Troubleshooting - LeMond Fitness RevMaster 15100 Service Manual

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TRoUbLE ShooTINg
SYMPToM: Seat or handlebar post move after locked into position.
1 .
Locate smaller 3mm hex bolt at pivot point of cam handle and loosen 1 turn .
2 .
Disengage 6mm hex bolt on other side from indicator plate and rotate one notch towards (+) sign .
3 .
Tighten smaller 3mm hex bolt .
4 .
Test post and repeat process if needed until post no longer moves .
SYMPToM: Clicking noise with each pedal revolution.
1 .
Check shoelaces to make sure the aglet is not tapping the bike as the pedals turn .
2 .
Assure pedal straps are tight and that no excess strap on inner part of pedal is catching on the crank
arm as it turns .
3 .
Assure that pedals are tight on crank arms .
SYMPToM: Clicking noise when flywheel rotates.
1 .
Check edge of flywheel that brake pad rubs against for small burrs .
2 .
If burr is present gently remove while being careful not to damage flywheel surface .
3 .
If symptom persists check for noisy flywheel bearings .
4 .
If flywheel bearings are noisy or rough have authorized service technician replace flywheel hub as-
sembly .
SYMPToM: Drive belt is slipping.
1 .
Remove belt cover .
Note: Use caution around belt when cover is removed.
2 .
Loosen idler with 8mm hex and tighten tensioner bolt 2-3 turns with 5mm hex wrench .
3 .
Tighten idler and test belt .
4 .
If belt still slips repeat process until belt no longer slips .
5 .
Reinstall belt cover .
SYMPToM: knocking noise or play felt in pedals/cranks.
1 .
Make sure pedals are tight on crank arms .
Note: Left pedal is reverse threaded.
2 .
Make sure crank bolts are tight . If loose, apply blue Loctite 242 to threads and tighten crank bolts
with 8mm hex wrench .
3 .
If problem persists check the bottom bracket bearing cups for looseness . Tighten if necessary with
a bottom bracket tool and use blue Loctite 242 on threads .
4 .
If knocking noise still persists contact authorized service technician for replacement of bottom
bracket bearings .
Pg. 13

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This manual is also suitable for:

Revmaster 15200Revmaster 15300Revmaster 15400

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