Pickering 40-619 User Manual

Pickering 40-619 User Manual

Pxi monitored multiplexer modules

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40-619 User Manual
PXI Monitored Multiplexer Modules
pickeringtest.com
Issue 1.0 February 2021

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Summary of Contents for Pickering 40-619

  • Page 1 40-619 User Manual PXI Monitored Multiplexer Modules pickeringtest.com Issue 1.0 February 2021...
  • Page 2 © COPYRIGHT (2021) PICKERING INTERFACES. ALL RIGHTS RESERVED. No part of this publication may be reproduced, transmitted, transcribed, translated or stored in any form, or by any means without the written permission of Pickering Interfaces. Technical details contained within this publication are subject to change without notice.
  • Page 3 Pickering Interfaces strives to fulfil all relevant environmental laws and regulations and reduce wastes and releases to the environment. Pickering Interfaces aims to design and operate products in a way that protects the environment and the health and safety of its employees, customers and the public. Pickering Interfaces endeavours to develop and manufacture products that can be produced, distributed, used and recycled, or disposed of, in a safe and environmentally friendly manner.
  • Page 4: Product Safety

    If this product is heavy reference should be made to the safety instructions for provisions of lifting and moving. STATIC SENSITIVE To indicate that static sensitive devices are present and handling precautions should be followed. REED RELAY MODULE 40-110/115/120/125 MONITORED MULTIPLEXER MODULES 40-619 Page (IV) Page (IV)
  • Page 5: Table Of Contents

    Pre Operation Checks ............3.1 Hardware Installation ............3.2 Software Installation .............3.2 Testing Operation ..............3.3 Section 4 Programming Guide ..............4.1 Programming Options For Pickering PXI Modules ....4.1 Module Architecture ..............4.2 Programming The Module ............4.12 Section 5 Connector Information ..............5.1 Section 6 Trouble Shooting .................6.1 Section 7 Maintenance Information ............7.1...
  • Page 6 THIS PAGE INTENTIONALLY BLANK MONITORED MULTIPLEXER MODULES 40-619 Page (VI)
  • Page 7: Warnings And Cautions

    Not to be used in safety critical circuits, refer to the Pickering Interfaces’ terms & conditions of sale. This module must not be used for the switching of Mains Circuits. For the switching of voltages up to the module’s full specification, Secondary Circuit power supplies and the Device Under Test must...
  • Page 8 • For suitably equipped products in the event of an emergency press the red “emergency stop” button situated on the front of the unit. MONITORED MULTIPLEXER MODULES 40-619 Page (VIII) 2 AMP 1-POLE UHD MATRIX MODULES 40-575 / 576 / 577 / 578 / 579...
  • Page 9: Technical Specification

    40-619-004 - Quad 16:1, 1-Pole with Monitor of multiple modules to create larger multiplexers. Supported by eBIRST The 40-619 is a high density 2 A multiplexer module available in single, dual and quad configurations using eBIRST switching system test tools simplify fault-finding by...
  • Page 10 Bit n Bank 1 Channel Switches Common 40-619 1-Pole Multiplexer With Monitor - Architecture Showing Monitor Bus Usage and all monitor relays are open circuit. As each bank has 40-619 Architecture a common monitor channel, only one channel per bank This diagram shows one multi-channel, one pole can be tested at any time.
  • Page 11 1-Pole Monitored MUX, 40-619 Relay Type Mechanical Characteristics The 40-619 is fitted with electro-mechanical relays with Single slot 3U PXI (CompactPCI card). Palladium-Ruthenium Gold covered contacts. A spare relay 3D models for all versions in a variety of popular file is built onto the circuit board to allow easy maintenance formats are available on request.
  • Page 12 Customization can include: • Alternative relay types Mating Connectors & Cabling • Mixture of relay types For connection accessories for the 40-619 range please • Alternative number of relays refer to the 90-001D 160-pin DIN 41612 Connector • Different performance specifications...
  • Page 13 We provide a full range of supporting cable and connector solutions for all our switching products—20 connector families with 1200+ products. We offer everything from simple mating connectors to complex cables assemblies and terminal blocks. All assemblies are manufactured by Pickering and are guaranteed to mechanically and electrically mate to our modules. Connectors & Backshells...
  • Page 14 1-Pole Monitored MUX, 40-619 Programming Pickering provide kernel, IVI and VISA (NI & Keysight) drivers which are compatible with all Microsoft supported versions of Windows and popular older versions. For a list of all supporting operating systems, please see: pickeringtest.com/os The VISA driver is also compatible with Real-Time Operating Systems such as LabVIEW RT.
  • Page 15: Technical Description

    +3.3V U15-22 Bank 2 (Relays RL65-128) Interconnection Bank 3 (Relays RL129-192) Relay Drivers U13-20 Daughter Board (40-619-x04, Bank 4 (Relays RL193-256) 40-619-302 & 40-619-401) Figure 2.1 - Monitored Multiplexer Module 40-619: Functional Block Diagram MONITORED MULTIPLEXER MODULES 40-619 Page 2.1...
  • Page 16 SECTION 2 - TECHNICAL DESCRIPTION pickering THIS PAGE INTENTIONALLY BLANK MONITORED MULTIPLEXER MODULES 40-619 Page 2.2...
  • Page 17: Installation

    Modular products require installation in a suitable PXI/LXI chassis. The module is designed for indoor use only. PREOPERATION CHECKS (UNPACKING) 1. Check the module for transport damage and report any damage immediately to Pickering Interfaces. Do not attempt to install the product if any damage is evident.
  • Page 18: Hardware Installation

    For a system comprising more than one chassis, turn ON the last chassis in the system followed by the penultimate, etc, and finally turn ON the external controller or chassis containing the system controller. 9. For Pickering Interfaces modular LXI installation there is no requirement to use any particular power up sequence.
  • Page 19: Testing Operation

    Figure 3.2 - General Soft Front Panel Icon A selector panel will appear, listing all installed Pickering PCI, PXI or LXI switch cards and resistor cards. Click on the card you wish to control, and a graphical control panel is presented allowing operation of the card.
  • Page 20 SECTION 3 - INSTALLATION pickering THIS PAGE INTENTIONALLY BLANK MONITORED MULTIPLEXER MODULES 40-619 Page 3.4...
  • Page 21: Programming Guide

    SECTION 4 - PROGRAMMING GUIDE PROGRAMMING OPTIONS FOR PICKERING INTERFACES PXI MODULES For information on the installation and use of drivers and the programming of Pickering’s products in various software environments, please refer to the Software User Manual. This is available as a download from: https://www.pickeringtest.com/support/software-drivers-and-downloads...
  • Page 22: Module Architecture

    MODULE ARCHITECTURE The 40-619 is a multiplexer module available with one, two or four banks. Depending upon the variant, each bank can have 16, 25, 32, 64 or 128 channels. It operates as a conventional multiplexer routing signals on the channel terminals to the common “C”...
  • Page 23 SECTION 4 - PROGRAMMING GUIDE pickering Table 4.1 - Sub-unit / Bit: 40-619-401 - Single 128-Channel Monitored Multiplexer Sub- Sub- Sub- Sub- Function Function Function Function Unit Unit Unit Unit Bank1 CH1.1 Bank1 CH1.65 Bank1 Monitor1 Bank1 Monitor65 Bank1 CH1.2 Bank1 CH1.66...
  • Page 24 SECTION 4 - PROGRAMMING GUIDE pickering Table 4.2 - Sub-unit / Bit: 40-619-301 - Single 64-Channel Monitored Multiplexer Sub- Sub- Function Function Unit Unit Bank1 CH1.1 Bank1 Monitor1 Bank1 CH1.2 Bank1 Monitor2 Bank1 CH1.3 Bank1 Monitor3 Bank1 CH1.4 Bank1 Monitor4 Bank1 CH1.5...
  • Page 25 SECTION 4 - PROGRAMMING GUIDE pickering Table 4.3 - Sub-unit / Bit: 40-619-302 - Dual 64-Channel Monitored Multiplexer Sub- Sub- Sub- Sub- Function Function Function Function Unit Unit Unit Unit Bank1 CH1.1 Bank1 Monitor1 Bank2 CH2.1 Bank2 Monitor1 Bank1 CH1.2 Bank1 Monitor2 Bank2 CH2.2...
  • Page 26 SECTION 4 - PROGRAMMING GUIDE pickering Table 4.4 - Sub-unit / Bit: 40-619-202 - Dual 32-Channel Monitored Multiplexer Sub- Sub- Function Function Unit Unit Bank1 CH1.1 Bank2 CH2.1 Bank1 CH1.2 Bank2 CH2.2 Bank1 CH1.3 Bank2 CH2.3 Bank1 CH1.4 Bank2 CH2.4 Bank1 CH1.5...
  • Page 27 SECTION 4 - PROGRAMMING GUIDE pickering Table 4.5 - Sub-unit / Bit: 40-619-102 - Dual 25-Channel Monitored Multiplexer Sub- Sub- Function Function Unit Unit Bank1 CH1.1 Bank2 CH2.1 Bank1 CH1.2 Bank2 CH2.2 Bank1 CH1.3 Bank2 CH2.3 Bank1 CH1.4 Bank2 CH2.4 Bank1 CH1.5...
  • Page 28 SECTION 4 - PROGRAMMING GUIDE pickering Table 4.6 - Sub-unit / Bit: 40-619-002 - Dual 16-Channel Monitored Multiplexer Sub- Sub- Function Function Unit Unit Bank1 CH1.1 Bank2 CH2.1 Bank1 CH1.2 Bank2 CH2.2 Bank1 CH1.3 Bank2 CH2.3 Bank1 CH1.4 Bank2 CH2.4 Bank1 CH1.5...
  • Page 29 SECTION 4 - PROGRAMMING GUIDE pickering Table 4.7 - Sub-unit / Bit: 40-619-204 - Quad 32-Channel Monitored Multiplexer Sub- Sub- Sub- Sub- Function Function Function Function Unit Unit Unit Unit Bank1 CH1.1 Bank2 CH2.1 Bank3 CH3.1 Bank4 CH4.1 Bank1 CH1.2 Bank2 CH2.2...
  • Page 30 SECTION 4 - PROGRAMMING GUIDE pickering Table 4.8 - Sub-unit / Bit: 40-619-104 - Quad 25-Channel Monitored Multiplexer Sub- Sub- Sub- Sub- Function Function Function Function Unit Unit Unit Unit Bank1 CH1.1 Bank2 CH2.1 Bank3 CH3.1 Bank4 CH4.1 Bank1 CH1.2 Bank2 CH2.2...
  • Page 31 SECTION 4 - PROGRAMMING GUIDE pickering Table 4.9 - Sub-unit / Bit: 40-619-004 - Quad 16-Channel Monitored Multiplexer Sub- Sub- Sub- Sub- Function Function Function Function Unit Unit Unit Unit Bank1 CH1.1 Bank2 CH2.1 Bank3 CH3.1 Bank4 CH4.1 Bank1 CH1.2 Bank2 CH2.2...
  • Page 32: Programming The Module

    SECTION 4 - PROGRAMMING GUIDE pickering PROGRAMMING THE MODULE Here are examples of using the drivers with the 40-619-004 (Quad, 16-Channel, 1-Pole) multiplexer module. Other modules in the range operate in a similar way but the sub-units / bits may vary. Using PILPXI...
  • Page 33: Connector Information

    CH1.118 CH1.119 CH1.120 ─ CH1.121 CH1.122 CH1.123 CH1.124 160-pin Male DIN 41612 Connector CH1.125 CH1.126 CH1.127 CH1.128 FP GND (viewed from front of module) Figure 5.1 - Single 128-Channel 1-Pole Monitored Multiplexer 40-619-401: Pinout MONITORED MULTIPLEXER MODULES 40-619 Page 5.1...
  • Page 34 ─ ─ ─ ─ ─ ─ ─ ─ 160-pin Male DIN 41612 Connector ─ ─ ─ ─ FP GND (viewed from front of module) Figure 5.2 - Single 64-Channel 1-Pole Monitored Multiplexer 40-619-301: Pinout MONITORED MULTIPLEXER MODULES 40-619 Page 5.2...
  • Page 35 CH2.54 CH2.55 CH2.56 ─ CH2.57 CH2.58 CH2.59 CH2.60 160-pin Male DIN 41612 Connector CH2.61 CH2.62 CH2.63 CH2.64 FP GND (viewed from front of module) Figure 5.3 - Dual 64-Channel 1-Pole Monitored Multiplexer 40-619-302: Pinout MONITORED MULTIPLEXER MODULES 40-619 Page 5.3...
  • Page 36 ─ ─ ─ ─ ─ ─ ─ ─ 160-pin Male DIN 41612 Connector ─ ─ ─ ─ FP GND (viewed from front of module) Figure 5.4 - Dual 32-Channel 1-Pole Monitored Multiplexer 40-619-202: Pinout MONITORED MULTIPLEXER MODULES 40-619 Page 5.4...
  • Page 37 ─ ─ ─ ─ ─ ─ ─ ─ 160-pin Male DIN 41612 Connector ─ ─ ─ ─ FP GND (viewed from front of module) Figure 5.5 - Dual 25-Channel 1-Pole Monitored Multiplexer 40-619-102: Pinout MONITORED MULTIPLEXER MODULES 40-619 Page 5.5...
  • Page 38 ─ ─ ─ ─ ─ ─ ─ ─ 160-pin Male DIN 41612 Connector ─ ─ ─ ─ FP GND (viewed from front of module) Figure 5.6 - Dual 16-Channel 1-Pole Monitored Multiplexer 40-619-002: Pinout MONITORED MULTIPLEXER MODULES 40-619 Page 5.6...
  • Page 39 CH4.22 CH4.23 CH4.24 ─ CH4.25 CH4.26 CH4.27 CH4.28 160-pin Male DIN 41612 Connector CH4.29 CH4.30 CH4.31 CH4.32 FP GND (viewed from front of module) Figure 5.7 - Quad 32-Channel 1-Pole Monitored Multiplexer 40-619-204: Pinout MONITORED MULTIPLEXER MODULES 40-619 Page 5.7...
  • Page 40 CH4.22 CH4.23 CH4.24 ─ ─ ─ ─ CH4.25 160-pin Male DIN 41612 Connector ─ ─ ─ ─ FP GND (viewed from front of module) Figure 5.8 - Quad 25-Channel 1-Pole Monitored Multiplexer 40-619-104: Pinout MONITORED MULTIPLEXER MODULES 40-619 Page 5.8...
  • Page 41 ─ ─ ─ ─ ─ ─ ─ ─ 160-pin Male DIN 41612 Connector ─ ─ ─ ─ FP GND (viewed from front of module) Figure 5.9 - Quad 16-Channel 1-Pole Monitored Multiplexer 40-619-004: Pinout MONITORED MULTIPLEXER MODULES 40-619 Page 5.9...
  • Page 42 SECTION 5 - CONNECTOR INFORMATION pickering THIS PAGE INTENTIONALLY BLANK MONITORED MULTIPLEXER MODULES 40-619 Page 5.10...
  • Page 43: Trouble Shooting

    PCI configuration, highlighting any potential configuration problems. Specific details of all installed Pickering switch cards are included. All the installed Pickering switch cards should be listed in the “Pilpxi information” section - if one or more cards is missing it may be possible to determine the reason by referring to the PCI configuration dump contained in the report, but interpretation of this information is far from straightforward, and the best course is to contact Pickering support: support@pickeringtest.com, if possible...
  • Page 44 SECTION 6 - TROUBLE SHOOTING pickering THIS PAGE INTENTIONALLY BLANK MONITORED MULTIPLEXER MODULES 40-619 Page 6.2...
  • Page 45: Maintenance Information

    For PXI modules which are supported in one of Pickering Interfaces’ Modular LXI Chassis (such as the 60-102B and 60-103B) no module software update is required. If the module was introduced after the LXI chassis was manufactured the module may not be recognized, in this case the chassis firmware may need upgrading.
  • Page 46 If qualified personnel are not available, or the location of a defective relay cannot be positively determined it is recommended that the module is returned to Pickering Interfaces for repair. The look-up tables provided for locating relays are as follows: •...
  • Page 47 SECTION 7 - MAINTENANCE INFORMATION pickering Table 7.1 - Relay Look-Up Table: 40-619-401 - Motherboard Monitored Multiplexer, Single 128-Channel - Motherboard Bank Function Relay Bank Function Relay Bank Function Relay Bank Function Relay Channel 1.1 Channel 1.17 RL33 Channel 1.33 RL65 Channel 1.49 RL97...
  • Page 48 SECTION 7 - MAINTENANCE INFORMATION pickering Table 7.2 - Relay Look-Up Table: 40-619-401 - Daughterboard Monitored Multiplexer, Single 128-Channel - Daughterboard Bank Function Relay Bank Function Relay Bank Function Relay Bank Function Relay Channel 1.65 RL129 Channel 1.81 RL161 Channel 1.97 RL193 Channel 1.113 RL225...
  • Page 49 SECTION 7 - MAINTENANCE INFORMATION pickering Table 7.3 - Relay Look-Up Table: 40-619-301 - Motherboard Monitored Multiplexer, Single 64-Channel - Motherboard Bank Function Relay Bank Function Relay Bank Function Relay Bank Function Relay Channel 1.1 Channel 1.17 RL33 Channel 1.33 RL65 Channel 1.49 RL97...
  • Page 50 SECTION 7 - MAINTENANCE INFORMATION pickering Table 7.4 - Relay Look-Up Table: 40-619-302 - Motherboard Monitored Multiplexer, Dual 64-Channel - Motherboard Bank Function Relay Bank Function Relay Bank Function Relay Bank Function Relay Channel 1.1 Channel 1.17 RL33 Channel 1.33 RL65 Channel 1.49 RL97...
  • Page 51 SECTION 7 - MAINTENANCE INFORMATION pickering Table 7.10 - Relay Look-Up Table: 40-619-302 - Daughterboard Monitored Multiplexer, Dual 64-Channel - Daughterboard Bank Function Relay Bank Function Relay Bank Function Relay Bank Function Relay Channel 2.1 RL129 Channel 2.17 RL161 Channel 2.33 RL193 Channel 2.49 RL225...
  • Page 52 SECTION 7 - MAINTENANCE INFORMATION pickering Table 7.6 - Relay Look-Up Table: 40-619-202 - Motherboard Monitored Multiplexer, Dual 32-Channel - Motherboard Bank Function Relay Bank Function Relay Bank Function Relay Bank Function Relay Channel 1.1 Channel 1.17 RL33 Channel 2.1 RL65 Channel 2.17 RL97...
  • Page 53 SECTION 7 - MAINTENANCE INFORMATION pickering Table 7.7 - Relay Look-Up Table: 40-619-102 - Motherboard Monitored Multiplexer, Dual 25-Channel - Motherboard Bank Function Relay Bank Function Relay Bank Function Relay Bank Function Relay Channel 1.1 Channel 1.17 RL33 Channel 2.1 RL65 Channel 2.17 RL97...
  • Page 54 SECTION 7 - MAINTENANCE INFORMATION pickering Table 7.8 - Relay Look-Up Table: 40-619-002 - Motherboard Monitored Multiplexer, Dual 16-Channel - Motherboard Bank Function Relay Bank Function Relay Bank Function Relay Bank Function Relay Channel 1.1 ─ Not Fitted RL33 Channel 2.1 RL65 ─...
  • Page 55 SECTION 7 - MAINTENANCE INFORMATION pickering Table 7.9 - Relay Look-Up Table: 40-619-204 - Motherboard Monitored Multiplexer, Quad 32-Channel - Motherboard Bank Function Relay Bank Function Relay Bank Function Relay Bank Function Relay Channel 1.1 Channel 1.17 RL33 Channel 2.1 RL65 Channel 2.17 RL97...
  • Page 56 SECTION 7 - MAINTENANCE INFORMATION pickering Table 7.10 - Relay Look-Up Table: 40-619-204 - Daughterboard Monitored Multiplexer, Quad 32-Channel - Daughterboard Bank Function Relay Bank Function Relay Bank Function Relay Bank Function Relay Channel 3.1 RL129 Channel 3.17 RL161 Channel 4.1 RL193 Channel 4.17 RL225...
  • Page 57 SECTION 7 - MAINTENANCE INFORMATION pickering Table 7.11 - Relay Look-Up Table: 40-619-104 - Motherboard Monitored Multiplexer, Quad 25-Channel - Motherboard Bank Function Relay Bank Function Relay Bank Function Relay Bank Function Relay Channel 1.1 Channel 1.17 RL33 Channel 2.1 RL65 Channel 2.17 RL97...
  • Page 58 SECTION 7 - MAINTENANCE INFORMATION pickering Table 7.12 - Relay Look-Up Table: 40-619-104 - Daughterboard Monitored Multiplexer, Quad 25-Channel - Daughterboard Bank Function Relay Bank Function Relay Bank Function Relay Bank Function Relay Channel 3.1 RL129 Channel 3.17 RL161 Channel 4.1 RL193 Channel 4.17 RL225...
  • Page 59 SECTION 7 - MAINTENANCE INFORMATION pickering Table 7.13 - Relay Look-Up Table: 40-619-004 - Motherboard Monitored Multiplexer, Quad 16-Channel - Motherboard Bank Function Relay Bank Function Relay Bank Function Relay Bank Function Relay Channel 1.1 ─ Not Fitted RL33 Channel 2.1 RL65 ─...
  • Page 60 SECTION 7 - MAINTENANCE INFORMATION pickering Table 7.14 - Relay Look-Up Table: 40-619-004 - Daughterboard Monitored Multiplexer, Quad 16-Channel - Daughterboard Bank Function Relay Bank Function Relay Bank Function Relay Bank Function Relay Channel 3.1 RL129 ─ Not Fitted RL161 Channel 4.1 RL193...
  • Page 61 RL111 RL113 RL115 RL117 RL119 RL121 RL123 RL125 RL127 RL112 RL114 RL116 RL118 RL120 RL122 RL124 RL126 RL128 Figure 7.1 - 40-619 Monitored Multiplexer Module Motherboard: Relay Positions Figure 7.2 - 40-619 Monitored Multiplexer Module Daughterboard: Relay Positions MONITORED MULTIPLEXER MODULES 40-619...
  • Page 62 SECTION 7 - MAINTENANCE INFORMATION pickering THIS PAGE INTENTIONALLY BLANK MONITORED MULTIPLEXER MODULES 40-619 Page 7.18...

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