE CONTROL Throttle control regulates speed of engine as WARNING measured in RPM (Revolutions Per Minute). This Care should be taken to avoid inhaling exhaust control should not be used to regulate the ground gases as they contain carbon monoxide gas, which speed.

  • Page 15: Mowing Speed

    ',;,( &+233(5 SECTION 5 OPERATING YOUR MOWING MACHINE TO CHANGE SPEED OR DIRECTION MOWING SPEED To change direction of machine, slowly move levers Mower is designed to operate most efficiently at to neutral and move levers in direction you want to go. maximum blade speeds.

  • Page 16: Section 6 Mower

    ',;,( &+233(5 SECTION 6 MOWER deck pitch. GENERAL To Mow in 2 ½” to 4” cutting height range, leave as Refer to Usage Section of this manual for basic shipped. For cutting below 2 ½”, it may be necessary mowing information. to lower rear deck.

  • Page 17: Mower Drive Belt Replacement

    REPLACEMENT minimum difficulty when unit is returned to service: Be sure to purchase genuine Dixie Chopper belts • Perform required maintenance steps called for in for replacement purposes as these belts are designed the “Maintenance Checklist”.
  • Page 18 ',;,( &+233(5...
  • Page 19 ',;,( &+233(5...
  • Page 20 ',;,( &+233(5 *+)'29 9+):/54  ITEM PART DESCRIPTION LX2002 Front Panel………65439 X2002 Front Panel………… 65440 X2000 Front Panel………… 65403 X2202 Front Panel………… 65443 X2200 Front Panel………… 65404-22 X2502 Front Panel………… 97068 X2500 Front Panel………… 97066 XF2200 Front Panel………65445 XF2500 Front Panel………65446 XW2002 Front Panel………...
  • Page 21 ',;,( &+233(5 3'/4 ,8'3+ 9+):/54  2>>>, GTJ >= 3UJKRY...

  • Page 22: Main Frame

    ',;,( &+233(5 3'/4 ,8'3+ 9+):/54  2>>>,GTJ >= 35*+29 ITEM DESCRIPTION PART NO. LX Main Frame………………………… 67100 X, XF-50 Main Frame…………………65100 XF-60, XW Main Frame………………65100-W Hydraulic Line Right (Long Rubber) LX-Model……………………………. 67010 X,XF,and XW-Models………………… 65010 Hydraulic Line Left (Short Rubber) LX, and XF-Models……………………...
  • Page 23 ',;,( &+233(5 15.2+8 )533'4*  .V +4-/4+ 9+):/54  35*+29 2> > > >= >= ...
  • Page 24 Plenum Cover 72120 Plenum Cover Knob 12-341-01 Muffler 24-068-20 Muffler Guard Wire Screen 40136-OS Solid (HOT) 24-281-06 Stainless (DIXIE CHOPPER - HOT) 97069 Hydro Cooler 60103-L Wiring Harness (not shown) 65522 Spark Plug RC12YC Turbo Pre-Cleaner 90115 Belt Guide Assembly...
  • Page 25 ',;,( &+233(5 15.2+8 )533'4*  .V +4-/4+ 9+):/54  24)*18 =+ = =< = =< =+ *OV 9ZOIQ...

  • Page 26: Kohler Command 22 Hp Engine

    DESCRIPTION PART NO. Kohler Command 22 HP Engine……………… 40215-K22V Muffler Guard Wire Screen………………………………. 40136-OS Solid (HOT)…………………………………24-281-06 Stainless Steel(DIXIE CHOPPER - HOT).97069 Muffler………………………………………….. 24-068-20 Engine Pulley…………………………………. 97009 " Key……………………………………. K-100 Belt Guide Assembly (includes items below)72220 (2-72217,1-72222, 4-N110) Belt Guide Welment……………………… 72217 1/2"...
  • Page 27 ',;,( &+233(5 15.2+8 )533'4*  .V +4-/4+ 9+):/54  24)*18 =+ = =< = =< *OV 9ZOIQ...
  • Page 28 9+):/54  ITEM DESCRIPTION PART NO. Kohler Command 22 HP Engine……………… 40215-K25CV Muffler Guard Solid (HOT)…………………………………24-281-06 Stainless Steel(DIXIE CHOPPER - HOT) 97070 Muffler………………………………………….. 24-068-28 Engine Pulley…………………………………. 97009 Fan Spacer…………………………………97154 Fan…………………………………………. 97107 " Key……………………………………. K-100 Belt Guide Assembly (includes items below)72220 (2-72217,1-72222, 4-N110) Belt Guide Welment………………………...
  • Page 29 ',;,( &+233(5 2U] (GIQ 9KGZ 'YYKSHR_ .OMN (GIQ 9KGZ 'YYKSHR_...

  • Page 30: Seat

    ',;,( &+233(5 -NLM1T\ 'FHP 8JFY 9+):/54  Item Description Part Number Arm Rest Cover 40097 RH Armrest Kit 40095 LH Armrest Kit 40096 Low Back Seat Top Cover 40099 Low Back Seat Bottom Cover 40100 High Back Seat Top Cover 40098 High Back Seat Bottom Cover 64100...
  • Page 31 ',;,( &+233(5 +2+):8/)'2 9?9+3 GTJ  .V 9+):/54   =NOZK QORR ]OXK  8KJ INGXMK ]OXK 1UNRKX =OXOTM  (R[K YZGXZ ]OXK  ,[YKJ ]OXK ZU NUZ VUYZ UT YZGXZKX .GXTKYY  -XKKT LXUS UOR YKTJOTM [TOZ *O^OK )NUVVKX =OXOTM .GXTKYY )UTTKIZ ZU 1UNRKX )UTTKIZ ZU /MTOZOUT =OXOTM .GXTKYY...
  • Page 32 " Hose Clamp (For Tilt Switch)…………… 60124 Battery…………………………………………… 20225 Battery Strap……………………………………20228 Battery Cable Boot…………………………… 20225-B Fuse Holder……………………………………20254 20,22,and 25 Hp Dixie Chopper Wiring Harness………………………………. 65522 Battery Cable Grd (12")……………………… 20226-B Battery Cable Positive………………………… 20227-72 Tach Bracket…………………………………… 68247 Tilt Switch…………………………………. 40229-Z...
  • Page 33 ',;,( &+233(5  35=+8 *+)1 9+):/54 ...

  • Page 34: Mower Deck

    ',;,( &+233(5 9+):/54   35=+8 *+)1 )USVRKZK  *KIQ  ITEM PART ITEM PART DESCRIPTION DESCRIPTION Hex Bolt "-13 x "……………….. B-115 Clevis Pin "x2- " Long……………P-103 Hex Bolt "-11 x 1"………………… B-120 Clevis Pin "x1- " Long……………P-102 "V"-Idler Pulley…………………………30234 Hairpin Cotter……………………………...
  • Page 35 ',;,( &+233(5  9:'36+* 35=+8 *+)1 9+):/54   .+'<? *;:? 35=+8 *+)1    ...
  • Page 36 ',;,( &+233(5  35=+8 *+)1 9+):/54  )USVRKZK 2OMNZ *[Z_ 9ZGSVKJ *KIQ  )USVRKZK .KG\_ *[Z_ *KIQ . ITEM PART ITEM PART DESCRIPTION DESCRIPTION Clevis Pin "x2- " Long……………P-103 Hex Bolt "-11 x 1"………………… B-120 50" Top Plate Weldment…………….. "V"-Idler Pulley…………………………30234 Hairpin Cotter……………………………...
  • Page 37 ',;,( &+233(5  35=+8 *+)1 9+):/54 ...
  • Page 38 ',;,( &+233(5 9+):/54   35=+8 *+)1 )5362+:+  *+)1 )'9: 6;22+?9  ITEM ITEM NO. DESCRIPTION PART NO. DESCRIPTION PART NO. Clevis Pin " x 2- Long… P-103 Spring Tab…………………………………… 65308 1/4" Clevis Pin " x 1- ……… P-102 "...
  • Page 39 ',;,( &+233(5 .;(9 '4* (+2:9 9+):/54 ...
  • Page 40 ',;,( &+233(5 .;(9 '4* (+2:9 9+):/54  Item Part Description Engine-Deck Belt 42" Deck B-80…………………………. 65080 50" Deck B-78………………………….. 30204 60" Deck B-80………………………….. 65080 Deck Spindle Belt 42" Deck A-89………………………….. 63203 50" Deck B-103………………………… 30203 60" Deck B-128………………………… 30236-0 Slotted Hex Nut 1"………………………..N-142 Belleville Washer 1"…………………………W-137 Center Spindle Top Pulley 42"...
  • Page 41 ',;,( &+233(5 ,+4*+89 '4* )5<+89 9+):/54 ...
  • Page 42 ',;,( &+233(5 ,+4*+89 '4* )5<+89 9+):/54  STAINLESS POWDER COATED ITEM PART . DESCRIPTION "-20 Whiz Nut………………. N-102 Rear Fender Bracket R.H……. 20266-R 67272 Rear Fender R.H………………. 20270-R1 67270 Rear Fender Bracket L.H……… 20266-L 67273 Rear Fender L.H………………. 20269-L1 67269 Hex Nut "-13…………………N-110 Carpet……………………………20275...
  • Page 43 ',;,( &+233(5 : -+'8(5> 9+):/54   5VZOUTGR :UV 2OJ (XKGZNKX 1OZ 'YYKSHR_...
  • Page 44 ',;,( &+233(5 : -+'8 (5> 9+):/54  35*+2 45  ITEM NO. DESCRIPTION PART NO. Screw, Pan Head, Self Tap 10-24x "…………792025 Pipe Plug, Hex Countersunk Headless "-27 28534 Cover Plate……………………………………….. 772067 Cover Plate Gasket……………………………… 788028 Snap Ring………………………………………… 788018 Miter Gear (Downshaft)………………………… 778101 Downshaft Bearing……………………………….
  • Page 45 ',;,( &+233(5 ,55: 6+*'2 9+):/54  &...

  • Page 46: Parts List

    ',;,( &+233(5 35=+8 .+/-.: )54:852 9+):/54  PARTS LIST ITEM PART DESCRIPTION Lever Arm and Sprocket Assembly…………………10225-1 Height Control Sprocket………………………………10226-1 Lift Arm Pawl…………………………………………… 10224-2 (#50) Foot Pedal……………………………………………… 10218-1 Pivot Link……………………………………………… 10223-1 Pin………………………………………………………10228-1 Long Foot Spring………………………………………10222 Short Foot Spring……………………………………… 20217-25 Foot Pedal Chain……………………………………… 68219 (#50) 5/16"-18 x 1 1/2"...
  • Page 47 ',;,( &+233(5 9+):/54  &...
  • Page 48 ',;,( &+233(5 :/8+9 '4* =.++29 9+):/54  PARTS LIST ITEM PART DESCRIPTION Front Tire Assembly……………………………………………… 97166 (Contains 2,3,31,32) Front Rim (Rim Only)…………………………………………… 10239 Hairpin Cotter…………………………………………………N/A Front Tire (Tire Only)……………………………………………97165 Front Fork…………………………………………………………97170 Outer Front Wheel Spacer………………………………………10203 Outer Front Wheel Bearing……………………………………… 10205 Inner Front Wheel Bearing………………………………………...
  • Page 49 ',;,( &+233(5 .?*8';2/) =.++2 35:58 9+):/54 ...
  • Page 50 ',;,( &+233(5  );(/) /4). =.++2 35:58 = 9+):/54   );(/) /4). =.++2 35:58 = ITEM PART DESCRIPTION Dust/Shaft Seal…………PB018069 Body Seal (4)……………In Kit Commutator Seal……… In Kit O-ring Seal………………In Kit Teflon Back-up Seal…… In Kit Seal Kit………………… PB333700 (Contains:1-5) Snap Ring……………….
  • Page 51 ',;,( &+233(5 9+):/54  :.85::2+ '99+3(2? ,;+2 :'41...
  • Page 52 ',;,( &+233(5 :.85::2+ '99+3(2?  IUSVRKZK 9+):/54  ITEM PART ITEM PART DESCRIPTION DESCRIPTION Handle Grip (Black)…………67258 Lower Throttle Mounting Bracket……… 97011 Handle Weldment…………… 97012 Throttle Cable (with nuts and washers) 68249 " Flat Washer………… W-102 Hex Nut……………………………………N/A 5/16 "x1"Hex Head Bolt……… B-159 Washer……………………………………N/A 5/16 Hairpin Cotter……………….
  • Page 53 ',;,( &+233(5 :8'493/99/54 '4* *8/<+ 9+):/54 ...
  • Page 54 ',;,( &+233(5 :8'493/99/54 '4* *8/<+ 9+):/54  ITEM PART DESCRIPTION Dump Valve With .031" Hole………. 25-130-31 With No Hole…………… 25-130-30 Case Bleed Fitting…………67015 Sundstrand Pump Left…… 65015 Sundstrand Pump Right… 65016 Bell Housing Bolt…………… 792026 Bearing Plate Gasket……… 3046 or 788030 T Box Gasket……………..
  • Page 55 ',;,( &+233(5 :8'493/99/54 *8/<+ 2/41'-+ 9+):/54 ...
  • Page 56 ',;,( &+233(5 :8'493/99/54 *8/<+ 2/41'-+ 9+):/54  ITEM PART DESCRIPTION Seat Relay………………………… 65510 Self Tap "x " Screw………… S-100 3/16 Clevis Pin "x1"………………… P-101 5/16 "-18 Hex Nut………………… N-103 5/16 Transmission Frame Weldment LX Model………………………67250 X,XF,XW Models……………… 65250 Hydraulic Oil Tank……………… 68018 "-16x2.5"...
  • Page 57 ',;,( &+233(5 6'81/4- (8'1+ 9+):/54  Item Part Description Brake Cable (Long)……………… 65247 Brake Cable (Short)………………65246 Plate……………………………… 65060 Pin Clevis "x "………………P-112 5/16 Roll Pin " x1.5"……………… P-118 3/16 Roll Pin " x 1"………………… P-100 3/16 Brake Band………………………… 65244 Spacer "id x "od x "………65227 (Weld onto Wheel Motor Box on Frame)
  • Page 58 ',;,( &+233(5 6'81/4- (8'1+ 9+):/54 ...
  • Page 59 ',;,( &+233(5 .?*8';2/) 9?9:+3 9+):/54  (QJFW -TXJ -NLM 5WJXXZWJ -TXJ...
  • Page 60 ',;,( &+233(5 .?*8';2/) 9?9:+3 9+):/54  ITEM PART DESCRIPTION Hydraulic Oil Resevoir/Tank………………68018 Oil Tank Outlet Fitting……………………… 87113 Hydro Filter Fitting…………………………60125 Hydro Filter Top…………………………… 60104 Hydro Filter…………………………………68140 Vent Tube Fitting…………………………… 65033 Case Bleed Fitting…………………………67015 Dump Valve With .031" Hole……………………….. 25-130-31 With No Hole………………………….. 25-130-30 Sundstrand Pump Left……………………...

  • Page 61: Section 10 Index

    ',;,( &+233(5 9+):54  SECTION 9 GENERAL MANUAL INDEX Adjustments……………………………………...…… 13 Mower……………………………………….……..… 13,14 Cleaning and Storage…………………………….… Decals……………………………………………….. 15-17 Maintenance………………………………...………… 8,9 Motion Control Levers…………………………...…… 10 Mower Lift Pedal………………………………...…… Parts……………………………………………..…… Registration……………………………………..…… Safety Interlock System…………………………...… 10 Safety suggestions……………………………...…… Starting Engine…………………….……………..… Stopping Engine………………………………..…… Throttle………………………………………….……… 11 Transmission Operation………………………………...
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  • Page 63 ',;,( &+233(5 45:+9 9+):/54 ...
  • Page 64 ',;,( &+233(5 '**+4*;3  1UNRKX +TMOTKY 6GXZY 2OYZOTM...

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