Related Manuals for LeMond Fitness RevMaster 15100
Summary of Contents for LeMond Fitness RevMaster 15100
- Page 1 S E R V I C E M A N UA L For Lemond Exercise Bikes, Models: 15100, 15200, 15300, and15400,...
-
Page 3: Table Of Contents
Table of Contents Exploded Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Tool List . -
Page 4: Exploded Diagrams
ExPLoDED DIAgRAMS Figure 1. Pg. 2 RevMaster Service Manual... - Page 5 Figure 2. Pg. 3...
- Page 6 Figure 3. Pg. 4 RevMaster Service Manual...
- Page 7 Figure 4. Pg. 5...
- Page 8 Figure 5. Pg. 6 RevMaster Service Manual...
- Page 9 Figure 6. Pg. 7...
- Page 10 Figure 7. Pg. 8 RevMaster Service Manual...
- Page 11 Figure 8. Pg. 9...
-
Page 12: Tool List
TooL LIST Assembly tools included with bike: tool where used 3-mm Hex key Used for: H2O bottle mounting screw (mounts the cage to the handlebar clamp), and handlebar track cap 6 mm Hwx Key Used for: front and rear stabilizer mounting bolts 15 mm Open End Left and Right Pedals Wrench... -
Page 13: Installation Check List
INSTALLATIoN ChECk LIST stAbilizer bArs Check that the mounting screws, four M8 x 20 screws attach the front stabilizer bar to the frame, and four more attach the rear stabilizer, are properly aligned (not cross threaded) and use the correct washers . -
Page 14: Maintenance Schedule
MAINTENANCE SChEDULE PArt recommended Action Frequency cleAner lubricAnt Pedals Ensure that the pedals are tight Before each use N/A in crank arms; that all screws on pedals are tight; and that the pedal straps are not frayed Frame Wipe down Daily Soap &... -
Page 15: Troubleshooting
TRoUbLE ShooTINg SYMPToM: Seat or handlebar post move after locked into position. Locate smaller 3mm hex bolt at pivot point of cam handle and loosen 1 turn . Disengage 6mm hex bolt on other side from indicator plate and rotate one notch towards (+) sign . Tighten smaller 3mm hex bolt . - Page 16 SYMPToM: Inconsistent resistance or noisy brake pad. Remove fender assembly and make sure brake pad is clean . Apply brake pad oil (or 3-In-One oil) to surface of brake pad . Let oil soak into pad and reapply if needed until brake pad is thoroughly saturated . Reinstall fender assembly .
-
Page 17: Disassembly / Adjustment / Assembly
ASSEMbLY/DISASSEMbLY/ADjUSTMENT hAndlebAr When the handlebar is first installed on the bike there is a slider plunger (or “pill”) at the end of the ad- justment handle that is held in place by shipping material . The material is pushed out of the way when the handlebar assembly is slid onto the track of the handlebar post . -
Page 18: Pedals
PedAls Use a 15mm open end wrench or pedal wrench to install and remove pedals . Installation One pedal will be labeled (L) for left and the other pedal (R) for right . Also note the left pedal is reverse threaded . -
Page 19: Crank Arms
crAnk Arms Use a 8mm hex wrench to install/remove crank bolts & use a Park CCP-2 or similar crank arm puller to remove crank arms . removAl Left crank - Unscrew the crank bolt with 8mm hex wrench . Thread crank puller into the threads of crank arm being careful not to cross the threads and tighten by hand . -
Page 20: Belt Cover
belt cover Use a 3mm hex wrench & 5mm hex wrench to install/remove belt cover . Removal Remove the three 3mm screws from left side (non-drive side) of the bike . Rotate the right crank arm to the 10 o’clock position . Remove the four 5mm screws from the right side (drive side) and remove belt cover . -
Page 21: Drive Belt
drive belt/drive belt tension Use a 5mm hex wrench (long T-handle works best) & 8mm hex wrench to remove/install or adjust drive belt . Please use caution around drive belt when installing, removing or adjusting belt . Removal Remove belt cover . Loosen the shoulder bolt of idler bearing assembly ¼ turn with a 8mm hex wrench . Loosen the tension screw (M6 x 60) with a 5mm hex wrench until the idler bearings can be pushed to the top of the slot in frame and bearings are loose enough to allow you to remove the drive belt from the pulleys . -
Page 22: Drive Belt Tension
To tension the belt, tighten the tension screw (with 5mm hex wrench) so the idler bearings begin to put downward pressure on the belt . Test the belt tension intermittently while tightening the tension screw by getting on the bike and standing up on the pedals . With the cranks parallel to the floor slowly rock back and then give a quick downward thrust with your forward foot . -
Page 23: Bottom Bracket
bottom brAcket beArinG Assembly Use a Park BBT-22 or similar bottom bracket tool & blue medium 242 strength Loctite . Removal Remove the belt cover, drive belt and crank arms . Then remove the left bearing cup using the bottom bracket tool by turning the cup counterclockwise . -
Page 24: Flywheel
Flywheel Use a 5mm hex wrench to remove flywheel assembly & 4mm hex wrench to remove flywheel hub as- sembly from flywheel . Also use medium 242 strength Loctite . Removal Remove belt cover, drive belt and fender assembly and raise handlebar post to a higher position . It is also helpful to raise the brake rod up and wrap a piece of electrical tape around the brake shaft, just above the brake nut to prevent the bottom of the rod from getting in the way . -
Page 25: Pillow Block
removinG And rePlAcinG hub Assembly in Flywheel If the flywheel bearings or pulley are damaged a new flywheel hub assembly will need to be installed . Pull the left pillow block off the bearings after flywheel is removed from bike . Remove the three screws (M6 x 16) from the left side of the flywheel with a 4mm hex wrench . -
Page 26: Brake Assembly
brAke Assembly Use an adjustable crescent wrench to remove/install brake assembly . Removal Turn the brake rod counterclockwise to loosen the tension . Loosen the brake frame nut with a crescent wrench . Make sure the two flat edges of the plastic nut on the very bottom of the rod are facing the front and rear of the bike . -
Page 27: Fender
Fender Assembly A 5mm hex wrench & 4mm hex wrench will be used simultaneously . Also use medium 242 strength Loctite . Removal Raise the handlebar post to a higher position to get it out of the way . Locate the bolt at the rear of the fender and remove with 5mm and 4mm hex wrenches . -
Page 28: Brake Pad
brAke PAd removAl/instAll Use 3mm hex wrench & brake pad oil (or 3-In-One Multi-purpose oil) . With the fender assembly off the bike use a 3mm hex wrench to remove the two screws that hold the brake pad to the fender . Remove the pad and scrape away any of the foam padding still stuck to the fender . -
Page 29: Adjustment Handles
AdJustment hAndles (hAndlebAr/seAt Post heiGht AdJustment hAndles) Use 6mm hex wrench & 3mm hex wrench to adjust the handles . Adjustment Handles need to be unlocked to adjust the tightness of the handle against the post . Lift up on the handle to unlock and lower the post until it bottoms out . - Page 30 15540 Woodinville-Redmond Road NE Suite A100 Woodinville, WA 98072 USA www .LeMondfitness .com Telephone (+1) 425 .482 .6773 x 107 or 109 Fax: (+1) 425 .482 .6724 Email: service@lemondfitness .com Document #300137, Rev...
Need help?
Do you have a question about the RevMaster 15100 and is the answer not in the manual?
Questions and answers