Kubota WSM RTV500 Workshop Manual
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Kubota WSM RTV500 Workshop Manual

Kubota WSM RTV500 Workshop Manual

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WORKSHOP MANUAL
UTILITY VEHICLE
RTV500
KiSC issued 09, 2008 B

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Summary of Contents for Kubota WSM RTV500

  • Page 1 WORKSHOP MANUAL UTILITY VEHICLE RTV500 KiSC issued 09, 2008 B...
  • Page 2 The right is reserved to make changes in all information at any time without notice. Due to covering many models of this manual, information or picture being used have not been specified as one model. September 2008 © KUBOTA Corporation 2008 KiSC issued 09, 2008 B Find manuals at https://best-manuals.com...
  • Page 3 RTV500, WSM SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS SAFETY FIRST This symbol, the industry’s “Safety Alert Symbol”, is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to repair or use this unit.
  • Page 4 RTV500, WSM SAFETY INSTRUCTIONS SAFETY STARTING • Do not start the engine by shorting across starter terminals or bypassing the safety start switch. • Do not alter or remove any part of machine safety system. • Before starting the engine, make sure that all shift levers are in neutral positions or in disengaged positions.
  • Page 5 RTV500, WSM SAFETY INSTRUCTIONS AVOID FIRES • Fuel is extremely flammable and explosive under certain conditions. Do not smoke or allow flames or sparks in your working area. • To avoid sparks from an accidental short circuit, always disconnect the battery negative cable first and connect it last.
  • Page 6 RTV500, WSM SAFETY INSTRUCTIONS PREPARE FOR EMERGENCIES • Keep a first aid kit and fire extinguisher handy at all times. • Keep emergency numbers for doctors, ambulance service, hospital and fire department near your telephone. KiSC issued 09, 2008 B Find manuals at https://best-manuals.com...
  • Page 7 RTV500, WSM SAFETY INSTRUCTIONS SAFETY DECALS The following safety decals are installed on the machine. If a decal becomes damaged, illegible or is not on the machine, replace it. The decal parts number is listed in the parts list. KiSC issued 09, 2008 B Find manuals at https://best-manuals.com...
  • Page 8 RTV500, WSM SAFETY INSTRUCTIONS KiSC issued 09, 2008 B Find manuals at https://best-manuals.com...
  • Page 9 RTV500, WSM SAFETY INSTRUCTIONS KiSC issued 09, 2008 B Find manuals at https://best-manuals.com...
  • Page 10 RTV500, WSM SAFETY INSTRUCTIONS KiSC issued 09, 2008 B Find manuals at https://best-manuals.com...
  • Page 11 RTV500, WSM SPECIFICATIONS SPECIFICATIONS Model RTV500 Maker KUBOTA GZ460F-E3-UV Type 2 cylinders, 4-cycle, Gasoline, OHV Engine Displacement 0.456 L (27.8 cu.in.) Horsepower 11.8 kW (15.8 HP) /3600 min (rpm) Fuel capacity 20 L (5.3 U.S.gals, 4.4 Imp.gals) Transmission Continuously variable hydro transmission (VHT)
  • Page 12 RTV500, WSM TRAVELLING SPEEDS TRAVELLING SPEEDS Model RTV500 Range gear shift km/h (mph) lever 16 (10) High 40 (25) Reverse 23 (14.3) W1035065 KiSC issued 09, 2008 B...
  • Page 13 RTV500, WSM DIMENSIONS DIMENSIONS KiSC issued 09, 2008 B...
  • Page 14 GENERAL KiSC issued 09, 2008 B...

  • Page 15: Table Of Contents

    GENERAL CONTENTS 1. PRODUCT IDENTIFICATION ................. G-1 [1] ENGINE INDENTIFICATION ..............G-1 (1) Engine Model Name and Engine Serial Number ......... G-1 (2) Emission Label..................G-2 (3) Cylinder Number .................. G-2 [2] Model Name and Serial Numbers .............. G-3 2. GENERAL PRECAUTIONS ................G-4 3.

  • Page 16: Product Identification

    RTV500, WSM G GENERAL 1. PRODUCT IDENTIFICATION [1] ENGINE INDENTIFICATION (1) Engine Model Name and Engine Serial Number When contacting the manufacture, always specify your engine model name and serial number. The engine model and its serial number need to be identified before the engine can be serviced or parts replaced.

  • Page 17: Emission Label

    The content of the label is approved officially by EPA / CARB. W1042484 (3) Cylinder Number The cylinder numbers of KUBOTA diesel engine are designated as shown in the figure. The sequence of cylinder numbers is given as No.1 and No.2 starting from the gear case side.

  • Page 18: Model Name And Serial Numbers

    RTV500, WSM G GENERAL [2] Model Name and Serial Numbers When contacting your local KUBOTA distributor, always specify engine serial number, product serial number and hour meter reading. (1) ROPS Serial Number (4) Engine Serial Number (2) Vehicle Serial Number...

  • Page 19: General Precautions

    Screws, bolts and nuts should be installed in their original position to prevent reassembly errors. • When special tools are required, use KUBOTA genuine special tools. Special tools which are not frequently used should be made according to the drawings provided.

  • Page 20: Handling Precautions For Electrical Parts And Wiring

    RTV500, WSM G GENERAL 3. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING To ensure safety and prevent damage to the machine and surrounding equipment, heed the following precautions in handling electrical parts and wiring. IMPORTANT • Check electrical wiring damage loosened connection every year.
  • Page 21 RTV500, WSM G GENERAL • Securely clamp, being careful not to damage wiring. (1) Clamp (3) Clamp • Wind Clamp Spirally (4) Welding Dent (2) Wire Harness W10114580 • Clamp wiring so that there is no twist, unnecessary sag, or excessive tension, except for movable part, where sag be required.

  • Page 22: Battery

    RTV500, WSM G GENERAL [2] BATTERY • Take care not to confuse positive and negative terminal posts. • When removing battery cables, disconnect negative cable first. When installing battery cables, check for polarity and connect positive cable first. • Do not install any battery with capacity other than is specified (Ah).
  • Page 23 RTV500, WSM G GENERAL • In separating connectors, do not pull wire harnesses. • Hold connector bodies to separate. (A) Correct (B) Incorrect W10122720 • Use sandpaper to remove rust from terminals. • Repair deformed terminal. Make certain there is no terminal being exposed or displaced.

  • Page 24: Handling Of Circuit Tester

    RTV500, WSM G GENERAL [5] HANDLING OF CIRCUIT TESTER • Use tester correctly following manual provided with tester. • Check for polarity and range. W1012684 KiSC issued 09, 2008 B...

  • Page 25: Lubricants, Fuel And Coolant

    0.21 U.S.qts KUBOTA DOT3 GENUINE BRAKE FLUID lines) 0.18 Imp.qts NOTE • * KUBOTA original transmission hydraulic fluid. • **Oil amount when the oil level is at the upper level of the oil level gauge. Greasing Place No. of greasing point...
  • Page 26 DOT3 fluid as a temporary replacement from a sealed container. However, the use of any non-KUBOTA brake fluid can cause corrosion and decrease the lift of the system. Have the brake system flushed and refilled with KUBOTA DOT3 GENUINE BRAKE FLUID as soon as possible.

  • Page 27: Tightening Torques

    RTV500, WSM G GENERAL 5. TIGHTENING TORQUES [1] GENERAL USE SCREWS, BOLTS AND NUTS Screws, bolts, and nuts whose tightening torques are not specified in this Workshop Manual should be tightened according to the table below. Indication on top of No-grade or 4T bolt SCr435,...

  • Page 28: Metric Screws, Bolts And Nuts

    RTV500, WSM G GENERAL [3] METRIC SCREWS, BOLTS AND NUTS Property class 8.8 Property class 10.9 Grade Unit Nominal N·m kgf·m lbf·ft N·m kgf·m lbf·ft Diameter 24 to 27 2.4 to 2.8 18 to 20 30 to 34 3.0 to 3.5 22 to 25 48 to 55 4.9 to 5.7...

  • Page 29: Maintenance Check List

    RTV500, WSM G GENERAL 6. MAINTENANCE CHECK LIST Indication on hour meter Refe- After Impor- Item rence 50 100 150 200 250 300 350 400 450 500 550 600 650 700 700 Hr tant page every G-28, Greasing Apply 50 Hr every Engine start system Check...
  • Page 30 • The items listed above (@ marked) are registered as emission related critical parts by KUBOTA in U.S.EPA nonroad emission regulation. As the engine owner, you are responsible for the performance of the required maintenance on the engine according to the above instruction.
  • Page 31 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

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