VEVOR 5120 Manual
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VEVOR 5120 Manual

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Technical Support and E-Warranty Certificate www.vevor.com/support
ROUTER INSTRUCTION MANUAL
We continue to be committed to provide you tools with competitive price.
"Save Half", "Half Price" or any other similar expressions used by us only represents an
estimate of savings you might benefit from buying certain tools with us compared to the major
top brands and doses not necessarily mean to cover all categories of tools offered by us. You
are kindly reminded to verify carefully when you are placing an order with us if you are
actually saving half in comparison with the top major brands.

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  • Page 1 Technical Support and E-Warranty Certificate www.vevor.com/support ROUTER INSTRUCTION MANUAL We continue to be committed to provide you tools with competitive price. "Save Half", "Half Price" or any other similar expressions used by us only represents an estimate of savings you might benefit from buying certain tools with us compared to the major top brands and doses not necessarily mean to cover all categories of tools offered by us.
  • Page 3 CustomerService@vevor.com This is the original instruction, please read all manual instructions carefully before operating. VEVOR reserves a clear interpretation of our user manual. The appearance of the product shall be subject to the product you received. Please forgive us that we won't inform you again if there are any technology or software updates on our product.
  • Page 4 Warning-To reduce the risk of injury, user must read instructions manual carefully. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:(1)This device may not cause harmful interference, and (2)this device must accept any interference received, including interference that may cause undesired operation.

  • Page 5: General Safety Rules

    GENERAL SAFETY RULES WARNING! Read all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term "power tool" in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

  • Page 6: Personal Safety

    7.Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. 8.When operating a power tool outdoors, use an extension cord suitable for outdoor use.
  • Page 7 Power tool use and care 16.Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. 17.Do not use the power tool if the switch does not turn on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

  • Page 8: Specific Safety Rules

    USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 1 shows the correct size to use depending on cord length and nameplate ampere rating.
  • Page 9 4.Handle the bits very carefully. 5.Check the bit carefully for cracks or damage before operation. Replace cracked or damaged bits immediately. 6.Avoid cutting nails. Inspect for and remove all nails from the workpiece before operation. 7.Hold the tool firmly with both hands. Keep hands away from rotating parts.
  • Page 10 SYMBOLS The followings show the symbols used for tool. Volts Amperes Hertz Alternating current No load speed Class II Construction Revolutions or reciprocation per minute - 8 -...

  • Page 11: Specifications

    SPECIFICATIONS Model 5120 Ratings AC120V 60 Hz 15A 3.25HP±10% Maximum Power Collet Chuck Capacity 1/4" or 1/2" Plunge Capacity 0 - 50 mm No Load Speed 12000-23000RPM Net Weight 5.5 kg Due to our continuing programme of research and development, the ...

  • Page 12: Functional Description

    CAUTION These accessories or attachments are recommended for use with your tool specified in the manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for this stated purpose. If you need any assistance with more details regarding these accessories, ask your local service center.
  • Page 13 lock lever and then lowering the tool body until the stopper pole makes contact with the adjusting hex bolt of the stopper block. Stopper block Stopper pole Adjusting bolt Stopper block The stopper block has three adjusting hex bolts that raise or lower 0.8 mm (1/32") per turn.
  • Page 14 Switch action CAUTION: Before plugging in the tool, always check to see that the switch trigger actuates properly and returns to the "OFF" position when released Make sure that the shaft lock is released before the switch is turned  To prevent the switch trigger from being accidentally pulled, a lock ...
  • Page 15 Soft start feature Soft start because of suppressed starting shock.  Speed adjusting dial  Speed adjusting dial CAUTION: Before plugging in the tool, always check to see that the switch trigger  actuates properly and returns to the "OFF" position when released The tool speed can be changed by turning the speed adjusting dial to a ...
  • Page 16 ASSEMBLY CAUTION: Always be sure that the tool is switched off and unplugged before  carrying out any work on the tool Installing or removing the bit 1. Shaft lock 2. Wrench CAUTION: Install the bit securely. Always use only the wrench provided with the ...

  • Page 17: Operation

    OPERATION CAUTION: Before operation, always make sure that the tool body automatically  rises to the upper limit and the bit does not protrude from the tool base when the lock lever is loosened. Before operation, always make sure that the chip deflector is installed ...
  • Page 18 Feed direction Bit revolving direction Workpiece Straight guide Straight guide Fine adjusting screw Guide holder Straight guide Clamping screw (B) Clamping screw (A) The straight guide is effectively used for straight cuts when chamfering or grooving. Install the straight guide on the guide holder with the clamping screw (B). Insert the guide holder into the holes in the tool base and tighten the clamping screw (A).
  • Page 19 The templet guide provides a sleeve through which the bit passes, allowing use of the tool with templet patterns. To install the templet guide, pull the lock plate lever and insert the templet guide. 1. Template guide 2. Lock plate When cutting, move the tool with the guide roller riding the side of the workpiece.
  • Page 20 guide, loosen the clamping screw (B) and turn the fine adjusting screw (1.5 mm or 1/16" per turn). When adjusting the guide roller up or down, loosen the clamping screw (C). After adjusting, tighten all the clamping screws securely. Guide holder Adjusting screw Clamping screw (B) Clamping screw (C)
  • Page 21 Use the dust nozzle for dust extraction. Install the dust nozzle on the tool base using the thumb screw so that protrusion on the dust nozzle fit to the notch in the tool base. Then connect a vacuum cleaner to the dust nozzle. - 19 -...

  • Page 22: Maintenance

    MAINTENANCE CAUTION: Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance. Replacing carbon brush 1.Limit mark Remove and check the carbon brushes regularly. Replace them when they wear down to the limit mark. Keep the carbon brushes clean and free to slip into the holders.
  • Page 23 - 21 -...

  • Page 24: Retaining Ring

    PART DESCRIPTION SIZE COLLET CONE SET 1/2" SCREW ST5X22 HALF NUT φ14X19 COMP.SPRING II φ14Xφ1.2X18 TAPPING SCREW ST4X16 KNOB COVER(L) SCREW M5X18 KNOB(L) MOTOR BRAKET KNOB(N) KNOB COVER(N) SWITCH STRAIN RELIEF CORD GUARD CORD RETAINING RING φ12 COMP.SPRING I φ8Xφ0.8X16 SCREW M5X10 LOCK LEVER...
  • Page 25 PART DESCRIPTION SIZE BAFFLE PLATE STATOR SCREW M10X80 SCREW BAFFLE SPEED CONTROL COVER SPEED CONTROL INSERT SCALE LABEL MAIN HOUSING REAR COVER NAME PLATE BRUSH HOLDER CARBON BRUSH 6.5x13.5x16 CAP OF THE BRUSH HOLDER SCREW STOPPER CHIP DEFLECTOR THUMB SCREW M5X10 SCREW M5X10...
  • Page 26 ELASTIC ROUND PIN φ5X25 BASE PLATE GUI HOLDER BUTTERFLY BOLT M6X10 STRAIGHT GUIDE DUST NOZZLE WRENCH 24 Made In China - 24 -...
  • Page 28 Technical Support and E-Warranty Certificate www.vevor.com/support...

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