Service Tools - Volvo TEREX TR100 Maintenance Manual

Apply a thin film of clean lubricating oil to the gasket
surface of the new filters and fill the filters with
clean lubricating oil specified in Section 300-0020,
LUBRICATION SYSTEM.
Install the filters on the filter head as specified by the
filter manufacturer. The tightening instructions are
normally printed on the outside of the filter.
Note: Mechanical tightening of the filters is not
recommended, and may result in seal and/or cartridge
damage. Tighten filters by hand only.
Check and clean the engine oil drain plug threads
and the seal surface. Install and tighten the drain plug
to a torque of 100 Nm (75 lbf ft). Fill the engine with
clean lubricating oil specified in Section 300-0020,
LUBRICATION SYSTEM. The oil level should be
between the low (L) and high (H) marks on dipstick (44).
Note: The engine is fitted with a prelube starter motor
which will prelube the engine until the oil pressure
reaches 0.34 - 0.48 bar (5 - 7 lbf/in
cranking procedure begins.
Start the engine and operate at idle speed to inspect
for leaks at the filters and oil drain plug. Shut off the
engine, wait approximately five minutes to let the oil
drain back to the sump and check the oil level again.
Add oil as necessary to bring the level to the high (H)
mark on dipstick (44).
SM 1655 Rev 2 06-14
), before the
2
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Engine - Engine and Mounting
Crankcase Breather - Check and clean the
crankcase breather hose. Remove the breather hose
and check internally for obstructions or sludge buildup.
Clean or replace breather hose as necessary, to
prevent excess crankcase pressure buildup.
Cooling Fan (48) - Visually check fan (48) for cracks,
loose rivets, and bent or loose blades. Check fan
mounting bolts (45) and tighten if required. Replace
fan (48) if damaged.
Note: The fan belt is maintained to the correct belt
tension by a spring loaded idler arm, therefore, there
is no need to check or adjust belt tension.
Alternator Drive Belt - Visually check alternator belt
and replace if it is cracked or frayed. Adjust belt if it
has a glazed or shiny surface which indicates belt
slippage. A correctly installed and tensioned belt will
show even pulley and belt wear. Check belt tension
and adjust if necessary, as described in the engine
manufacturers service manual.

SERVICE TOOLS

Refer to Section 300-0070, SERVICE TOOLS, for part
numbers of tools referenced in this section, general
service tools required, and service tools which should
be used in conjunction with procedures outlined in the
engine manufacturers service manual. These tools are
available from your dealer.
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Section 110-0030
19