Page 2
Volvo Construction Equipment Haulers Ltd Newhouse Industrial Estate Motherwell, ML1 5RY United Kingdom Tel: +44 (0) 1698 737121 Fax: +44 (0) 1698 503210 www.terextrucks.com Product Identification Number Year of Construction Date of Delivery Dealer Stamp Notice Find manuals at https://best-manuals.com...
Page 3
For further information on the subject matter detailed within this Maintenance Manual, please refer to Terex Trucks Operators Manuals and Illustrated Parts Catalouges. Alternatively, please contact; Technology Department Terex Equipment Limited Newhouse Industrial Estate Motherwell, ML1 5RY Tel; +44 (0) 1698 732121 Fax;...
IMPORTANT SAFETY NOTICE Proper service and repair is important to the safe, reliable operation of all motor vehicles. The service procedures recommended and described in this publication, are effective methods for performing service operations. Some of these service operations require the use of tools specially designed for the purpose. The special tools should be used when, and as recommended.
Page 5
TABLE OF CONTENTS Section No. Description SM No. GENERAL INFORMATION 0000 TR100 Off-Highway Truck 1618 Rev 6 0010 Welding Procedure 2172 CHASSIS 0010 Chassis, Hood and Fenders 1898 Rev 1 ENGINE 0030 Engine and Mounting 1655 Rev 2 0050 Air Cleaner 1246 0130 Power Takeoff...
Page 8
General Information - TR100 Mining Truck Section 000-0000 DRIVE AXLE Parking Heavy duty axle with full floating axle shafts, single Application of rear brakes by springs in brake disc pack. reduction spiral bevel gear differential and planetary Hydraulically released. reduction at each wheel. Hold-off Pressure ........
Page 9
General Information - TR100 Mining Truck Section 000-0000 BODY Hands and Arm Vibration Longitudinal 'V' type floor with integral transverse box- The weighted root mean square acceleration to which section stiffeners. The body is exhaust heated and rests on hand and arms of the operator are exposed is less resilient impact absorption pads.
Page 10
General Information - TR100 Mining Truck Section 000-0000 THIS PAGE IS INTENTIONALLY BLANK SM 1618 Rev6 03 -19 Find manuals at https://best-manuals.com...
Page 11
GENERAL INFORMATION - Welding Procedure Section 000-0010 Welding WARNING Welding and flame cutting cadmium plated metals produce odourless fumes which are WARNINGS toxic. Recommended industrial hygiene Before any welding is done on a machine practice for protection of the welding operator equipped with any electronic systems, from the cadmium fumes and metallic oxides disconnect the following (if applicable) in...
Page 12
General Information - Welding Procedure Section 000-0010 3. Pre-heat area to 100° C (212° F), measured 3 - 4" 3 - 4" either side of repair prior to gouging. On either side of repair. Avoid local overheating. completion of gouging grind to remove thin carbon layer.
Page 20
Engine - Engine and Mounting Section 110-0030 REMOVAL 6. If the vehicle is equipped with an air conditioning Numbers in parentheses refer to Fig. 1. system, evacuate refrigerant from the system and disconnect lines at the compressor. Refer to Section 260-0130, AIR CONDITIONING.
Page 21
Engine - Engine and Mounting Section 110-0030 18. Identify all electrical harnesses and cables and transmission oil cooler from crossmember (6) attached to engine (1) assembly for ease of first. Refer to Section 210-0050, DISC BRAKE OIL installation and disconnect from engine (1) assembly. COOLER, and, Section 210-0060, TRANSMISSION OIL COOLER.
Page 22
Engine - Engine and Mounting Section 110-0030 INSTALLATION SM - 1593 Numbers in parentheses refer to Fig. 1. Note: Tighten all fasteners without special torques specified to standard torques listed in Section Install coupling with 300-0080, STANDARD BOLT AND NUT TORQUE Part No.
Engine - Engine and Mounting Section 110-0030 11. Connect front driveline to power takeoff and 24. If the vehicle is equipped with an air conditioning yoke assembly. Refer to Section 130-0010, FRONT system, connect the lines at the compressor as DRIVELINE.
Engine - Engine and Mounting Section 110-0030 MAINTENANCE tighten by hand until the gasket contacts the filter Numbers in parentheses refer to Fig. 1, unless head surface. Tighten fuel filters (28) per the filter otherwise specified. manufacturer's instructions. Every 10 Hours (Daily) Note: Mechanical tightening of the filters is not General - Visually check the engine for leaks, loose or recommended, and may result in seal and/or cartridge...
Engine - Engine and Mounting Section 110-0030 Crankcase Breather - Check and clean the Apply a thin film of clean lubricating oil to the gasket crankcase breather hose. Remove the breather hose surface of the new filters and fill the filters with and check internally for obstructions or sludge buildup.
Page 26
Engine - Engine and Mounting Section 110-0030 THIS PAGE IS INTENTIONALLY BLANK SM 1655 Rev 2 06-14...
ENGINE - Air Cleaner Section 110-0050 SM - 1532 1 - Air Cleaner Body 2 - Primary Element 3 - Safety Element 4 - Cover Assembly 5 - Latch 6 - Vacuator Valve Fig. 1 - Exploded View of Air Cleaner DESCRIPTION SM - 1898 Numbers in parentheses refer to Fig.
Engine - Air Cleaner Section 110-0050 Check condition of clamps (10 & 11, Fig. 3), hump however, it should perform satisfactorily through hoses (8 & 9, Fig. 3) and plenum chamber (1, Fig. 3). approximately six cleanings, providing it does not rupture. Tighten/replace as necessary.
Engine - Air Cleaner Section 110-0050 MEASURING AIR RESTRICTION 8. After primary element (2) is thoroughly dried, inspect for damage or ruptures, especially close to Numbers in parentheses refer to Fig. 3. the end caps. To detect paper ruptures, place a bright light bulb inside the element and rotate element slowly.
Page 31
This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...
Need help?
Do you have a question about the TEREX TR100 and is the answer not in the manual?
Questions and answers