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Öhlins RXF34 m.2 Workshop Manual

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RXF34 m.2
Workshop Manual - Chassis and Air Spring 100 h service

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Summary of Contents for Öhlins RXF34 m.2

  • Page 1 Front Fork RXF34 m.2 Workshop Manual - Chassis and Air Spring 100 h service...
  • Page 2: Table Of Contents

    Caution! Do not use a pressure washer or a power washer when cleaning the fork. Table of Contents Tools ....................3 Overview - General layout ..............3 Chassis 100-Hour Service ..............5 Air spring Cartridge 100-hour service ..........8 Appendix A. RXF34 m.2 ..............15...
  • Page 3: Tools

    RXF34 M.2 FRONT FORK 100 H SERVICE Tools 19246-03 Wiper seal tool 34 Cassette lockring tool Oil, grease Damper fluid 01309-01 - High performance suspension fluid 1L Fork lubrication fluid 01336-01 - Renep CGLP 68 Fork lube 1L Air spring lubrication fluid 01337-06 - Renep CGLP 220 Air spring lube 0.6L...
  • Page 4 RXF34 M.2 FRONT FORK 100 H SERVICE Service kit contents 19542-01 Service kit chassis RFX34 19547-01 Air spring 31 RFX 34 100 h service kit 00329-21 00338-57 00638-62 00638-85 (Circlip 33.2x1) (O-ring 9.1x1.6) (O-ring 26.7x1.78) (O-ring 25x3) 01027-25 19525-01 19528-01 (X-ring 23.39x3.53 NBR70)
  • Page 5: Chassis 100-Hour Service

    RXF34 M.2 FRONT FORK 100 H SERVICE Chassis 100-Hour Service We recommend using a bike stand to clamp the steering tube when working on the fork. Note! Record the rebound, LSC and HSC setting and the pressure inte the air spring main chamber before service.
  • Page 6 RXF34 M.2 FRONT FORK 100 H SERVICE 7. Use tweezers to cautiously remove the foam rings in the lower legs. 8. Use a screwdriver or similar to remove the old wiper seals. Note! Be careful not to scratch the bushings or sealing surfaces in the lowers.
  • Page 7 RXF34 M.2 FRONT FORK 100 H SERVICE 11. Reinsert new wiper seals into the lower legs. Use the wiper seal tool and a soft hammer to put them in place. 12. Soak the new foam rings in fresh fork lubrication fluid.
  • Page 8: Air Spring Cartridge 100-Hour Service

    RXF34 M.2 FRONT FORK 100 H SERVICE Air spring Cartridge 100-hour service Note! Clean all parts using disc brake cleaner and a rag to remove dirt, old grease and thread sealant before reassembling. Lubricate new o-rings/x-rings etc. with fresh assembly grease if no other grease is specified.
  • Page 9 RXF34 M.2 FRONT FORK 100 H SERVICE Note! Clean all parts using disc brake cleaner and a rag to remove dirt, old grease and thread sealant before reassembling. Lubricate new o-rings/x-rings etc. with fresh assembly grease if no other grease is specified.
  • Page 10 RXF34 M.2 FRONT FORK 100 H SERVICE Note! Clean all parts using disc brake cleaner and a rag to remove dirt, old grease and thread sealant before reassembling. Lubricate new o-rings/x-rings etc. with fresh assembly grease if no other grease is specified.
  • Page 11 RXF34 M.2 FRONT FORK 100 H SERVICE Note! Clean all parts using disc brake cleaner and a rag to remove dirt, old grease and thread sealant before reassembling. Lubricate new o-rings/x-rings etc. with fresh assembly grease if no other grease is specified.
  • Page 12 RXF34 M.2 FRONT FORK 100 H SERVICE Note! Clean all parts using disc brake cleaner and a rag to remove dirt, old grease and thread sealant before reassembling. Lubricate new o-rings/x-rings etc. with fresh assembly grease if no other grease is specified.
  • Page 13 RXF34 M.2 FRONT FORK 100 H SERVICE 27. Clean the stanchion tubes with a paper cloth or soft rag. 28. Reinstall the lower legs on to the stanchions.
  • Page 14 RXF34 M.2 FRONT FORK 100 H SERVICE 29. Inject fluids in spring and damper fork leg according to table below. The volumes are critical as they will affect fork performance. Damper fork leg Spring fork leg Model Fork part no.
  • Page 15: Appendix A. Rxf34 M.2

    RXF34 M.2 FRONT FORK 100 H SERVICE Appendix A. RXF34 m.2 Part no of the fork can be found at the bottom of the steerer tube. The part no of the fork can also be found on the steerer tube as a QR-code. Use a QR-code...
  • Page 16 Your Öhlins retailer: Öhlins Racing AB Box 722 Phone: +46 (0)8 590 025 00 Fax: +46 (0)8 590 025 80 SE-194 27, Upplands Väsby Sweden www.ohlins.com...

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