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Volvo FL6 Service Manual

Wiring diagram
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Service Manual
Trucks
37
Group
Release 03
Wiring diagram
FL6
CHID B 265000–
TSP197357

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Summary of Contents for Volvo FL6

  • Page 1 Service Manual Trucks Group Release 03 Wiring diagram CHID B 265000– TSP197357...
  • Page 2 Order number: TSP197357 Repl: Service Manual Group 37 TSP149561, Service Bulletin Group 371–127 TSP173228 © 2003 Volvo Truck Corporation, Göteborg, Sweden All rights reserved. No part of this publication may be reproduced, stored in retrieval system, or transmitted in any forms by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Volvo Truck Corporation.
  • Page 3 Contents Example of wiring diagram ..............2 Examples of symbols on wiring diagram ..........3 Component wiring diagram index ............5 Component wiring diagrams ..............7 Illustrations index LHD ................ 62 Illustrations LHD .................. 63 Illustrations index RHD ..............102 Illustrations RHD ................
  • Page 4 Group 37 Wiring diagram FL6 Example of wiring diagram Example of wiring diagram Refer to the list of contents for the designation of the circuit diagram. If the circuit diagram designation is boxed in with broken lines this means that the circuit diagram is not standard on all market or vehicle models.
  • Page 5 Group 37 Wiring diagram FL6 Examples of symbols on wiring diagram Examples of symbols on wiring diagram Battery Connector Junktion Fuse Joint sleeve Cable Twisted cables Conductor on circuit card Earth connection and cable Switch Switch, starting switch Closing contakt...
  • Page 6 Group 37 Wiring diagram FL6 Examples of symbols on wiring diagram Bulb Bulb, full beams and dipped beams Bulb, tail light Alternator Starter motor Washer motor Windscreen wiper motor Solenoid valve with diode Pressure sensor Temperature sensor Level sensor Starting heater...
  • Page 7 Group 37 Wiring diagram FL6 Component wiring diagram index Component wiring diagram index page 7 Power supply, starting system, immobiliser ..............page 8 Vehicle ECU ........................Engine ECU, DIESEL ...................... page 10 Gearbox ECU, MD3060P5/MD3560P5 ................page 12 Engine ECU, CNG ......................
  • Page 8 Group 37 Wiring diagram FL6 Component wiring diagram index page 34 Bogie lift, A-ride ....................... page 35 Air suspension, 4x2/6x2, RIGID, E-MEDIUM CHID-B344350 ......... page 36 Air suspension, 4x2/6x2, RIGID, E-MEDIUM CHID B344351– ........page 37 Air suspension, 4x2, TRACTOR CHID-B344350 .............
  • Page 9 Group 37 Wiring diagram FL6 Component wiring diagrams Component wiring diagrams T3017175...
  • Page 10 Group 37 Wiring diagram FL6 Component wiring diagrams T3017176...
  • Page 11 Group 37 Wiring diagram FL6 Component wiring diagrams T3017177...
  • Page 12 Group 37 Wiring diagram FL6 Component wiring diagrams T3017178...
  • Page 14 Group 37 Wiring diagram FL6 Component wiring diagrams T3015456...
  • Page 15 Group 37 Wiring diagram FL6 Component wiring diagrams T3015457...
  • Page 16 Group 37 Wiring diagram FL6 Component wiring diagrams T3015458...
  • Page 17 Group 37 Wiring diagram FL6 Component wiring diagrams T3015459...
  • Page 18 Group 37 Wiring diagram FL6 Component wiring diagrams T3017179...
  • Page 19 Group 37 Wiring diagram FL6 Component wiring diagrams T3015461...
  • Page 20 Group 37 Wiring diagram FL6 Component wiring diagrams T3013872...
  • Page 21 Group 37 Wiring diagram FL6 Component wiring diagrams T3013873...
  • Page 22 Group 37 Wiring diagram FL6 Component wiring diagrams T3013874...
  • Page 23 Group 37 Wiring diagram FL6 Component wiring diagrams T3017180...
  • Page 24 Group 37 Wiring diagram FL6 Component wiring diagrams T3013876...
  • Page 25 Group 37 Wiring diagram FL6 Component wiring diagrams T3017181...
  • Page 26 Group 37 Wiring diagram FL6 Component wiring diagrams T3017182...
  • Page 27 Group 37 Wiring diagram FL6 Component wiring diagrams T3013879...
  • Page 28 Group 37 Wiring diagram FL6 Component wiring diagrams T3017183...
  • Page 29 Group 37 Wiring diagram FL6 Component wiring diagrams T3015464...
  • Page 30 Group 37 Wiring diagram FL6 Component wiring diagrams T3017184...
  • Page 31 Group 37 Wiring diagram FL6 Component wiring diagrams T3013883...
  • Page 32 Group 37 Wiring diagram FL6 Component wiring diagrams T3015465...
  • Page 33 Group 37 Wiring diagram FL6 Component wiring diagrams T3015466...
  • Page 34 Group 37 Wiring diagram FL6 Component wiring diagrams T3013885...
  • Page 35 Group 37 Wiring diagram FL6 Component wiring diagrams T3015467...
  • Page 36 Group 37 Wiring diagram FL6 Component wiring diagrams T3015468...
  • Page 37 Group 37 Wiring diagram FL6 Component wiring diagrams T3017185...
  • Page 38 Group 37 Wiring diagram FL6 Component wiring diagrams T3017186...
  • Page 39 Group 37 Wiring diagram FL6 Component wiring diagrams T3017187...
  • Page 40 Group 37 Wiring diagram FL6 Component wiring diagrams T3017188...
  • Page 41 Group 37 Wiring diagram FL6 Component wiring diagrams T3017189...
  • Page 42 Group 37 Wiring diagram FL6 Component wiring diagrams T3017190...
  • Page 43 Group 37 Wiring diagram FL6 Component wiring diagrams T3017191...
  • Page 44 Group 37 Wiring diagram FL6 Component wiring diagrams T3017192...
  • Page 45 Group 37 Wiring diagram FL6 Component wiring diagrams T3017193...
  • Page 46 Group 37 Wiring diagram FL6 Component wiring diagrams T3015472...
  • Page 47 Group 37 Wiring diagram FL6 Component wiring diagrams T3017194...
  • Page 48 Group 37 Wiring diagram FL6 Component wiring diagrams T3017195...
  • Page 50 Group 37 Wiring diagram FL6 Component wiring diagrams T3017196...
  • Page 51 Group 37 Wiring diagram FL6 Component wiring diagrams T3017197...
  • Page 52 Group 37 Wiring diagram FL6 Component wiring diagrams T3015473...
  • Page 53 Group 37 Wiring diagram FL6 Component wiring diagrams T3017198...
  • Page 54 Group 37 Wiring diagram FL6 Component wiring diagrams T3017199...
  • Page 56 Group 37 Wiring diagram FL6 Component wiring diagrams T3017200...
  • Page 57 Group 37 Wiring diagram FL6 Component wiring diagrams T3017201...
  • Page 58 Group 37 Wiring diagram FL6 Component wiring diagrams T3017202...
  • Page 59 Group 37 Wiring diagram FL6 Component wiring diagrams T3017203...
  • Page 60 Group 37 Wiring diagram FL6 Component wiring diagrams T3017204...
  • Page 61 Group 37 Wiring diagram FL6 Component wiring diagrams T3017205...
  • Page 62 Group 37 Wiring diagram FL6 Component wiring diagrams T3017206...
  • Page 63 Group 37 Wiring diagram FL6 Component wiring diagrams T3017207...
  • Page 64 Group 37 Wiring diagram FL6 Illustrations index LHD Illustrations index LHD Indicator lamps and switches ..........page 63 Earth connections ..............page 64 Battery cables ................ page 88 Battery cables, ADR .............. page 89 1000 Cable harness, instruments ........... page 65 1006 Cable harness, cab, upper .............
  • Page 65 Group 37 Wiring diagram FL6 Illustrations LHD Illustrations LHD T3017211...
  • Page 66 Group 37 Wiring diagram FL6 Illustrations LHD T3013904...
  • Page 67 Group 37 Wiring diagram FL6 Illustrations LHD T3013905...
  • Page 68 Group 37 Wiring diagram FL6 Illustrations LHD T3013906...
  • Page 69 Group 37 Wiring diagram FL6 Illustrations LHD T3017212...
  • Page 70 Group 37 Wiring diagram FL6 Illustrations LHD T3017213...
  • Page 71 Group 37 Wiring diagram FL6 Illustrations LHD T3015480...
  • Page 72 Group 37 Wiring diagram FL6 Illustrations LHD T3017214...
  • Page 73 Group 37 Wiring diagram FL6 Illustrations LHD T3017215...
  • Page 74 Group 37 Wiring diagram FL6 Illustrations LHD T3013910...
  • Page 75 Group 37 Wiring diagram FL6 Illustrations LHD T3013911...
  • Page 76 Group 37 Wiring diagram FL6 Illustrations LHD T3015774...
  • Page 77 Group 37 Wiring diagram FL6 Illustrations LHD T3015775...
  • Page 78 Group 37 Wiring diagram FL6 Illustrations LHD T3015481...
  • Page 79 Group 37 Wiring diagram FL6 Illustrations LHD T3015482...
  • Page 80 Group 37 Wiring diagram FL6 Illustrations LHD T3017216...
  • Page 81 Group 37 Wiring diagram FL6 Illustrations LHD T3015483...
  • Page 82 Group 37 Wiring diagram FL6 Illustrations LHD T3013915...
  • Page 83 Group 37 Wiring diagram FL6 Illustrations LHD T3017217...
  • Page 84 Group 37 Wiring diagram FL6 Illustrations LHD T3015484...
  • Page 85 Group 37 Wiring diagram FL6 Illustrations LHD T3015487...
  • Page 86 Group 37 Wiring diagram FL6 Illustrations LHD T3014312...
  • Page 87 Group 37 Wiring diagram FL6 Illustrations LHD T3013918...
  • Page 88 Group 37 Wiring diagram FL6 Illustrations LHD T3015485...
  • Page 89 Group 37 Wiring diagram FL6 Illustrations LHD T3017218...
  • Page 90 Group 37 Wiring diagram FL6 Illustrations LHD T3017219...
  • Page 91 Group 37 Wiring diagram FL6 Illustrations LHD T3017220...
  • Page 92 Group 37 Wiring diagram FL6 Illustrations LHD T3017221...
  • Page 93 Group 37 Wiring diagram FL6 Illustrations LHD T3015491...
  • Page 94 Group 37 Wiring diagram FL6 Illustrations LHD T3017222...
  • Page 95 Group 37 Wiring diagram FL6 Illustrations LHD T3015493...
  • Page 96 Group 37 Wiring diagram FL6 Illustrations LHD T3013921...
  • Page 97 Group 37 Wiring diagram FL6 Illustrations LHD T3013922...
  • Page 98 Group 37 Wiring diagram FL6 Illustrations LHD T3017223...
  • Page 99 Group 37 Wiring diagram FL6 Illustrations LHD T3017224...
  • Page 100 Group 37 Wiring diagram FL6 Illustrations LHD T3013925...
  • Page 101 Group 37 Wiring diagram FL6 Illustrations LHD T3013928...
  • Page 102 Group 37 Wiring diagram FL6 Illustrations LHD T3015494...
  • Page 103 Group 37 Wiring diagram FL6 Illustrations LHD T3013927...
  • Page 104 Group 37 Wiring diagram FL6 Illustrations index RHD Illustrations index RHD Indicator lamps and switches ..........page 103 Earth connections ..............page 104 Battery cables ................ page 88 Battery cables, ADR .............. page 89 1000 Cable harness, instruments ........... page 105 1006 Cable harness, cab, upper .............
  • Page 105 Group 37 Wiring diagram FL6 Illustrations RHD Illustrations RHD T3015770...
  • Page 106 Group 37 Wiring diagram FL6 Illustrations RHD T3014431...
  • Page 107 Group 37 Wiring diagram FL6 Illustrations RHD T3014432...
  • Page 108 Group 37 Wiring diagram FL6 Illustrations RHD T3014433...
  • Page 109 Group 37 Wiring diagram FL6 Illustrations RHD T3017225...
  • Page 110 Group 37 Wiring diagram FL6 Illustrations RHD T3017226...
  • Page 111 Group 37 Wiring diagram FL6 Illustrations RHD T3014436...
  • Page 112 Group 37 Wiring diagram FL6 Illustrations RHD T3017227...
  • Page 113 Group 37 Wiring diagram FL6 Illustrations RHD T3017228...
  • Page 114 Group 37 Wiring diagram FL6 Illustrations RHD T3013910...
  • Page 115 Group 37 Wiring diagram FL6 Illustrations RHD T3014441...
  • Page 116 Group 37 Wiring diagram FL6 Illustrations RHD T3014446...
  • Page 117 Group 37 Wiring diagram FL6 Illustrations RHD T3017229...
  • Page 118 Group 37 Wiring diagram FL6 Illustrations RHD T3014450...
  • Page 119 Group 37 Wiring diagram FL6 Illustrations RHD T3015776...
  • Page 120 Group 37 Wiring diagram FL6 Circuit card electrical centre Circuit card electrical centre T3009908...
  • Page 121 Group 37 Wiring diagram FL6 Fuses on circuit card electrical centre Fuses on circuit card electrical centre Air suspension, hydraulic F26 Differential lock, power take off ... (LG6) bogielift, neutral start AT545 (kl.DR) ......... (AA24) F27 Air conditioning ......(HA3) Range inhibitors ....
  • Page 122 Group 37 Wiring diagram FL6 Extra fuse holders Extra fuse holders Parking heater ..... (XA7) ”B+”Extra trailer connection Extra cooler ......(XA9) (78/4) ........(XA20) Bodybuilder connection ..(XA11) ”B+”Feeder pump engine ..(XA22) Automatic gearbox ....(XA13) ”15+”Extra trailer connection (78/6) Automatic gearbox ..
  • Page 123 Group 37 Wiring diagram FL6 Relays on circuit card electrical centre Relays on circuit card electrical centre 301 Relay, fog light”9” ......(CG5) 315R Relay, key switch, radio position”4” ........(AA28) 305 Relay, reverse light”12” ....(EA8) 343 Relay, rear foglight”7” ....
  • Page 124 Group 37 Wiring diagram FL6 Extra relays Extra relays Relay, loading light (ED6) 366D Relay, el. window winder, driver (KA14) down Relay, fifth wheel light (ED21) 366P Relay, el. window winder, (KA31) 308A Relay, brake lights md-gearbox (BM62) passenger down...
  • Page 125 Group 37 Wiring diagram FL6 Cable harness Cable harness Illustrations index LHD 1000 Cable harness, instruments ........... page 65 1006 Cable harness, cab, upper ............. page 69 1017 Cable harness, engine/cab heater ......... page 70 1018 Cable harness, air conditioning ..........
  • Page 126 Group 37 Wiring diagram FL6 Cable harness Illustrations index RHD 1000 Cable harness, instruments ........... page 105 1006 Cable harness, cab, upper ............. page 109 1017 Cable harness, engine/cab heater ......... page 110 1018 Cable harness, air conditioning ..........page 112 1020 Cable harness, cowl ..............
  • Page 128 Group 37 Wiring diagram FL6 Cable harness T3017230...
  • Page 129 Group 37 Wiring diagram FL6 Cable harness T3017231...
  • Page 130 Group 37 Wiring diagram FL6 List of connectors List of connectors (AC4) AC12 (LK36) (MF13) (AC27) AC12 (ZA41) (MG7) (AC33) AC13 (AC3) (MH13) (AC39) AC14 (AC7) (MF16) (AC49) AC15 (AC7) (MG9) (BJ51) AC16 (AC9) (MH16) (BZ13) (HM22) (MV13) (BJ42) (HM22)
  • Page 131 Group 37 Wiring diagram FL6 List of connectors (CE24) (MG19) (NZ24) (CG17) (MH34) (NZ18) (CG19) (MH44) (NZ13) (CN6) (MF35) (NZ16) (XA19) (MH35) (NZ47) (XA24) (MF36) (NZ48) (XA32) (MH36) (NZ45) BB10 (EA13) (MF37) (NZ53) BB11 (CN8) (MF45) (NZ41) BB12 (OA68) (MG20)
  • Page 132 Group 37 Wiring diagram FL6 List of connectors (BJ34) (AC58) (AA16) (BZ4) (AC37) (EA1) (BJ36) (CE52) (AC7) (BZ6) (GA13) (NZ55) (BJ30) (AC9) (NZ44) (BZ4) (AC5) (FA3) (BJ31) (CK10) JV10 (ED19) (BZ8) (EA2) JV10 (ED4) (BJ51) IC10 (NZ58) JV11 (AC47) (BZ38)
  • Page 133 Group 37 Wiring diagram FL6 List of connectors (CE34) KG12 (BJ42) LI12 (PA11) (CE32) KG12 (BZ10) LI13 (PA13) (CE34) KG13 (EA8) LI13 (ZB16) (CE32) KG14 (AC20) LI14 (CG6) (CE26) KG15 (AA24) LI14 (CH5) (CN13) KG16 (AA25) LI15 (CG6) (CN20) (CE41)
  • Page 134 Group 37 Wiring diagram FL6 List of connectors MD14 (BM59) PB27 (AC15) RF15 (ZD21) MD15 (BM59) PB28 (AC25) RF16 (XA39) (AA4) (AC48) (CE9) (ZB4) (AC40) (CE37) (NA12) (AC29) (ED6) (NA52) (AC32) (CE16) (NA55) (HB61) (CE14) (NA56) (HC30) (EN4) (NA62) (HB59)
  • Page 135 Group 37 Wiring diagram FL6 List of connectors VMA1 (BM20) VMB6 (BM37) VME14 (ZA55) VMA2 (BM58) VMB8 (BM30) VMF1 (ZD21) VMA3 (BM8) VMB9 (BM61) VMF2 (ZD22) VMA4 (BM51) VMB10 (BM33) VMF3 (ZD25) VMA5 (BM23) VMB11 (BM32) VMF4 (ZD26) VMA6 (BM60)
  • Page 136 Group 37 Wiring diagram FL6 List of components List of components Connector, socket/diagnostics (AC41) Switch, diff. lock wheels, rear (LG14) Connector, socket/diagnostics (ZB26) Switch, diff. lock inter axles (LG6) Connector, socket/diagnostics (BM51) Switch, roof sign light (EJ4) Battery (AA4) Switch, bogie lift (MA5)
  • Page 137 Group 37 Wiring diagram FL6 List of components 205 P Break contact, interior light (ZA36) 2065RF Contact, wear indicator-brake linings (NC40) Closing contact, indicator light, diff. lock, rear 2065RF Contact, wear indicator-brake linings (ZA2) wheels (LG18) 2065RF Contact, wear indicator-brake linings (ZA4) Closing contact, indicator light, diff.
  • Page 138 Group 37 Wiring diagram FL6 List of components Relay, power take-off (ZA62) Bulb, tail light, right (ZA34) Relay, injection pump (AC18) Bulb, side marker light, left, front (CE13) 381A Relay, extra (LK34) Bulb, side marker light, left, front (ZB37) 381B...
  • Page 139 Group 37 Wiring diagram FL6 List of components Central warning for indicator and warning lights 6035 LF Solenoid valve, level control, electronic (MF8) (NZ44) 6035 LF Solenoid valve, level control, electronic (MH8) 5009 Indicator lamp, vehicle, ABS (NZ51) 6052 Fan motor, parking heater (HB50)
  • Page 140 Group 37 Wiring diagram FL6 List of components 7082 Sensor, oil pressure and oil temperature (BJ52) Diode (LE10) 7083 Sensor, fuel pressure and fuel pump (BJ36) Diode (LE20) 7083 Sensor, fuel pressure and fuel pump (BJ47) Diode (LK20) 7084 Sensor, air filter pressure and air filter temperature...
  • Page 141 Group 37 Wiring diagram FL6 Abbreviations Abbreviations ABS ....Antilock brake system MD3060P5 ..5 speed gearbox automatic ADR ....ADR adaption MD3560P5 ..5 speed gearbox automatic A-RIDE ... Hydraulic bogie lift PH-CAB ..Parking heater cab AT545 .....
  • Page 142 Group 37 Wiring diagram FL6 Cable colour code Cable colour code BL ....Blue PU ....Purple BN ....Brown R ....GN ..... Green SB ....Black GR ..... Grey VO ....Violet I ....Ivory W ....White LBL ....
  • Page 143 One of our objectives is that workshop personnel should have access to correct and appropriate service manuals where it concerns fault tracing, repairs and maintenance of Volvo vehicles. In order to maintain the high standards of our literature, your opinions and experience when using this manual would be greatly appreciated.
  • Page 144 Volvo Truck Corporation Göteborg, Sweden TSP197357 English .11.03 Printed in Sweden...

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