nilan CTS602i HMI Installation & Service Instructions Manual
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Summary of Contents for nilan CTS602i HMI
- Page 1 INSTALLATION & SERVICE INSTRUCTIONS CTS602i HMI BY NILAN VPM 600-3200 Version 3.10- 19.01.2024 MB64_VPM_600-3200_ GB...
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Page 2: Table Of Contents
Table of contents Safety Power supply ........................................4 Pressure-bearing equipment ..................................4 Disposal ..........................................4 Heat pump ........................................4 General information Introduction........................................... 5 General information prior to installation ..............................5 Disclaimer......................................... 5 Symbols explained ......................................5 Application of instruction manual ................................5 Data plate ......................................... - Page 3 Electrical connections .......................................25 Safety ..........................................25 Connection overview ....................................25 Power supply .........................................26 Unit ..........................................26 Control panel ........................................27 CTS602i HMI Touch .......................................27 Wall bracket ........................................27 Electrical connection accessories ...................................28 Electrical after-heating element ................................28 Water after-heating element ..................................29 Plumbing installation Condensate drain .......................................30 Important information ....................................30...
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Page 4: Power Supply
Safety Power supply Power supply CAUTION Always disconnect the power supply to the unit if an error occurs that cannot be rectifi ed via the control panel. CAUTION If an error occurs on electrically conductive parts of the unit, always contact an authorised electrician to rectify the error. -
Page 5: General Information
In order to achieve correct operation of the unit and to ensure the safety of persons and equipment, the instructions must be followed. Nilan A/S disclaims all responsibility for damages resulting from usage of the unit and/or accessories confl icting with the directions and instructions of this manual. -
Page 6: Data Plate
Note! When contacting Nilan A/S with questions regarding a product, please be ready to quote the unit type, order no. and serial no. This information will enable the service department to identify any relevant information about your unit. The service depart- ment will then be able to provide you with information and to answer questions about the unit, its parts and the software used. -
Page 7: Unit Type
Unit type Unit type Product description Product description The VPM 600-3200 series is a ventilation and heat recovery unit with cooling and heating functions developed especially for commercial constructions with an air exchange requirement of up to 32,000 m per hour. A VPM unit removes the “used”, humid air from the building and supplies new, “fresh”... - Page 8 Outdoor air duct connection Duct connection supply air Duct connection extract air Duct connection discharge air Outdoor air fi lter Extract air fi lter Supply air fan Extract air fan Electrical connections Connection of HMI control panel Automation (inside the electrical cabinet) Valves for refrigerant manometer Pipe for fl...
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Page 9: Dimensional Drawing For Vpm 600
Dimensional drawing for VPM 600 The dimensioned drawing below is for a left-facing version. All measurements are in mm. 2000 Udeluft Supply air (supply) Outdoor air Tilluft (indblæsning) 1050 1225 Afkastluft Extract air (extract) Fraluft (udsugning) Discharge 3910... -
Page 10: Dimensional Drawing For Vpm 700-800-1000
Dimensional drawing for VPM 700-800-1000 The dimensioned drawing below is for a left-facing version. All measurements are in mm. Supply air (supply) Outdoor air Tilluft (indblæsning) Udeluft Fraluft (udsugning) Afkastluft Extract air (extract) Discharge... -
Page 11: Dimensional Drawing For Vpm 1200-1500
Dimensional drawing for VPM 1200-1500 The dimensioned drawing below is for a left-facing version. All measurements are in mm. Supply air (supply) Outdoor air Tilluft (indblæsning) Udeluft Fraluft (udsugning) Afkastluft Extract air (extract) Discharge... -
Page 12: Dimensional Drawing For Vpm 2200
Dimensional drawing for VPM 2200 The dimensioned drawing below is for a left-facing version. All measurements are in mm. Supply air (supply) Tilluft (indblæsning) Outdoor air Udeluft Fraluft (udsugning) Afkastluft Extract air (extract) Discharge... -
Page 13: Dimensional Drawing For Vpm 3200
Dimensional drawing for VPM 3200 The dimensioned drawing below is for a left-facing version. All measurements are in mm. Supply air (supply) Outdoor air Tilluft (indblæsning) Udeluft Extract air (extract) Discharge Fraluft (udsugning) Afkastluft... -
Page 14: Placing Of Vibration Absorbers
Placing of vibration absorbers VPM 600 310kg 720kg 310kg Med fundament: 8 brun 100x100x25 + 4 rød 100x100x25 With base: 8 brown 100x100x25 + 4 red 100x100x25 Uden fundament: 4 rød 100x100x25 + 8 brun 100x100x25 Placeres både front og bag Without base: 4 red 100x100x25 + 8 brown 100x100x25 Placed both front and rear VPM 700-800-1000... -
Page 15: Functional Diagram Vpm 600-3200
VPM 3200 910kg 2150kg 910kg Med fundament: 4 grå 120x120x25 + 4 rød 120x120x25 With base: 4 grey 120x120x25 + 4 red 120x120x25 Uden fundament: 4 grå 100x100x25 + 8 rød 100x100x25 Placeres både front og bag Without base: 4 grey 100x100x25 + 8 red 100x100x25 Placed both front and rear Functional diagram VPM 600-3200 Functional diagram VPM 600-3200... -
Page 16: Accessories
Accessories -sensor -sensor If you want the ventilation level to regulate in accordance with how many people are in the building, you can order a unit with an integral CO -sensor. On the control panel you set the CO -level you want. If this level is exceeded, ventilation will increase to the set fan speed level. -
Page 17: Water Trap With Ball
Nilan A/S can supply an external heating cable that you run along the exterior of the condensate drain before insulating it. This way you will have a frost free condensate drain that does not get blocked. The heating cable has an integral thermostat that regulates the level of heating in accordance with the tem- perature of the surroundings. -
Page 18: Installation
Installation Handling Unwrapping Unwrapping The unit is delivered wrapped in foil. In order to protect the galvanized sheets on the unit from discolouration, immediately remove the foil. You may consider covering the unit with tarpaulin until installation. Transport after unwrapping Transport after unwrapping When you are going to position and install the unit, you can transport or move it in two different ways: •... -
Page 19: Installation
Installation Positioning the unit Positioning the unit ATTENTION Good clearance in front of the unit is recommended (see table below). When positioning the unit, you should always consider future service and maintenance. It must be easy to replace fi lters and it must be possible to replace fans or other components. -
Page 20: Positioning And Installation Of Unit
Step 1 Foundation is placed in the desired place. Step 2 The vibration dampers (sylomes) are placed under the adjusting screws. Nilan base Adjusting screws Sylomes Step 3 Base is adjusted. a. This section is for the discharge module and thus is not present where this is not included in the delivery. - Page 21 Step 4 Step 7 The center section is placed exactly in the middle of The fi lter / fan the space set aside on the base. of the enclose center section All models larger than the VPM 600 are equipped with lifting eyes.
- Page 22 Step 7 The fi lter / fan sections are pulled, with the help of the enclosed brackets / bolts, together with the center section. The brackets are placed in the square grooves at the bottom of the sections. The bolts are tightened and the sections are pulled together.
- Page 23 Step 9 The drop catcher is mounted in the VPM module. a. Drop catcher b. Evaporator c. Condensate tray d. EC-fan Step 10 If the unit comes with a discharge module, repeat the steps for the discharge module.
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Page 24: Outdoor Installation
You can protect the unit from storm damage in several ways. Examples of storm protection are shown below. You can run guidelines through the lifting eyes and attach them securely to the underlying surface. You can purchase a storm bracket from Nilan, article number 77223. The bracket secures the unit to its foundation. -
Page 25: Electrical Installation
Electrical installation Electrical connections Safety Safety ATTENTION All work must be carried out by qualifi ed persons and in compliance with existing legislation and regulations. ATTENTION It is important that the power is off, if you do work to the electrical components of the unit. It is important to check that wires are not damaged or squeezed during connection and use. -
Page 26: Power Supply
Power supply Power supply WARNING The power supply, including the safety switch, must be installed by a certifi ed electrician. Connect the unit to 3 x 400 V+N+PE. See also the wiring diagram supplied with the unit. Unit Unit The illustration shown is for a left-facing version: Power supply (only for electric-heating surface, illustration shows without water-heating surface) 3x400V 50HZ Safety switch... -
Page 27: Control Panel
CTS602i HMI Touch CTS602i HMI Touch With the CTS602i HMI Touch panel, Nilan’s units can be controlled on-site. The control panel comes connected to the CTS602i control system in the unit via the connection box on the side of the unit. It is supplied with a 3 meter Cat.5e cable of the type 4x2x0.5mm twisted pair. -
Page 28: Electrical Connection Accessories
Electrical connection accessories Electrical after-heating element Electrical after-heating element WARNING The electrical after-heating element must be connected up by a certifi ed electrician. WARNING The power supply cable must be connected up via a maintenance switch (accessory). ATTENTION The communication cable should be mounted on the circuit board in accordance with the wiring diagram. If you have ordered an electrical after-heating element as an accessory, a heating element type EB for the VPM/VPR 600-3200 series will be factory installed. -
Page 29: Water After-Heating Element
Water after-heating element Water after-heating element WARNING The circulation pump must be connected up by a certifi ed electrician. The unit comes with an integral water after-heating element if you have chosen this added feature. You will fi nd a cable grommet for running the power cable to the circulation pump in the electrical cabinet on the front of the unit. Black Black Grey... -
Page 30: Plumbing Installation
USEFUL INFORMATION As an accessory, Nilan A/S can supply a water trap with ball. When the water trap dries out, the ball closes it up and ensures that air cannot be drawn into the ventilation unit. When condensate water is formed again, it will lift the ball, and the water will be able to drain away without problems. -
Page 31: Plumbing Connections - Accessories
Plumbing connections - accessories Connection of water trap with ball Connection of water trap with ball It is important to connect up the water trap in compliance with the measurements below. If the water trap is placed outside the climate screen, it should be protected against frost. Water trap and accessories: 1. -
Page 32: Water After-Heating Element
Water after-heating element Water after-heating element WARNING mixing loop must be connected up to the heating element by a certifi ed plumber. ATTENTION If the ventilation unit is located outside the climate screen of the building, it must be protected against frost. If you purchase a water after-heating element with your unit, it will be built into the unit at the factory. -
Page 33: Performance Data For Integral Water After-Heating Elements
Performance data for integral water after-heating elements Performance data for integral water after-heating elements The data in the tables are based on a temperature before the heating element of 10 °C and on 30 % relative humidity. VPM/VPR 600 The heating element has two rows of pipes and a ”... - Page 34 VPM/VPR 1200-1500 VPM/VPR 1200-1500 The heating element has two rows of pipes and a ” RG connection. Control valve (accessory): Select when ordering. Flow-/return Air volume Supply air temp. Output Pressure drop Pressure drop Water volume temperature (water) (air) °C 6000 36.8 60.8...
- Page 35 VPM/VPR 3200 VPM/VPR3200 The heating element has two rows of pipes and a 5/4” RG connection. Control valve (accessory): Select when ordering. Flow-/return Air volume Supply air temp. Output Pressure drop Pressure drop Water volume temperature (water) (air) °C 11,000 37.2 10.0 18,000...
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Page 36: Ventilation Installation
ATTENTION In order to optimise operation of the ventilation unit, it is important that it is balanced correctly. Nilan A/S recommends that this is carried out by professionals. ATTENTION If you have purchased a unit with pressure control, the duct system should be set in the pressure control boxes when... -
Page 37: Performance Curves For Sel Value Assessment
Performance curves for SEL value assessment VPM 600 VPM 600 Assessment of SEL value at various airfl ow / pressure losses. VPM 600, Air performance curves 1000 Capacity Curve Pressure drop water coil [Pa] SFP [J/m3] 2500 2100 1800 1200 3000 3500 4000... -
Page 38: Vpm 800-1000
VPM 800-1000 VPM 800-1000 Assessment of SEL value at various airfl ow / pressure losses. VPM 800-1000, Air performance curves 1200 Capacity Curve 1100 Pressure drop water coil [Pa] 1000 SFP [J/m3] 2500 2100 1800 1200 4000 5000 6000 7000 8000 9000 10000... -
Page 39: Vpm 1500
VPM 1500 VPM 1500 Assessment of SEL value at various airfl ow / pressure losses. VPM 1500, Air performance curves 1400 Capacity Curve 1200 Pressure drop water coil [Pa] SFP [J/m3] 1000 2500 2100 1800 1200 3500 6000 8500 11000 13500 16000 18500... -
Page 40: Vpm 3200
VPM 3200 VPM 3200 Assessment of SEL value at various airfl ow / pressure losses. VPM3200, Air performance curves 1400 Capacity Curve 1200 Pressure drop water coil [Pa] SFP [J/m3] 1000 2500 2100 1800 1200 7000 12000 17000 22000 27000 32000 37000 42000... -
Page 41: Service And Maintenance
In order to ensure optimal operation of the ventilation unit, achieve long service life, ensure a high degree of hygiene and thereby a good indoor climate, it is important to maintain and clean the ventilation unit as recommended by Nilan A/S. -
Page 42: Filter Replacement
ATTENTION Nilan recommends, as a minimum, fi lters of the types ISO ePM10 > 60 % fi lter (M5) or ISO ePM1 > 50 % fi lter (F7). Using the wrong fi lters can cause leakages in the ventilation unit and reduce the fi ltration function. -
Page 43: Ordering Spare Parts
Filters VPM 600 Filters VPM 600 Type Size (WxHxD) Pcs. Nilan article number M5 - BaFlo - ISO ePM10: 50 % 592/592/520 3888 F7 - StFlo - ISO ePM1: 50 %, ISO ePM2.5 60 %, ISO ePM10: 80 % 592/592/520 3905 F7 - HiFlo - ISO ePM1: 70 %, ISO ePM2.5 80 %, ISO ePM10: 90 %... - Page 44 25 St Leonards Road, Horsham RH13 6EH West Sussex Tel: +44 (0) 14 03 56 30 45 service@slservicesgroup.com info@slservicesgroup.com www.slservicesgroup.com Ireland: Nilan Ireland Ballylahive, Abbeydorney Tel: +353 (0) 87 97 98 361 maurice@nilan.ie www.nilanireland.ei Nilan A/S Nilanvej 2 8722 Hedensted Danmark Tlf.
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