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Öhlins RXF34 m.2 Workshop Manual

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Front Fork
RXF34 m.2/RXC34 m.1
Workshop Manual - Chassis and Air Spring 100 h service

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Summary of Contents for Öhlins RXF34 m.2

  • Page 1 Front Fork RXF34 m.2/RXC34 m.1 Workshop Manual - Chassis and Air Spring 100 h service...
  • Page 2: Table Of Contents

    Do not use a pressure washer or a power washer when cleaning the fork. Table of Contents Tools ....................3 Overview - General layout ..............3 Chassi 100-Hour Service..............5 Air spring Cartridge 100-hour service ..........9 Appendix A. RXF34 m.2/ RXC34 m.1..........16 Appendix B. RXC34 m.1 Carbon ............17...
  • Page 3: Tools

    RXF34 M.2/RXC34 M.1 FRONT FORK 100 H SERVICE Tools 19246-03 Wiper seal tool 34 Cassette lockring tool Oil, grease Damper fluid 01309-01 - High performance suspension fluid 1L Fork lubrication fluid 01336-01 - Renep CGLP 68 Fork lube 1L Air spring lubrication fluid 01337-06 - Renep CGLP 220 Air spring lube 0.6L...
  • Page 4 RXF34 M.2/RXC34 M.1 FRONT FORK 100 H SERVICE Service kit contents 19542-01 Service kit chassis RFX34 19547-01 Air spring 31 RFX 34 100 h service kit 00329-21 00338-57 00638-62 00638-85 (Circlip 33.2x1) (O-ring 9.1x1.6) (O-ring 26.7x1.78) (O-ring 25x3) 01027-25 19525-01 19528-01 (X-ring 23.39x3.53 NBR70)
  • Page 5: Chassi 100-Hour Service

    RXF34 M.2/RXC34 M.1 FRONT FORK 100 H SERVICE Chassi 100-Hour Service Note! Record the rebound adjuster setting and the pressure in the positive air chamber before service. We recommend using a bike stand to clamp the steering tube when working on the fork.
  • Page 6 RXF34 M.2/RXC34 M.1 FRONT FORK 100 H SERVICE 8. Use tweezers to cautiously remove the foam rings in the lower legs. 9. Soak the new foam rings in fresh fork lubrication fluid. 10. Use a screwdriver or similar to remove the old wiper seals.
  • Page 7 RXF34 M.2/RXC34 M.1 FRONT FORK 100 H SERVICE 12. Carefully clean the wiper seal and foam ring areas using disc brake cleaner and a paper cloth or rag to remove old suspension fluid and dirt. 13. Reinstall new wiper seals into the lower legs. Use the wiper seal tool and a soft hammer to put them in place.
  • Page 8 RXF34 M.2/RXC34 M.1 FRONT FORK 100 H SERVICE 15. Hold the lower legs upside down and use a soft rag inside the wiper seals to wipe of any oil residues from previous step. 16. Apply a thin layer of function grease to the inner surfaces of the wiper seals.
  • Page 9: Air Spring Cartridge 100-Hour Service

    RXF34 M.2/RXC34 M.1 FRONT FORK 100 H SERVICE Air spring Cartridge 100-hour service Note! Clean all parts using disc brake cleaner and a rag to remove dirt, old grease and thread sealant before reassembling. Lubricate new o-rings/x-rings etc. with fresh assembly grease if no other grease is specified.
  • Page 10 RXF34 M.2/RXC34 M.1 FRONT FORK 100 H SERVICE 6. Remove the screws with a 2 mm hex key. 7. Slide the seal head cap out of the tube. Remove the circlip (19528-01) and discard it. Be carefull not to scratch the piston rod.
  • Page 11 RXF34 M.2/RXC34 M.1 FRONT FORK 100 H SERVICE 10. Remove the air spring from the stanchion. 11. Remove the o-ring (00638-85) from the seal head (Only RXF34 m.2 Air spring shown in picture.). 12. Remove the back-up rings (19525-01) and the X-ring (01027-25) from the piston.
  • Page 12 RXF34 M.2/RXC34 M.1 FRONT FORK 100 H SERVICE Note! Clean all parts using disc brake cleaner and a rag to remove dirt, old grease and thread sealant before reassembling. Lubricate new o-rings/x-rings etc. with fresh assembly grease if no other grease is specified.
  • Page 13 RXF34 M.2/RXC34 M.1 FRONT FORK 100 H SERVICE Note! Clean all parts using disc brake cleaner and a rag to remove dirt, old grease and thread sealant before reassembling. Lubricate new o-rings/x-rings etc. with fresh assembly grease if no other grease is specified.
  • Page 14 RXF34 M.2/RXC34 M.1 FRONT FORK 100 H SERVICE 27. Gently push the seal head into the stanchion tube. It should come to a firm stop about 6 mm from the edge of the stanchion tube if the inner circlip (00329-21) is properly seated.
  • Page 15 RXF34 M.2/RXC34 M.1 FRONT FORK 100 H SERVICE 33. Inject fluids in spring and damper fork leg according to table below. The volumes are critical as they will affect fork performance. Damper fork leg Spring fork leg Model Fork part no.
  • Page 16: Appendix A. Rxf34 M.2/ Rxc34 M.1

    RXF34 M.2/RXC34 M.1 FRONT FORK 100 H SERVICE Appendix A. RXF34 m.2/ RXC34 m.1 Part no of the fork can be found at the bottom of the steerer tube. The part no of the fork can also be found on the steerer tube as a QR-code.
  • Page 17: Appendix B. Rxc34 M.1 Carbon

    RXF34 M.2/RXC34 M.1 FRONT FORK 100 H SERVICE Appendix B. RXC34 m.1 Carbon Part no of the fork can be found on bearing surface ring.
  • Page 18 Your Öhlins retailer: Öhlins Racing AB Box 722 Phone: +46 (0)8 590 025 00 Fax: +46 (0)8 590 025 80 SE-194 27, Upplands Väsby Sweden www.ohlins.com...

This manual is also suitable for:

Rxc34 m.1