Related Manuals for Unigas LO35
Summary of Contents for Unigas LO35
- Page 1 ® IDEA RANGE LIGHT OIL BURNERS LO35 single stage version MANUAL OF INSTALLATION - OPERATION - MAINTENANCE Compying with EMC 79/336/CEE LV 73/23/CEE Documentazione Tecnica CIB UNIGAS spa - Campodarsego (Padova - Italy) B Rev. 1 03-06 M039116C...
- Page 2 NOTICES THIS MANUAL IS SUPPLIED AS AN INTEGRAL AND ESSENTIAL PART OF THE PRODUCT AND MUST BE DELIVERED TO THE USER. INFORMATION INCLUDED IN THIS SECTION ARE DEDICATED BOTH TO THE USER AND TO PERSONNEL FOLLOWING PRODUCT INSTALLATION AND MAINTENANCE. THE USER WILL FIND FURTHER INFORMATION ABOUT OPERATING AND USE RESTRICTIONS, IN THE SECOND SEC- TION OF THIS MANUAL.
- Page 3 3b) FIRING WITH GAS, LIGHT OIL OR OTHER FUELS GENERAL INSTRUCTIONS DEPENDING ON FUEL USED GENERAL The burner shall be installed by qualified personnel and in 3a) ELECTRICAL CONNECTION compliance with regulations and provisions in force; wrong For safety reasons the unit must be efficiently earthed and installation can cause injuries to people and animals, or installed as required by current safety regulations.
- Page 4 Single stage Single stage Pre-heater É 0.09 BURNER MODEL IDENTIFICATION Burners are identified by burner type and model. Burner model identification is described as follow: Type: LO35 Model: BURNER TYPE FUEL G - Light oil OPERATION Available versions TN - Single stage...
- Page 5 OVERALL DIMENSIONS LO35RLO35 Standard version Version with external air inlet U min/max B max C min/max B max C min/max Boiler plate drilling template Fig. 1 min. max. min. max. min. max. min. Standard Ø80 Ø98 Long Ø80 Ø98...
- Page 6 PERFORMANCE CURVES LO35 G-.TN.x.xx.ARLO35 G-.TN.x.xx.A Fig. 2 -0.5 LO35 G-.TN.x.xx.A.PRLO35 G-.TN.x.xx.A.P Fig. 3 -0.5 PART I: INSTALLATION MANUAL...
- Page 7 MOUNTINGS AND CONNECTIONS Packing The burners are despatched in cardboard packages of dimensions: standard and long blast tube versions: 280 x 480 x 265 (W x H x D) external air inlet version: 330 x 500 x 295 (W x H x D) Packing cases of this type are affected by humidity and are not suitable for stacking.
- Page 8 Light oil piping installation diagram From tank To tank Fig. 6 (*) Only for installations with gravity, siphon or for- ced circulation feed systems. If the device installed Burner is a solenoid valve, a timer must be installed to Flexible hoses (fitted) delay the valve closing.
- Page 9 SETTINGS Oil rate adjustment - Single stage burners Priming the pump Before carrying out the adjustment it is necessary to start up the fuel pump, proceeding as follows: Prior to start up the burner, make sure that the return pipe to the tank is not obstructed. Any obstruction would cause the pump seal to break.
- Page 10 LIGHT OIL PUMPS Pump Suntec AS47 A Viscosity 2 - 12 mm²/s (cSt) Fuel temperature 0 - 60 °C into the pump Inlet pressure 14 bar max. Return pressure 2 bar max. Suction height Max. vacuum to avoid formation of gas bubbles: 0,5 bar Rated speed 3600 rpm max.
- Page 11 AIR FLOW ADJUSTMENT Air flow is adjusted by working on the V screw. The position of the air damper is indicated on the graduated scale "I" where Point "0" indicates the completely closed position. Fig. 11 COMBUSTION HEAD ADJUSTMENT Adjust the combustion head using a screwdriver on the VR screw by either rotating counter-clockwise to advance the head or clockwise to retract the head.
- Page 12 ASSEMBLY OF FLEXIBLE LIGHT OIL HOSES Proceed as follows to connect the flexible light oil hoses to the pump: Remove the burner cover. Remove the burner component plate and position it as indicated in Fig. 20a or Fig. 20b on Page 16. Remove the light oil pump delivery and return line plugs.
- Page 13 COMBUSTION SETTING Tab. 5a - Type LO35 G-.TN.x.*.A Combustion Nozzle Pump pressure Oil rate Air damper head index G.P.H. 60° Kg/h +10% index setting setting 0.40 1.52 0.50 1.90 0.60 2.28 0.65 2.47 0.75 2.85 0.85 3.30 Tab. 5b - Type LO35 G-.TN.x.*.A...
- Page 14 PART II: OPERATION MANUAL LIMITATIONS OF USE THE BURNER IS AN APPLIANCE DESIGNED AND CONSTRUCTED TO OPERATE ONLY AFTER BEING CORRECTLY CONNECTED TO A HEAT GENERATOR (E.G. BOILER, HOT AIR GENERATOR, FURNACE, ETC.), ANY OTHER USE IS TO BE CONSIDERED IMPROPER AND THEREFORE DANGEROUS. THE USER MUST GUARANTEE THE CORRECT FITTING OF THE APPLIANCE, ENTRUSTING THE INSTALLATION OF IT TO QUALIFIED PERSONNEL AND HAVING THE FIRST COMMISSIONING OF IT CARRIED OUT BY A SERVICE CENTRE AUTHORISED BY THE COMPANY MANUFACTURING THE BURNER.
- Page 15 Inspect and thoroughly clean the flame detection photoresistor and replace if necessary. In case of doubt, check the detec- tion current after first starting the burner by following the procedure illustrated in Fig. 23. NOZZLE 60° 4.5 ÷ 6 LO35 LO35..P 45° 4.5 ÷ 6 NOZZLE 60°...
- Page 16 DISASSEMBLY OF COMPONENT PLATE Before proceeding to maintenance operations, remove the component plate of the burner "P" by unscrewing the V1, V2, V3 screws and the "F" securing pin. Fig. 19a Couple the plate in one of the ways illustrated in Fig. 20a and Fig. 20b in order to facilitate maintenance operations. Fig.
- Page 17 Unscrew the V screw that fastens the combustion head and remove the head from the nozzle-holder (Fig. 21 - Fig. 22). In order to remove the nozzle, it is important to use two wrenches as shown in Fig. 22,to avoid damaging the bur- ner component plate! Reassemble the combustion head by respecting the position "A"...
- Page 18 EXTERNAL AIR INTAKE KIT ASSEMBLY (when supplied) The burner may be supplied with an external air intake with components contained in the kit provided separately (Code 3300023). Proceed as follow for assembly. Remove the burner cover. Disassemble the burner component plate (see Fig. 19a on Page 16). Fig.
- Page 19 ELECTRICAL DIAGRAMS Electrical diagram code 01-361 Rev. 1 - Standard versions Time counter Light oil solenoid valve Fuse Photoresistor Line switch Phase Burner in operation signaling lamp Burner lockout signaling lamp LOA24/LMO24 Flame control device LANDIS Burner power supply terminal board Fan motor Neutral Thermostats or pressure switches...
- Page 20 Electrical diagram code 01-362 Rev. 1 - Burners with pre-heater Time counter Light oil solenoid valve Fuse Photoresistor Line switch Phase Burner in operation signaling lamp Burner lockout signaling lamp LOA24/LMO24 Flame control device LANDIS Burner power supply terminal board Fan motor Neutral Light oil pre-heater...
- Page 21 SPARE PARTS PART III: MAINTENANCE MANUAL...
- Page 22 POS. DESCRIPTION CODE see Fig. 25a - Fig. 25b - Fig. HEAD UNIT 25c - Fig. 25d AIR DAMPER ADJUSTMENT SCREW 2320040 AIR DAMPER 1010705 AIR DAMPER POINTER 1012002 COVER 1011802 RESET BUTTON RUBBER SEAL 1011903 MOTOR PLATE 1011602 AIR INLET 1010215 GRID 1012201...
- Page 23 COMBUSTION HEAD Fig. 25b - Long blast tube version Fig. 25a - Standard version POS. DESCRIPTION Standard POS. DESCRIPTION Long blast tube PUMP TUBE 3071047 PUMP TUBE 3071047 NOZZLE- HOLDER 2850037 NOZZLE- HOLDER 2850059 NOZZLE-HOLDER EXTENSION 2850119 NOZZLE-HOLDER EXTENSION 2850119 WASHER 2357901 WASHER...
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Page 24: Table Of Contents
APPENDIX: COMPONENTS CHARACTERISTICS LANDIS OIL BURNERS AUTOMATIC CONTROLLER LOA24 LANDIS OIL BURNERS AUTOMATIC CONTROLLER LMO24 - LMO44 SUNTEC PUMPS AS 47 - 57 - 67 DELTA VM PUMPS NOTES FOR USE AND MAINTENANCE OF FUEL PUMPS APPENDIX: COMPONENTS CHARACTERISTICS... -
Page 25: Landis Oil Burners Automatic Controller Loa24
LANDIS OIL BURNERS AUTOMATIC CONTROLLER LOA24 Wiring diagram of the programme To ensure correct wiring it is essential to observe local standards and follow the instructions of the burner manufacturer with regard to LOA... safety devices are intended for use solely with QRB... photore- assembly and start-up. - Page 26 Technical characteristics Commands in the event of operational interference Voltage 220V -15%..240V+10% or Stray light/premature ignition 100V -15%...110V+10% During pre-purge and/or pre-ignition there should be no flamesignal. If Frequency 50...60Hz +/- 6% there is a flame signal, eg from premature ignition due to a faulty sole- External fuse max.10A slow action noid, external light, short circuit in the photoresisto or wiring, malfunc-...
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Page 27: Landis Oil Burners Automatic Controller Lmo24 - Lmo44
Operation LANDIS OIL BURNERS AUTOMATIC CONTROLLER LMO24 - LMO44 Lock-out reset button «EK...» is the key operating element for resetting the burner control and for activating / deactivating The LMO... burner controls are designed for the start-up and supervi- the diagnostic functions. sion of single- or 2-stage forced draught oil burners in intermittent operation. - Page 28 During the time the cause of fault is diagnosed, the control outputs are deactivated. Burner remains shut down Alarm device Fault status signal «AL» at terminal 10 is activated kbr... Cable link (required only when no oil pre-heater is used) The diagnosis of the cause of fault is quit and the burner switched on BV...
- Page 29 General unit data Mains voltage AC 230 V +10 % / -15 % AC 110 V +10 % / -15 % Mains frequency 50...60 Hz ±6 % External primary fuse (Si) 5 A (slow) Power consumption 12 VA Mounting orientation optional Weight approx.
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Page 30: Suntec Pumps As 47
SUNTEC PUMPS AS 47 - 57 - 67 valve will be built up very rapidly, which gives a very sharp cut-on fun- ction. Operating principle Cut-off The gear set draws oil from the tank through the built-in filter and tran- When the burner stops, the solenoid opens the by-pass at the same sfers it to the valve that regulates the oil pressure to the nozzle line. -
Page 31: Delta Vm Pumps
DELTA VM PUMPS Suction line vacuum 0,5 bar (15 inHg) max Suction line pressure 0,7 bar (10 psi) max In the VM series of DELTA pumps the pressurised flow of oil P is shut Return line pressure 1,5 bar (21 psi) max off by a built in solenoid and may therefore be switched on for startup of the motor pre-purge) or off before the motor itself switches off Cut-Off pressure... -
Page 32: Notes For Use And Maintenance Of Fuel Pumps
NOTES FOR USE AND MAINTENANCE OF FUEL PUMPS Make sure that the by-pass plug is not used in a single pipe installation, because the fuel unit will not function properly and damage to the pump and burner motor could result. Do not use fuel with additives to avoid the possible forma- tion over time of compounds which may deposit between the gear teeth, thus obstructing them. - Page 33 APPENDIX: COMPONENTS CHARACTERISTICS...
- Page 34 APPENDIX: COMPONENTS CHARACTERISTICS...
- Page 35 APPENDIX: COMPONENTS CHARACTERISTICS...
- Page 36 BURNERS 20, N.W.A., 3rd FLOOR, CLUB ROAD, PUNJABI BAGH EXTENTION, NEW DELHI-110026 PH.: 011-25223709,25227985,25228318 TELE FAX: 011-25228318, EXT.-14 & 15 e-mail: denovo1@vsnl.com denovo1@sify.com website: www.unigasburners.co.in...