Keystone KSTAP10PINV User Manual page 10

Work shall be undertaken under a controlled procedure so as to minimise the risk of a flammable
gas or vapour being present while the work is being performed.
3)General work area
All maintenance staff and others working in the local area shall be instructed on the nature of work
being carried out. Work in confined spaces shall be avoided. The area around the workspace shall
be sectioned off. Ensure that the conditions within the area have been made safe by control of
flammable material.
4)Checking for presence of refrigerant
The area shall be checked with an appropriate refrigerant detector prior to and during work, to ensure
the technician is aware of potentially flammable atmospheres. Ensure that the leak detection
equipment being used is suitable for use with flammable refrigerants, i.e. non-sparking, adequately
sealed or intrinsically safe.
5)Presence of fire extinguisher
If any hot work is to be conducted on the refrigeration equipment or any associated parts, appropriate
fire extinguishing equipment shall be available to hand. Have a dry powder or CO2 fire extinguisher
adjacent to the charging area.
6)No ignition sources
No person carrying out work in relation to a refrigeration system which involves exposing any pipe
work that contains or has contained flammable refrigerant shall use any sources of ignition in such a
manner that it may lead to the risk of fire or explosion. All possible ignition sources, including cigarette
smoking, should be kept sufficiently far away from the site of installation, repairing, removing and
disposal, during which flammable refrigerant can possibly be released to the surrounding space. Prior
to work taking place, the area around the equipment is to be surveyed to make sure that there are no
flammable hazards or ignition risks. No Smoking signs shall be displayed.
7)Ventilated area
Ensure that the area is in the open or that it is adequately ventilated before breaking into the system or
conducting any hot work. A degree of ventilation shall continue during the period that the work is carried
out. The ventilation should safely disperse any released refrigerant and preferably expel it externally into
the atmosphere.
8)Checks to the refrigeration equipment
Where electrical components are being changed, they shall be fit for the purpose and to the correct
specification. At all times the manufacturer's maintenance and service guidelines shall be followed. If in
doubt consult the manufacturer's technical department for assistance. The following checks shall be
applied to installations using flammable refrigerants:
The charge size is in accordance with the room size within which the refrigerant containing parts are
installed;
The ventilation machinery and outlets are operating adequately and are not obstructed;
If an indirect refrigerating circuit is being used, the secondary circuit shall be checked for the presence
of refrigerant; Marking to the equipment continues to be visible and legible. Markings and signs that
are illegible shall be corrected;
Refrigeration pipe or components are installed in a position where they are unlikely to be exposed to
any substance which may corrode refrigerant containing components, unless the components are co
nstructed of materials which are inherently resistant to being corroded or are suitably protected against
being so corroded.
9)Checks to electrical devices
Repair and maintenance to electrical components shall include initial safety checks and component
inspection procedures. If a fault exists that could compromise safety, then no electrical supply shall be
connected to the circuit until it is satisfactorily dealt with. If the fault cannot be corrected immediately
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