Alfa Laval TJ40G Instruction Manual
  1. Manuals
  2. Brands
  3. Alfa Laval Manuals
  4. Industrial Equipment
  5. TJ40G
  6. Instruction manual

Alfa Laval TJ40G Instruction Manual

Rotary jet head
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Instruction Manual
Alfa Laval TJ40G Rotary Jet Head
Covering: Standard Machines, Heavy duty (HD),
Q-doc - Equipment Doc (3.1 Inspection Certificate - EN 10204)
Machines delivered with ATEX/IECEx Certification in accordance with Directive 2014/34/EU
TE91A725. First published: 2017-01
ESE03480-EN8
Original manual
2022-11

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the TJ40G and is the answer not in the manual?

Questions and answers

Related Manuals for Alfa Laval TJ40G

Summary of Contents for Alfa Laval TJ40G

  • Page 1 Instruction Manual Alfa Laval TJ40G Rotary Jet Head Covering: Standard Machines, Heavy duty (HD), Q-doc - Equipment Doc (3.1 Inspection Certificate - EN 10204) Machines delivered with ATEX/IECEx Certification in accordance with Directive 2014/34/EU TE91A725. First published: 2017-01 ESE03480-EN8 2022-11...

  • Page 3: Table Of Contents

    6.7. Assembly instructions ................7. Trouble shooting guide ..............8. Technical data ................8.1. Performance data for TJ40G ..............8.2. Performance data for TJ40G Burst ............. 8.3. Performance data for TJ40G-HD ............... 8.4. Performance data for TJ40G-HD Burst ............9. Product programme .................
  • Page 4 The information herein is correct at the time of issue but may be subject to change without prior notice 10.2. Alfa Laval Toftejorg TJ40G-HD ..............10.3. Tools ....................11. General information ................. 11.1. Service and repair ................11.2. How to order spare parts ................ 11.3. How to contact Alfa Laval Kolding A/S ............

  • Page 5: Declarations Of Conformity

    EU Declaration Declaration Declaration of of of Conformity Conformity Conformity The Designated Company Alfa Laval Kolding A/S, Albuen 31, DK-6000 Kolding, Denmark, +45 79 32 22 00 Company name, address and phone number Hereby declare that Rotary Jet Head Designation TJ40G...
  • Page 6 UK Declaration Declaration of of of Conformity Conformity Declaration Conformity The Designated Company Alfa Laval Kolding A/S, Albuen 31, DK-6000 Kolding, Denmark, +45 79 32 22 00 Company name, address and phone number Hereby declare that Rotary Jet Head Designation TJ40G...

  • Page 7: Safety

    2 Safety TJ40G Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. Always Always read Always read read the the manual manual manual before before before using using the using...

  • Page 8: Introduction

    TJ40G 3.1 Introduction The Alfa Laval Toftejorg TJ40G Rotary Jet Head has been developed to meet the highest demands for efficiency, reliability and hygiene within food and beverage, pharmaceutical and biochemical industry. This manual has been prepared as a guide for installing, operating and maintaining your Alfa Laval Toftejorg tank cleaning machine.

  • Page 9: Patents And Trademarks

    This instruction manual is published by Alfa Laval without any warranty. Improvements and changes to this instruction manual may at any time be made by Alfa Laval without prior notice. Such changes are incorporated in new editions of this instruction manual.

  • Page 10: Atex/Iecex Marking

    TJ40G 3.5 ATEX/IECEx marking The Alfa Laval Toftejorg TJ40G is certified as category I component. The ATEX certification is carried out by the Notified Body SGS Fimko Oy, who has issued the certificate no. Baseefa17ATEX0018X. The IECEx certification is carried out by the Certification Body SGS Baseefa Ltd., who has issued the certificate no. IECEx BAS 17.0017X.

  • Page 11: Atex/Iecex Temperature Class And Code

    II 1D Ex h IIIC T85°C…T140°C Da 3.7 Quality system The Alfa Laval Toftejorg TJ40G is designed to be best-in-class on hygienic design using recognised principles of hygienic design wherever feasible. It is produced according to Alfa Laval Kolding’s ISO-9001 international Standard certified quality system. All...

  • Page 12: Installation

    4.1 General description The Alfa Laval Toftejorg tank cleaning machine is a media driven and media lubricated tank cleaning machine. No lubricating substances such as oil, grease etc. are used. All materials comply with FDA 21CFR§177 and for polymers also EU 10/2011.
  • Page 13 4 Installation TJ40G Apart from the main flow flushing the gear and the hub, and thereafter forming the jets through the nozzles, fluid is flushed through all inter- nal areas, through bevel gear, ball bearings and gaps between moving parts and finally also used for cleaning of the outside surfaces of the machine.

  • Page 14: General Safety And Installation Instructions

    For high amounts of particles in the recirculating CIP liquid it is recommended to install a strainer according to the smallest clearance in the machines. For the TJ40G a strainer of 0.1 mm is recommended and for the TJ40G-HD a strainer of 1 mm is recommended.

  • Page 15: Specific Conditions For Safe Use In Accordance With Atex/Iecex Certification

    4 Installation TJ40G 4.4 Specific conditions for safe use in accordance with ATEX/IECEx certification Directive ective 2014/34/EU 2014/34/EU ective 2014/34/EU NOTE NOTE NOTE Explosion protection type is constructional safety “c”. W W W ar ar arning: ning: ning: Operated in in in a a a hazar...
  • Page 16 4 Installation TJ40G 4.4 Specific conditions for safe use in accordance with ATEX/IECEx certification W W W ar ar arning: ning: ning: Max. Max. permitted Max. permitted steaming permitted steaming steaming temperatur temperatur temperatur e e e The maximum permitted steam temperature trough the machine and ambient temperature is 140°C.
  • Page 17 4 Installation TJ40G 4.4 Specific conditions for safe use in accordance with ATEX/IECEx certification W W W ar ar arning: ning: Pr Pr Process ocess generated generated electr electr ostatic ostatic ning: ocess generated electr ostatic The user must address the electrostatic hazards generated from the process of the equipment in accordance with guidance document IEC/TS 60079-32-1:2013.

  • Page 18: Operation

    Use only media compatible with Stainless Steel AISI 316, SAF 2205, PEEK, PFA HP and EPDM. Normal detergents, moderate solutions of acids and alkalics are acceptable. Aggressive chemicals, excessive concentrations of chemicals at elevated temperatures, as well as certain hypocrites should be avoided. If in doubt, contact your local Alfa Laval sales office. NOTE...

  • Page 19: Safety Precautions

    TJ40G 5.2 Safety precautions The machine is intended for use inside a tank only. As peak velocity of main jets reaches 40 m/sec., The Alfa Laval Toftejorg TJ40G must not be operated in open air or when tank is open.

  • Page 20: Maintenance

    Handle the Alfa Laval Toftejorg machine with care. Take proper action to protect surfaces from being damaged. Always use only proper tools and the Alfa Laval Toftejorg TJ40G standard tool kit (page 22). Never use force, hammer or pry components together or apart. Always perform all assembly/disassembly steps in the order described in this manual.

  • Page 21: Maintenance Intervals And Service Kits

    It is recommended that the wear parts are checked every 500 working hours for machine working under normal conditions. There are Minor and Major service kits for the Alfa Laval Toftejorg TJ40G (see parts lists and drawings page 46 ff).

  • Page 22: General Assembly/Disassembly Recommendations

    - Torque wrench - Support ring (only for changing ball races) - e.g. a piece of pipe with an inner diameter of ø67 - ø80 - Bench vice (large enough to secure the body of the TJ40G) - Rubber hammer...

  • Page 23: Disassembly Instructions

    6 Maintenance TJ40G 10 Parts Parts lists lists and and drawings, drawings, ser service vice kits kits and and tools tools The items (#) refer to section 10 Parts lists drawings, vice kits tools 6.6 Disassembly instructions W W W ar ar arning:...
  • Page 24 6 Maintenance TJ40G 10 Parts Parts lists lists and and drawings, drawings, ser service vice kits kits and and tools tools The items (#) refer to section 10 Parts lists drawings, vice kits tools Step Step Step 10 Remove stem (11) along with ball retainer w. balls (5) and stem nut (12) from the machine.

  • Page 25: Assembly Instructions

    6 Maintenance TJ40G 10 Parts Parts lists lists and and drawings, drawings, ser service vice kits kits and and tools tools The items (#) refer to section 10 Parts lists drawings, vice kits tools 6.7 Assembly instructions W W W ar ar arning:...
  • Page 26 6 Maintenance TJ40G 10 Parts Parts lists lists and and drawings, drawings, ser service vice kits kits and and tools tools The items (#) refer to section 10 Parts lists drawings, vice kits tools Ball Ball Ball race race race (if (if (if r r r eplaced...
  • Page 27 6 Maintenance TJ40G 10 Parts Parts lists lists and and drawings, drawings, ser service vice kits kits and and tools tools The items (#) refer to section 10 Parts lists drawings, vice kits tools Step Step Step 22 Place O-ring (23) around the stem (11).

  • Page 28: Trouble Shooting Guide

    Remove cone (see page 23) and check for clogging in guide and impeller area. If large particles repeatedly get jammed in the machine, install filter or reduce mesh size of installed filter (1 mm) in supply line or contact Alfa Laval for other solutions. Foreign...

  • Page 29: Technical Data

    8 Technical data TJ40G Weight of machine: 6.3 kg (13.9 lb) 6.7 kg (14.8 lb) including welding adapter Working pressure: 3-12 bar (43-174 psi) Recommended inlet pressure: 5-7 bar (70-100 psi) Max. inlet pressure: 12 bar (174 psi) Max. recommended working liquid temperature 95°C (200°F)

  • Page 30: Performance Data For Tj40G

    8 Technical data TJ40G Performance data for TJ40G 8.1 Performance data for TJ40G Article Article numbers Article numbers numbers 96900003XX 96900003XX 96900003XX (TJ40G) (TJ40G) (TJ40G) Flow rate rate Flow Flow rate /h USgpm Nozzles mm Inlet pressure...
  • Page 31 Note: Throw lengths are measured as horizontal throw length at static condition. Vertical throw length upwards is approx. 1/3 less. Throw lengths are defined and measured as given in Alfa Laval Technical Specification 93P003. Effective throw length varies depending on jet transverse speed over surface, substance to be removed, cleaning procedure and agent. The inlet pressure has been taken immediately before the machine inlet.
  • Page 32 Sec. pr. rev. PTM (Pattern Time Munutes) Nozzles mm [sec] [min] Inlet pressure Article Article Article numbers numbers numbers 96900004xx 96900004xx (TJ40G Burst), see section 8.2 Performance data for TJ40G Burst 96900004xx Burst machines: 20-25% faster complete pattern...

  • Page 33: Performance Data For Tj40G Burst

    8 Technical data TJ40G Performance data for TJ40G Burst 8.2 Performance data for TJ40G Burst Article numbers numbers 96900004XX 96900004XX (TJ40G (TJ40G Burst) Burst) Article Article numbers 96900004XX (TJ40G Burst) Flow Flow rate Flow rate rate /h USgpm Nozzles mm...
  • Page 34 8 Technical data TJ40G Performance data for TJ40G Burst Article numbers numbers 96900004XX 96900004XX (TJ40G (TJ40G Burst) Burst) Article Article numbers 96900004XX (TJ40G Burst) Cleaning Cleaning time Cleaning time for time for complete complete complete patter patter patter n n n (= (= (= 8 8 8 cycles)

  • Page 35: Performance Data For Tj40G-Hd

    8 Technical data TJ40G Performance data for TJ40G-HD 8.3 Performance data for TJ40G-HD Article numbers numbers 96900002XX 96900002XX (TJ40G (TJ40G - - - HD) Article Article numbers 96900002XX (TJ40G Flow rate rate Flow Flow rate /h USgpm Nozzles mm Inlet pressure...
  • Page 36 Note: Throw lengths are measured as horizontal throw length at static condition. Vertical throw length upwards is approx. 1/3 less. Throw lengths are defined and measured as given in Alfa Laval Technical Specification 93P003. Effective throw length varies depending on jet transverse speed over surface, substance to be removed, cleaning procedure and agent. The inlet pressure has been taken immediately before the machine inlet.
  • Page 37 Sec. pr. rev. PTM (Pattern Time Munutes) Nozzles mm [sec] [min] Inlet pressure Article Article Article numbers numbers numbers 96900001xx 96900001xx (TJ40G-HD Burst), see section 8.4 Performance data for TJ40G-HD Burst 96900001xx Burst machines: 20-25% faster complete pattern...

  • Page 38: Performance Data For Tj40G-Hd Burst

    8 Technical data TJ40G Performance data for TJ40G-HD Burst 8.4 Performance data for TJ40G-HD Burst Article Article numbers Article numbers 96900001XX numbers 96900001XX 96900001XX (TJ40G (TJ40G - - - HD (TJ40G HD Burst) Burst) Burst) Flow Flow rate Flow rate...
  • Page 39 8 Technical data TJ40G Performance data for TJ40G-HD Burst Article numbers numbers 96900001XX 96900001XX (TJ40G (TJ40G - - - HD HD Burst) Burst) Article Article numbers 96900001XX (TJ40G Burst) Cleaning Cleaning Cleaning time time time for for complete complete patter...

  • Page 40: Product Programme

    9 Product programme TJ40G This manual covers the product program for Alfa Laval Toftejorg TJ40G tank cleaning machine 9.1 Standard configurations Heavy Duty (HD) Standard Documentation Configuration Item number Item number Q-Doc ATEX/IECEx 4 x Ø6, fast 9690 0003 9690 0002 4 x Ø6...

  • Page 41: Standard Configurations, Burst

    9 Product programme TJ40G This manual covers the product program for Alfa Laval Toftejorg TJ40G tank cleaning machine 9.2 Standard configurations, Burst Heavy Duty (HD), Burst Standard, Burst Documentation Configuration Item number Item number Q-Doc ATEX/IECEx 4 x Ø6, fast...

  • Page 42: Available Add-Ons

    9 Product programme TJ40G This manual covers the product program for Alfa Laval Toftejorg TJ40G tank cleaning machine 9.3 Available add-ons Explanation Explanation Explanation to to to Add Add- - - ons Equipment Documentation includes: - EN 1935/2004 DoC - EN 10204 type 3.1 inspection Certificate and DoC...

  • Page 43: Available Welding And Thread Adaptors

    9 Product programme TJ40G This manual covers the product program for Alfa Laval Toftejorg TJ40G tank cleaning machine 9.5 Available welding and thread adaptors Welding adapter (see right) with sealing assembly between down pipe, welding adapter and machine. Welding connections are ordered separately.

  • Page 44: Overview Of Guide And Impeller Combinations - 4 Nozzles

    9 Product programme TJ40G This manual covers the product program for Alfa Laval Toftejorg TJ40G tank cleaning machine 9.6 Overview of guide and impeller combinations - 4 nozzles...

  • Page 45: Overview Of Guide And Impeller Combinations - 2 Nozzles

    9 Product programme TJ40G This manual covers the product program for Alfa Laval Toftejorg TJ40G tank cleaning machine 9.7 Overview of guide and impeller combinations - 2 nozzles...

  • Page 46: Parts Lists And Drawings, Service Kits And Tools

    10 Parts lists and drawings, service kits and tools TJ40G 10.1 Alfa Laval Toftejorg TJ40G TJ40G TJ40G TJ40G...
  • Page 47 Gasket f. cone - outside ¬ Configuration according to delivery note/order. Parts marked with � are included in the Minor Service Kit for TJ40G: 96900031XX Parts marked with ˆ are included in the Major Service Kit for TJ40G: 96900062XX The machine can be delivered with ATEX/IECEx certification.

  • Page 48: Alfa Laval Toftejorg Tj40G-Hd

    10 Parts lists and drawings, service kits and tools TJ40G HD 10.2 Alfa Laval Toftejorg TJ40G-HD TJ40G TJ40G TJ40G - - - HD...
  • Page 49 Gasket f. cone - outside ¬ Configuration according to delivery note/order. Parts marked with � are included in the Minor Service Kit for TJ40G-HD: 96900031XX Parts marked with ˆ are included in the Major Service Kit for TJ40G-HD: 96900065XX The machine can be delivered with ATEX/IECEx certification.

  • Page 50: Tools

    10 Parts lists and drawings, service kits and tools TJ40G 10.3 Tools Alfa Laval Laval T T T oftejorg oftejorg TJ40G TJ40G T T T ool ool kit kit kit Alfa Alfa Laval oftejorg TJ40G Article Article Article number number TE81B149...

  • Page 51: General Information

    TJ40G 11.1 Service and repair Upon every return of a product, no matter if for modifications or repair, it is necessary to contact your local Alfa Laval office to guarantee a quick execution of your request. You will receive instructions regarding the return procedure from your local Alfa Laval office. Be sure to follow the instructions closely.
  • Page 52 © Alfa Laval Corporate AB This document and its contents is owned by Alfa Laval Corporate AB and protected by laws governing intellectual property and thereto related rights. It is the responsibility of the user of this document to comply with all applicable intellectual property laws. Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any purpose, without the expressed permission of Alfa Laval Corporate AB.

Table of Contents