Description; Function; Layout Of Appliance Types 61Cw-Z - Carrier 61CW-Z Installation, Operation And Maintenance Instructions

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3 - DESCRIPTION

3.1 - Function

Heat pumps of types 61CW-Z are compact units for indoor installation. 
Heat is drawn from a water or brine circuit at 8 to 20°C (e.g. process coolant, return coolant, etc.). The heat pumps can be used to 
provide heating and process heat up to 92 °C. 

3.2 - Layout of appliance types 61CW-Z

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3.2.1 - Thermodynamic circuit
This consists of:
Shell and tube heat exchanger as evaporator, compressor, shell 
and tube heat exchanger as condenser, plate heat exchanger as 
oil cooler, plate heat exchanger as economiser, oil separator, oil 
filter,  drier,  electronically  controlled  expansion  valves,  high 
pressure and low pressure controller, solenoid valves, high and 
low pressure sensors for electronic monitoring of application limits, 
chlorine-free  refrigerant  and  special  oil  for  the  compressor/oil 
separator. 
3.2.2 - Compressor
CARRIER  high-temperature  industrial  heat  pumps  of  series  c2 
are equipped with a semi-hermetic screw compressor. Due to an 
asymmetrical high performance profile, these rotary displacement 
machines achieve maximum efficiencies. Lacking any oscillating 
components, they operate with very low vibrations. 
The roller bearings are specially designed for high temperatures. 
The  excellently  designed  cooling  system  of  the  motor  allows 
operation in a very wide application range.
Within  the  permissible  application  limits,  output  control  can  be 
implemented as follows and depends on the selected or ordered 
configuration:
■ Three-position control 50/75/100 %
■ Continuous between 50 and 100 %
Subject to output demand, a hydraulically operated output slider 
varies  the  refrigerant  flow  through  the  compressor  screw.  This 
means  of  control  operates  via  solenoid  valves  that  are  flange 
mounted  on  the  compressor,  and  is  carried  out  subject  to  an 
algorithm implemented in a standalone controller.
The application limits of the heat pump are given in the appendix 
(section 10). 
To ensure a long compressor service life, the heat pump must 
be kept running for at least 10 minutes and be idle for at least 6 
minutes.
Fig. 1: Basic principle of a heat pump
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Increased heat transfer through 
higher mass flow rate.
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3.2.3 - Frame
The heat pump components are mounted on a solid frame, partly 
self-supporting on the shell and tube heat exchangers.
3.2.4 - Sound insulating enclosure
To reduce sound emissions, a sound insulating enclosure can be 
ordered  as  an  option.  Depending  on  the  compressor  type,  this 
can achieve a sound pressure level reduction of about 10 to 15 
dB(A).
The  control  cabinet  is  delivered  mounted  to  the  heat  pump  as 
standard. However, prior to fitting the sound insulating enclosure, 
carefully remove the heat pump control cabinet and place it on 
the substructure supplied by CARRIER (see dimensions sheet). 
The control cabinet and the electric cables must not be damaged.
The enclosure is designed for easy handling and uncomplicated 
fitting. It consists of several dirt repellent aluminium sheets with 
sound insulating material, which are joined together with quick-
action  fasteners.  For  sound  insulation  of  the  heat  source 
connections (WQ) and heat consumer connections (WN), tailored 
aluminium  sheets  are  supplied.  To  allow  maintenance  and 
servicing, certain panels are not load bearing and can therefore 
be removed individually.
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