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Automatic Creasing, Perforating
This document including its appendices is exclusive intellectual property of Cyklos (producer cooperative)
Choltice. Any other use (copying, distribution or sale) is possible only with approval of the chairman of the
cooperative.
Operating Instructions
and Punching Machine
AIRSPEED 450
Valid from serial number:
Attention
201926663
Issue no.
4
Sheets
38
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Table of Contents
Related Manuals for Cyklos AIRSPEED 450
Summary of Contents for Cyklos AIRSPEED 450
- Page 1 Punching Machine AIRSPEED 450 Attention This document including its appendices is exclusive intellectual property of Cyklos (producer cooperative) Choltice. Any other use (copying, distribution or sale) is possible only with approval of the chairman of the cooperative. Valid from serial number:...
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Page 2: Table Of Contents
Operating Instructions | AirSpeed 450 CONTENTS 1. Introduction ............................... 4 2. Safety Risks .............................. 4 2.1 Warning ............................... 4 2.2 General Work Safety and Health Protection ..................4 3. Warnings ..............................5 4. Technical Parameters ..........................7 5. Machine Description ..........................8 5.1. - Page 3 Operating Instructions | AirSpeed 450 8.7.1 Total Batch ..........................23 8.7.2 Partial Batch ..........................24 8.8 Program Saving and Loading ......................24 8.9 Starting Working Cycle ........................25 8.9.1 Working Screen .......................... 26 8.10 Manual Control ..........................27 8.10.1 Rotary Perforating, Cutting ......................27 8.10.2 TriFold 360 Connection ......................
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Page 4: Introduction
2. SAFETY RISKS 2.1 Warning When using AirSpeed 450, all safety rules and procedures as well as all warnings regarding work safety and health protection listed in this document must be observed. Otherwise, considering the bellow listed factors, a serious injury or death of a person, damage or destruction of the machine, its parts or accessories could occur. -
Page 5: Warnings
Operating Instructions | AirSpeed 450 If the AIRSPEED 450 is used correctly, it is a very safe machine. However, if used incorrectly, it can be dangerous. When operating the machine, the operator is responsible for their own personal safety. The manufacturer may not be held liable for any personal injury or damage to the machine caused by use or operation at variance with these Operating Instructions. - Page 6 Operating Instructions | AirSpeed 450 g) It is forbidden to connect the machine to voltage different from that indicated on the manufacturer’s identification plate. h) Read all instructions before using the machine. Keep the children away from the machine. It is forbidden to put fingers or hands into the machine when the electric cord is plugged in.
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Page 7: Technical Parameters
Operating Instructions | AirSpeed 450 4. TECHNICAL PARAMETERS Working width 115 – 456 mm, min. sheet size 115 x 130 mm Recommended paper grammage 80 – 400 g/m² (creasing, punching) 80 – 250 g/m² (perforating) Crease width* CITO 1.0 mm – paper thickness < 0.4 mm (recommended grammage 80 –... -
Page 8: Machine Description
Operating Instructions | AirSpeed 450 5. MACHINE DESCRIPTION 5.1. Introduction The electric automatic creasing and perforating machine serves for the processing of graphic material of up to 450 mm in width. The creasing allows for easy folding of the paper, thereby making the machine convenient for use in combination with a folding module. -
Page 9: Exchangeable Tools
Operating Instructions | AirSpeed 450 25 – Guiding, perforating pulley 29 – Fixing sleeve 26 – Thrust pulley 30 – Perforating (Cutting) kit 27 – Rear upper cover 40 – Warning Sign 28 – Shaft 41 – Front Air Blow Regulatory Adjustment Screw Fig. - Page 10 Operating Instructions | AirSpeed 450 Fig. 3: Perforating tool 2:1- 9 TPI (571 40 465a) – standard equipment. Microperforating tool (571 40 464) as optional accessory. Fig. 4: Creasing tool CITO 1.0 mm (571 40 467) – standard equipment. Creasing tool CITO 1.4 mm (571 40 468) as optional accessory.
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Page 11: Machine Installation
Operating Instructions | AirSpeed 450 6. MACHINE INSTALLATION Unpack the machine, take it out of the box and remove the four transport bolts at the base of the machine. Put the machine on the table (refer to Appendix 2 for the table assembly instructions) and use the screws (36) to attach it to the table. - Page 12 Operating Instructions | AirSpeed 450 Fig. 7: Setting the Side Guides Loosen the side guide lock (9). Set the side guides (12) approximately for the paper format size so that the position of the sheet is symmetrical with the centre of the table. The rulers on the feeding table serve for exact setting of the side guides (12).
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Page 13: Setting The Table Upper Position
Operating Instructions | AirSpeed 450 7.1.1 Setting the Table Upper Position Use the table position regulation screw (8) to set the table upper position. With default settings, the gauge (37) is approximately in the centre of the hole (Fig. 9). The table upper position may need to be changed when paper wave needs to be eliminated. -
Page 14: Setting Air Blowers Gap
Operating Instructions | AirSpeed 450 Fig. 10b: Setting the gap of Separator and Air Blowers 7.3 Setting Air Blowers Gap Use the Front Air Blow Regulatory Adjustment Screw (41) to increase or decrease the amount of air fanning out the pile of processed stock from the front side. The opening of the gap should be set according to the paper weight/thickness, sheet size and extent of static electricity inside processed stock. -
Page 15: Setting Perforation Or Cutting Thrust
Operating Instructions | AirSpeed 450 Fig. 11: Setting Rotary Perforating and Cutting For the machine to operate properly, the thrust pulleys (26) must always be put on the shafts correctly. Once the setting is finished, tilt the cover (27) down because it operates as a stripper! 7.4.1 Setting Perforation or Cutting Thrust... -
Page 16: Adjustment Of Top Bar Stroke
Operating Instructions | AirSpeed 450 7.6 Adjustment of Top Bar Stroke Unless the depth of a crease on both sides of the sheet is identical or unless the sheet is torn away evenly after perforation, the top bar (23) can be moved down using the tool thrust regulation screws (20). The screws should be loosened anticlockwise by approx. -
Page 17: Setting The Machine Using Touch Screen
Operating Instructions | AirSpeed 450 8. SETTING THE MACHINE USING TOUCH SCREEN 8.1 Touch Screen Preview Fig. 13: Start-up Screen When the electric switch (4) is turned on, the Start-up Screen (Fig. 13) displays on the touch screen showing the machine’s name and picture. After a few seconds this screen automatically changes to the “SETTING”... -
Page 18: Manual Control
Operating Instructions | AirSpeed 450 8.2.2 Manual Control Press to display the manual control screen, see Section 8.10. 8.2.3 Info Press to display the information screen. The data are approximate. Press OK to go back to the “SETTING” screen. Fig. 15: “INFO” Screen 8.2.4 Language Selection... -
Page 19: Service Menu
Operating Instructions | AirSpeed 450 8.2.5 Service Menu Press to display the “SERVICE MENU” screen. This menu is password-protected and accessible only to the manufacturer’s (distributor’s) service engineers. If you do not know the password, press to return to the “SETTING” screen (Fig. 17a). Entering the correct password and confirming by OK displays the “SERVICE MENU”... -
Page 20: Setting The Feed
Operating Instructions | AirSpeed 450 8.3 Setting the Feed Press FEEDING on the “SETTING” screen (Fig. 14) to display the following menu. Fig. 18: “FEEDING” Screen Press the number icon next to SHEET LIFTING and SHEET FANNING fields to display a numerical keypad in order to enter the values from 0 to 100, confirm by ENTER. -
Page 21: Setting The Number And Position Of Creases/Perforations
Operating Instructions | AirSpeed 450 enter the number of test sheets if required; the default value is 1. During the test the screen shows the sheets yet to be processed in the test. Multiple-sheet test is recommended. If paper feed is set incorrectly, the machine switches off automatically during the test and the touch screen displays a red warning INCORRECT FEEDING. -
Page 22: Setting The Number Of Segments
Operating Instructions | AirSpeed 450 the number of test sheets if required; the default value is 1. During the test the screen shows the sheets yet to be processed in the test. Once the test is completed, it is recommended to check the measured length before processing the rest of the batch. -
Page 23: Setting The Speed Of Processing
Operating Instructions | AirSpeed 450 8.5 Setting the Speed of Processing Press SPEED OF PROCESSING on the “SETTING” screen (Fig. 14) to display the following menu. Fig. 21: “SPEED OF PROCESSING” Screen Change speed by using the + and - keys. Minimum and maximum values: 50 and 100, respectively. The default value is 100, which means 100% speed of the machine (3,000 A4 sheets per hour). -
Page 24: Partial Batch
Operating Instructions | AirSpeed 450 machine by pressing the START button , the machine goes on to process the remaining sheets in the batch. 2. Press STOP (2) to stop the machine. The touch screen shows only the total batch and the value showing the number sheets already processed in the batch is reset to zero. -
Page 25: Starting Working Cycle
Operating Instructions | AirSpeed 450 Fig. 23: “PROGRAM SAVING AND LOADING” Screen Press SAVE if you have your job ready and wish to save it. In the JOB NAME field you may enter up to 24 characters to name the program you wish to save. The field changes along with the program number. Press OK to go back to the “SETTING”... -
Page 26: Working Screen
Operating Instructions | AirSpeed 450 Fig. 24: “WORKING CYCLE” Screen The feeding head starts feeding sheets of paper into the machine. Do not load another pile of paper onto the feeding table until the machine has processed the last paper, which automatically ends the working cycle and the “WORKING CYCLE”... -
Page 27: Manual Control
8.10.2 TriFold 360 Connection Use TRIFOLD 360 CONNECTION key to align and connect AirSpeed 450 with folding unit Cyklos TriFold 360. After pressing the key, one sheet of paper is fed through the machine until its front edge stops about 7 cm behind the exit of the machine. -
Page 28: Recommended Machine Maintenance
Operating Instructions | AirSpeed 450 Fig. 26: “MANUAL CONTROL” Screen 9. RECOMMENDED MACHINE MAINTENANCE Clean dust from the machine after each job using, for example, compressed air. Grease the bearings (positions 21 and 24) with bearing grease annually. 10. MACHINE DISPOSAL After the end of the service life, it is forbidden to dispose of the machine in the municipal waste. -
Page 29: Appendix 1: Accessories
40 467) and Creasing Tool – “Iron Channel” 1.9 mm (571 40 466) are kept in the waste drawer (1). Note: The tools for GPM 450 SPEED and AirSpeed 450 are identical. As AirSpeed 450 is wider, a small metal-sheet extension needs to be fitted on this tool; the extension is kept in the waste drawer, see the... - Page 30 Operating Instructions | AirSpeed 450 572 59 228 Front stop (16) 572 59 163 Rear side guide (6) 572 59 162 Back stop (5)
- Page 31 Operating Instructions | AirSpeed 450 572 59 177 Levelling strip (14) 413 00 007/0 Allen key no. 2 413 00 014/0 Allen key no. 4 413 00 016/0 Allen key no. 8 413 00 018/0 Wrench no. 17 413 00 019/0 Cross screwdriver no.
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Page 32: Appendix 2: Table Assembling Instructions
Operating Instructions | AirSpeed 450 APPENDIX 2: TABLE ASSEMBLING INSTRUCTIONS POSITION DESCRIPTION BASE WHEEL WITH BRAKE BOTTOM BASE SCREW M10x25 NUT M10 WASHER 10.5 SPRING WASHER 10 STAND-FRAME ASSEMBLY SHELF ASSEMBLY SCREW M6x14 COVERING PLATE... -
Page 33: Appendix 3: Optional Accessory
Operating Instructions | AirSpeed 450 APPENDIX 3: OPTIONAL ACCESSORY 3.1 Strike Tools 1. Microperforating tool 30 TPI (571 40 464) …………………………………………………… 2. Cutting tool (571 40 551) 3. Partial perforating tool (571 40 571) - - - - - - -... -
Page 34: Removing Punching Tool Pins
Operating Instructions | AirSpeed 450 9. Punching tool with calendar semi-circle – round, diameter 4 mm, 3:1 (571 40 476) 10. Punching tool for coil binding – oval 4 x 5 mm, 4:1, 6,3 mm (571 40 594) 11. Euro Punch tool (571 40 506) 3.1.1 Removing Punching Tool Pins... -
Page 35: Rotary Tools
Operating Instructions | AirSpeed 450 3.2 Rotary Tools You can fit as many as 13 rotary tools on the shaft (28) at the machine output. 572 59 270 Complete perforating kit 572 59 271 Complete cutting kit Note: 1x complete perforating kit (572 59 570) and 1x cutting wheel (572 75 916) come as part of the standard equipment. -
Page 36: Appendix 4: Ultrasound Set For Double Sheet Detection
Operating Instructions | AirSpeed 450 APPENDIX 4: ULTRASOUND SET FOR DOUBLE SHEET DETECTION Starting from serial number 201926663 there is an option to purchase Ultrasound Set for detection of double sheets. Installation of this set is not part of this document. After purchasing the item, you’ll receive a separate manual with description of its installation and functionality. -
Page 37: Appendix 5: The Most Common Faults (Troubleshooting)
Operating Instructions | AirSpeed 450 APPENDIX 5: THE MOST COMMON FAULTS (TROUBLESHOOTING) 1) Error screen – PAPER NOT LOADED After pressing START key the red screen with warning sign PAPER NOT LOADED appears. It shows up if the sensor in the feeding tray doesn’t detect the paper. The paper is either missing completely, or there is a dark or even solid black section paper loaded. - Page 38 Operating Instructions | AirSpeed 450 Reset the machine (turn it off and then on again). 6) Machine does not feed paper or feeds multiple sheets Check the separator setting (Section 7.2), check front air blowers gap (Section 7.3) Check the SHEET LIFTING and SHEET FANNING settings (Section 8.3) This fault may be caused by a static charge, which keeps the sheets stuck together.
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