Advertisement

S e r v i c e L i t e r a t u r e
The LGT156, 180, 210, 240 and 300 units are configure to
order units (CTO) with a wide selection of factory installed
options.
The LGT156 \ 300 is available in 169,000 to 480.000 Btuh.
See SPECIFICATIONS-GAS HEAT for more detail per
model.
Gas heat sections are designed with aluminized steel tube
heat exchangers with stainless steel as an option.
Cooling capacities range from 13 to 25 tons. LGT 156 uti-
lize two compressors and three condenser fans. LGT 180
utilize three compressors and four condenser fans. LGT
210 utilize four compressors and four condenser fans.
LGT 240 & 300 utilize four compressors and six condens-
er fans.
Multi-Stage Air Volume MSAV® blower option is available.
The VFD-driven blower will operate at lower speeds when
demand is low and increase to higher speeds when de-
mand is high.
Variable speed VAV system is available as an option which
enables supply duct static measurement to control blow-
er CFM and discharge air temperature to control cooling
stages.
All LGT units are designed to accept any of several differ-
ent energy management thermostat control systems with
minimum field wiring. Factory- or field-provided control op-
tions connect to the unit through Smartwire connectors.
When "plugged in" the controls become an integral part of
the unit wiring.
The CORE Control System is designed to accelerate
equipment install and service. Standard with all Enlight
rooftop units, control system integrates key technologies
that lower installation costs, drive system efficiency, and
protect your investments.
The CORE Unit Controller is a microprocessor-based
controller that provides flexible control of all unit functions.
Information contained in this manual is intended for use
by qualified service technicians only. All specifications are
subject to change. Procedures outlined in this manual are
presented as a recommendation only and do not super-
sede or replace local or state codes.
If the unit must be lifted for service, rig unit by attaching
four cables to the holes located in the unit base rail (two
holes at each corner). Refer to the installation instructions
for the proper rigging technique.
UNIT INFORMATION
UNIT INFORMATION
100081
Revised 08/2021
LGT156 through 300
Page 1
WARNING
To prevent serious injury or death:
1- Lock-out/tag-out before performing maintenance.
2- If system power is required (e.g., smoke detector
maintenance), disable power to blower, remove
fan belt where applicable, and ensure all
controllers and thermostats are set to the "OFF"
position before performing maintenance.
3- Always keep hands, hair, clothing, jewelry, tools,
etc., away from moving parts.
WARNING
Improper
installation,
service or maintenance can cause property damage,
personal injury or loss of life. Installation and service
must be performed by a licensed professional HVAC
installer or equivalent, service agency, or the gas
supplier

Table of Contents

Options / Accessories . . . . . . . . . . . . . . . . . . . . . Page 2
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6
Blower Data.. . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 12
Electrical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . Page 15
Unit Parts Arrangement . . . . . . . . . . . . . . . . . . . Page 18
I-Unit Components . . . . . . . . . . . . . . . . . . . . . . . Page 18
II-Placement and Installation . . . . . . . . . . . . . . . Page 37
III-Charging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 37
IV Start Up - Operation . . . . . . . . . . . . . . . . . . . . Page 63
V-System Service Checks . . . . . . . . . . . . . . . . . Page 65
VI-Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . Page 67
VII-Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . Page 68
VIII-Hot Gas Re-Heat . . . . . . . . . . . . . . . . . . . . . Page 73
IX-Staged Blower . . . . . . . . . . . . . . . . . . . . . . . . Page 78
X - VAV System . . . . . . . . . . . . . . . . . . . . . . . . . . Page 50
XI-Wiring and Operation Sequence
LGT SERIES
13 to 25 ton
45.7 to 88 kW
adjustment,
alteration,
. . . . . . . . . Page 82

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Enlight LGT Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Lennox Enlight LGT Series

  • Page 1: Table Of Contents

    LGT SERIES UNIT INFORMATION UNIT INFORMATION 13 to 25 ton 45.7 to 88 kW 100081 S e r v i c e L i t e r a t u r e Revised 08/2021 LGT156 through 300 The LGT156, 180, 210, 240 and 300 units are configure to order units (CTO) with a wide selection of factory installed WARNING options.
  • Page 2: Options / Accessories

    OPT IONS / A C C ESSORIES Unit Model No Catalog Item Description Number 156 180 210 240 300 COOLING SYSTEM Condensate Drain Trap 22H54 Copper 76W27 Drain Pan Overflow Switch 21Z07 HEATING SYSTEM 85M31 Bottom Gas Piping Kit Combustion Air Intake Extensions (order two) 89L97 Gas Heat Input Low - 169,000 Btuh...
  • Page 3 OPT IONS / A C C ESSORIES Unit Model No Catalog Item Description Number 156 180 210 240 300 CONTROLS 21Z10 Blower Proving Switch Commercial Controls CPC Einstein Integration Factory LonTalk Module 54W27 ® Novar Factory ® Dirty Filter Switch 53W68 Fresh Air Tempering 21Z08...
  • Page 4 OPT IONS / A C C ESSORIES Unit Model No Catalog Item Description Number 156 180 210 240 300 ECONOMIZER High Performance Economizer (Approved for California Title 24 Building Standards AMCA Class 1A Certified) High Performance Economizer 22J18 Downflow or Horizontal Applications - Includes Outdoor Air Hood. Order Downflow or Horizontal Barometric Relief Dampers separately.
  • Page 5 OPT IONS / A C C ESSORIES Unit Model No Catalog Item Description Number 156 180 210 240 300 ROOF CURBS Hybrid Roof Curbs, Downflow 8 in. height 11F58 14 in. height 11F59 18 in. height 11F60 24 in. height 11F61 Adjustable Pitch Curb 14 in.
  • Page 6: Specifications

    S P EC IFIC ATIONS 1 3 TO N General Data Nominal Tonnage 13 Ton 13 Ton Model Number LGT156H4M LGT156H4V Efficiency Type High High Blower Type MSAV ® Multi-Stage Air Volume Variable Air Volume Cooling Gross Cooling Capacity - Btuh 152,000 152,000 Performance...
  • Page 7 S PEC IFIC ATIONS 15 TO N General Data Nominal Tonnage 15 Ton 15 Ton Model Number LGT180H4M LGT180H4V Efficiency Type High High Blower Type MSAV ® Multi-Stage Air Volume Variable Air Volume Cooling Gross Cooling Capacity - Btuh 176,000 176,000 Performance Net Cooling Capacity - Btuh...
  • Page 8 S PEC IFIC ATIONS 1 7.5 TO N General Data Nominal Tonnage 17.5 Ton 17.5 Ton Model Number LGT210H4M LGT210H4V Efficiency Type High High Blower Type MSAV ® Multi-Stage Air Volume Variable Air Volume Cooling Gross Cooling Capacity - Btuh 206,000 206,000 Performance...
  • Page 9 S PECIF ICATION S 20 TO N General Data Nominal Tonnage 20 Ton 20 Ton Model Number LGT240H4M LGT240H4V Efficiency Type High High Blower Type MSAV ® Multi-Stage Air Volume Variable Air Volume Cooling Gross Cooling Capacity - Btuh 236,000 236,000 Performance Net Cooling Capacity - Btuh...
  • Page 10 S PEC IFIC ATIONS 2 5 TO N General Data Nominal Tonnage 25 Ton 25 Ton Model Number LGT300S4M LGT300S4V Efficiency Type Standard Standard Blower Type MSAV ® Multi-Stage Air Volume Variable Air Volume Cooling Gross Cooling Capacity - Btuh 281,000 281,000 Performance...
  • Page 11: Gas Heat Specifications / High Altitude

    Two-stage heat models can be operated with four stages of gas heating when controlled in either zone sensor, Discharge Air Control, or fresh air tempering mode on the Lennox CORE unit controller (available when using the CS8500 thermostat or when connected to Building Automation Systems using BACnet, LonTalk, or S-Bus ®...
  • Page 12 Page 12...
  • Page 13: Blower Data

    BLOWER DATA FACTORY INSTALLED BELT DRIVE KIT SPECIFICATIONS Nominal Maximum Drive Kit Number RPM Range 3.45 535 - 725 3.45 710 - 965 5.75 685 - 856 5.75 850 - 1045 5.75 945 - 1185 8.63 850 - 1045 8.63 945 - 1185 8.63 1045 - 1285...
  • Page 14 BLOWER D ATA POWER EXHAUST FAN PERFORMANCE Return Air System Static Pressure Air Volume Exhausted in. w.g. 0.00 8630 0.05 8210 0.10 7725 0.15 7110 0.20 6470 0.25 5790 0.30 5060 0.35 4300 0.40 3510 0.45 2690 0.50 1840 CEILING DIFFUSER AIR RESISTANCE - in. w.g. Step-Down Diffuser Flush Diffuser RTD11-185S...
  • Page 15: Electrical Data

    ELECTRIC AL DATA 1 3 TO N Model No. LGT156H4 Voltage - 60Hz 208/230V - 3 Ph 460V - 3 Ph 575V - 3 Ph Compressor 1 Rated Load Amps 17.6 (Non-Inverter) Locked Rotor Amps 66.1 55.3 Compressor 2 Rated Load Amps 22.4 10.6 (Non-Inverter)
  • Page 16 ELECTRIC AL DATA 1 7 .5 TO N Model No. LGT210H4 Voltage - 60Hz 208/230V - 3 Ph 460V - 3 Ph 575V - 3 Ph Compressor 1 Rated Load Amps 14.5 (Non-Inverter) Locked Rotor Amps Compressor 2 Rated Load Amps 14.5 (Non-Inverter) Locked Rotor Amps...
  • Page 17 ELECTRIC AL DATA 2 5 TO N Model No. LGT300S4 Voltage - 60Hz 208/230V - 3 Ph 460V - 3 Ph 575V - 3 Ph Compressor 1 Rated Load Amps 19.6 (Non-Inverter) Locked Rotor Amps 66.1 55.3 Compressor 2 Rated Load Amps 19.6 (Non-Inverter) Locked Rotor Amps...
  • Page 18: Unit Parts Arrangement

    PARTS ARRANGEMENT REHEAT CONDENSER FANS EVAPORATOR COIL FILTERS (3 ON 156, COIL (SIX - 24 X 24 X 2”) 4 ON 180, 210 6 on 240, 300) BLOWERS ECONOMIZER DAMPERS (OPTIONAL) BLOWER MOTOR BLOWER INVERTER 8.8.8.8 UNIT CONTROLLER CONDENSER CONDENSATE COILS DRAIN COMPRESSORS...
  • Page 19 Components Arrangement FIGURE 3 Components Arrangement FIGURE 4 Page 19...
  • Page 20 4-Terminal Block TB13 Upon restoration of gas and power, the control will restart the ignition sequence and continue until flame is estab- TB13 terminal block distributes line voltage power to the lished or system locks out. For a more detailed description line voltage items in the unit.
  • Page 21 Relative Humidity Sensor - Optional Economizer Differential Pressure Sensor - Optional Rooftop units installed with Smart Airflow™ will have a The indoor relative humidity sensor (A91) is an analog Pressure Transducer (PT5) present in the economizer. sensor with a 0-10VDC output over a relative humidity PT5 requires 5VDC power supply (P266-5 and {P266- range of 0-100% relative humidity.
  • Page 22 16-Second-Stage Power Exhaust Relay K231 18-Fuse F61 (Higher SCCR units only) (Staged-Blower units equipped with power exhaust) Fuse F61 is used on units with higher SCCR rating. F61 provides overcurrent protection to compressor and other The second power exhaust fan is controlled by K231. cooling components.
  • Page 23 SIEMENS OVERLOAD RELAY BLUE RESET BUTTON IN FACTORY SET AUTO MODE (Turn clockwise to H for manual reset) GREEN TRIP INDICATOR (Flush with surface -- not tripped; Above surface -- tripped) AMP ADJUSTMENT DIAL Adjust relay amp setting according to value given on the blower motor nameplate. Proper relay amp setting equals motor nameplate FLA X service factor of 1.15 X .95.
  • Page 24 Compressor Detail B1, B2, B13 FIGURE 8 Compressor Detail B1, B2, B13, B20 FIGURE 9 Page 24...
  • Page 25 156 REFRIGERANT CIRCUITS EVAPORATOR COIL (not to scale) CIRCUIT 1 CIRCUIT 1 CONDENSER COIL CIRCUIT 2 CIRCUIT 2 CONDENSER COIL FIGURE 10 180 REFRIGERANT CIRCUITS ALL THREE EVAPORATOR COIL CIRCUITS ARE INTERTWINED EVAPORATOR COIL (not to scale) CIRCUIT 1 & 2 INTERTWINED CIRCUIT 2 &...
  • Page 26 210, 240, 300 REFRIGERANT CIRCUITS ALL FOUR EVAPORATOR COIL CIRCUITS ARE INTERTWINED EVAPORATOR COIL (not to scale) CIRCUITS 1 & 2 CONDENSER COIL INTERTWINED CIRCUITS 3 & 4 CIRCUIT 1 & 2 CONDENSER COIL INTERTWINED CIRCUIT 3 & 4 FIGURE 12 B-Cooling Components WARNING Units use independent cooling circuits consisting of one...
  • Page 27 2-Crankcase Heaters HR1, HR2, HR5 & HR11 4-Low Pressure Switches S87, S88, S97, S98 All LGT units use insertion type heaters. Heater HR1 is S87 all units installed around compressor B1, heater HR2 compressor S88 all units B2, HR5 compressor B13 and HR11 compressor B20. S97 180, 210, 240, 300 units 3-High Pressure Switches S4, S7, S28, S96 S98 210, 240, 300 units...
  • Page 28 7-Temperature Thermistor IMPORTANT RT46/47/50/51 (ID) - RT48/49/52/53 OD Three Phase Scroll Compressor Voltage Temperature thermistors are located on specific points for Phasing each refrigeration circuit. Temperature thermistors pro- Three phase scroll compressors must be phased vide continuous temperature input to the unit controller for sequentially to ensure correct compressor and proper cooling operation as well as system protection.
  • Page 29 B-Blower Access 2 - With all access panels in place, measure static pressure external to unit (from supply to return). 1 - Disconnect jack/plug connector to blower motor. Blower performance data is based on static pressure Also disconnect jack/plug connector heating limit readings taken in locations shown in figure 13.
  • Page 30 BLOWER ASSEMBLY - NO TENSIONER TO INCREASE CFM LOOSEN ALLEN SCREW & TO INCREASE BELT TENSION TURN PULLEY CLOCKWISE 1-Loosen four screws securing blower motor to TO DECREASE CFM sliding base. TURN PULLEY COUNTERCLOCKWISE clockwise, to move the motor downward and tighten the belt.
  • Page 31 3 - Measure belt deflection force. For a used belt, the deflection force should be 5 lbs. . A new belt PULLEY ALIGNMENT - WITH TENSIONER deflection force should be 7 lbs ALIGNED A force below these values indicates and underten- TENSIONER sioned belt.
  • Page 32 D-GAS HEAT COMPONENTS the unit will lockout for 60 minutes. After lockout, the igni- tion control automatically resets and provides three more See SPECIFICATIONS tables or unit nameplate for Btuh attempts at ignition. Manual reset after lockout requires capacities. Units are equipped with two identical gas heat breaking and remaking power to the ignition control.
  • Page 33 NORMAL IGNITION SEQUENCE - TIMINGS NOMINAL ON / CLOSED OFF / OPEN END OF DEMAND THERMOSTAT DEMAND COMBUSTION AIR BLOWER COMBUSTION AIR PROVE SWITCH GAS VALVE IGNITION SPARK BLOWER IGNITION TRIAL FIGURE 19 RETRIALS - IGNITION ATTEMPT SEQUENCE - TIMINGS NOMINAL SECONDS 0 30 40 100 110...
  • Page 34 2-Heat Exchanger (Figure 22) As hot combustion gases are drawn upward through each tube by the combustion air blower, exhaust gases are Units use aluminized steel cluster inshot burners with drawn out the top and fresh air/gas mixture is drawn in matching tubular aluminized (stainless steel is an op- at the bottom.
  • Page 35 3-Burner Assembly (Figure 23) 4-Primary High Temperature Limits S10 & S99 The burners are controlled by the spark electrode, flame S10 is the primary high temperature limit for gas heat sec- sensing electrode, gas valve and combustion air blower. tion one and S99 is the primary high temperature limit for The spark electrode, flame sensing electrode and gas gas heat section two.
  • Page 36 The switch closes on a negative pressure fall. This nega- WHITE RODGERS 36H54 GAS VALVE tive pressure fall and switch actuation allows the ignition Two-Stage sequence to continue (proves, by closing, that the com- bustion air inducer is operating before allowing the gas valve to open.) The combustion air prove switch is factory set and not adjustable.
  • Page 37: Ii-Placement And Installation

    If weighing facilities are not available, or to check the IGNITOR charge, use the following procedure: IMPORTANT - Charge unit in normal cooling mode. 1 - Attach gauge manifolds to discharge and suction lines. With the economizer disabled, operate the unit in cooling mode at high speed using the following mobile service app menu path: Ground...
  • Page 38 TABLE 9 156 NORMAL OPERATING PRESSURES - NO REHEAT - ALL-ALUMINUM COIL - 581081-01 Outdoor Coil Entering Air Temperature 65 F 75 F 85 F 95 F 105 F 115 F Suct Disc Suct Disc Suct Disc Suct Disc Suct Disc Suct Disc...
  • Page 39 156 CHARGING CURVE CIRCUIT 2 - NO REHEAT - ALL-ALUMINUM COIL - 581082-01 Outdoor Temperature (°F) 115° 105° 95° 85° 75° 65° Suction Pressure (psig) Page 39...
  • Page 40 TABLE 10 156 NORMAL OPERATING PRESSURES - REHEAT - ALL-ALUMINUM COIL - 581083-01 Outdoor Coil Entering Air Temperature 65 F 75 F 85 F 95 F 105 F 115 F Suct Disc Suct Disc Suct Disc Suct Disc Suct Disc Suct Disc (psig)
  • Page 41 156 CHARGING CURVE CIRCUIT 2 - REHEAT - ALL-ALUMINUM COIL - 581084-01 Outdoor Temperature (°F) 115° 105° 95° 85° 75° 65° Suction Pressure (psig) Page 41...
  • Page 42 TABLE 11 180 NORMAL OPERATING PRESSURES - NO REHEAT - ALL-ALUMINUM COIL - 581085-01 Outdoor Coil Entering Air Temperature 65 F 75 F 85 F 95 F 105 F 115 F Suct Disc Suct Disc Suct Disc Suct Disc Suct Disc Suct Disc...
  • Page 43 180 CHARGING CURVE CIRCUIT 2 - NO REHEAT - ALL-ALUMINUM COIL - 581086-01 Outdoor Temperature (°F) 115° 105° 95° 85° 75° 65° Suction Pressure (psig) 180 CHARGING CURVE CIRCUIT 3 - NO REHEAT - ALL-ALUMINUM COIL - 581086-01 Outdoor Temperature (°F) 115°...
  • Page 44 TABLE 12 180 NORMAL OPERATING PRESSURES - REHEAT - ALL-ALUMINUM COIL - 581087-01 Outdoor Coil Entering Air Temperature 65 F 75 F 85 F 95 F 105 F 115 F Suct Disc Suct Disc Suct Disc Suct Disc Suct Disc Suct Disc (psig)
  • Page 45 180 CHARGING CURVE CIRCUIT 2 - REHEAT - ALL-ALUMINUM COIL - 581088-01 Outdoor Temperature (°F) 115° 105° 95° 85° 75° 65° Suction Pressure (psig) 180 CHARGING CURVE CIRCUIT 3 - REHEAT - ALL-ALUMINUM COIL - 581088-01 Outdoor Temperature (°F) 115° 105°...
  • Page 46 TABLE 13 210 NORMAL OPERATING PRESSURES - NO REHEAT - ALL-ALUMINUM COIL - 581089-01 Outdoor Coil Entering Air Temperature 65 F 75 F 85 F 95 F 105 F 115 F Suct Disc Suct Disc Suct Disc Suct Disc Suct Disc Suct Disc...
  • Page 47 210 CHARGING CURVE CIRCUIT 2 - NO REHEAT - ALL-ALUMINUM COIL - 581090-01 Outdoor Temperature (°F) 115° 105° 95° 85° 75° 65° Suction Pressure (psig) 210 CHARGING CURVE CIRCUIT 3 - NO REHEAT - ALL-ALUMINUM COIL - 581090-01 Outdoor Temperature (°F) 115°...
  • Page 48 210 CHARGING CURVE CIRCUIT 4 - NO REHEAT - ALL-ALUMINUM COIL - 581090-01 Outdoor Temperature (°F) 115° 105° 95° 85° 75° 65° Suction Pressure (psig) Page 48...
  • Page 49 TABLE 14 210 NORMAL OPERATING PRESSURES - REHEAT - ALL-ALUMINUM COIL - 581091-01 Outdoor Coil Entering Air Temperature 65 F 75 F 85 F 95 F 105 F 115 F Suct Disc Suct Disc Suct Disc Suct Disc Suct Disc Suct Disc (psig)
  • Page 50 210 CHARGING CURVE CIRCUIT 2 - REHEAT - ALL-ALUMINUM COIL - 581092-01 Outdoor Temperature (°F) 115° 105° 95° 85° 75° 65° Suction Pressure (psig) 210 CHARGING CURVE CIRCUIT 3 - REHEAT - ALL-ALUMINUM COIL - 581092-01 Outdoor Temperature (°F) 115° 105°...
  • Page 51 210 CHARGING CURVE CIRCUIT 4 - REHEAT - ALL-ALUMINUM COIL - 581092-01 Outdoor Temperature (°F) 115° 105° 95° 85° 75° 65° Suction Pressure (psig) Page 51...
  • Page 52 TABLE 15 240 NORMAL OPERATING PRESSURES - NO REHEAT - ALL-ALUMINUM COIL - 581093-01 Outdoor Coil Entering Air Temperature 65 F 75 F 85 F 95 F 105 F 115 F Suct Disc Suct Disc Suct Disc Suct Disc Suct Disc Suct Disc...
  • Page 53 240 CHARGING CURVE CIRCUIT 2 - NO REHEAT - ALL-ALUMINUM COIL - 581094-01 Outdoor Temperature (°F) 115° 105° 95° 85° 75° 65° Suction Pressure (psig) 240 CHARGING CURVE CIRCUIT 3 - NO REHEAT - ALL-ALUMINUM COIL - 581094-01 Outdoor Temperature (°F) 115°...
  • Page 54 240 CHARGING CURVE CIRCUIT 4 - NO REHEAT - ALL-ALUMINUM COIL - 581094-01 Outdoor Temperature (°F) 115° 105° 95° 85° 75° 65° Suction Pressure (psig) Page 54...
  • Page 55 TABLE 16 240 NORMAL OPERATING PRESSURES - REHEAT - ALL-ALUMINUM COIL - 581095-01 Outdoor Coil Entering Air Temperature 65 F 75 F 85 F 95 F 105 F 115 F Suct Disc Suct Disc Suct Disc Suct Disc Suct Disc Suct Disc (psig)
  • Page 56 240 CHARGING CURVE CIRCUIT 2 - REHEAT - ALL-ALUMINUM COIL - 581096-01 Outdoor Temperature (°F) 115° 105° 95° 85° 75° 65° Suction Pressure (psig) 240 CHARGING CURVE CIRCUIT 3 - REHEAT - ALL-ALUMINUM COIL - 581096-01 Outdoor Temperature (°F) 115° 105°...
  • Page 57 240 CHARGING CURVE CIRCUIT 4 - REHEAT - ALL-ALUMINUM COIL - 581096-01 Outdoor Temperature (°F) 115° 105° 95° 85° 75° 65° Suction Pressure (psig) Page 57...
  • Page 58 TABLE 17 300 NORMAL OPERATING PRESSURES - NO REHEAT - ALL-ALUMINUM COIL - 581097-01 Outdoor Coil Entering Air Temperature 65 F 75 F 85 F 95 F 105 F 115 F Suct Disc Suct Disc Suct Disc Suct Disc Suct Disc Suct Disc...
  • Page 59 300 CHARGING CURVE CIRCUIT 2 - NO REHEAT - ALL-ALUMINUM COIL - 581098-01 Outdoor Temperature (°F) 115° 105° 95° 85° 75° 65° Suction Pressure (psig) 300 CHARGING CURVE CIRCUIT 3 - NO REHEAT - ALL-ALUMINUM COIL - 581098-01 Outdoor Temperature (°F) 115°...
  • Page 60 300 CHARGING CURVE CIRCUIT 4 - NO REHEAT - ALL-ALUMINUM COIL - 581098-01 Outdoor Temperature (°F) 115° 105° 95° 85° 75° 65° Suction Pressure (psig) Page 60...
  • Page 61 TABLE 18 300 NORMAL OPERATING PRESSURES - REHEAT - ALL-ALUMINUM COIL - 581099-01 Outdoor Coil Entering Air Temperature 65 F 75 F 85 F 95 F 105 F 115 F Suct Disc Suct Disc Suct Disc Suct Disc Suct Disc Suct Disc (psig)
  • Page 62 300 CHARGING CURVE CIRCUIT 2 - REHEAT - ALL-ALUMINUM COIL - 581100-01 Outdoor Temperature (°F) 115° 105° 95° 85° 75° 65° Suction Pressure (psig) 300 CHARGING CURVE CIRCUIT 3 - REHEAT - ALL-ALUMINUM COIL - 581100-01 Outdoor Temperature (°F) 115° 105°...
  • Page 63: Start Up - Operation

    300 CHARGING CURVE CIRCUIT 4 - REHEAT - ALL-ALUMINUM COIL - 581100-01 Outdoor Temperature (°F) 115° 105° 95° 85° 75° 65° Suction Pressure (psig) IV- START-UP OPERATION B-Cooling Start-up A-Preliminary and Seasonal Checks NOTE-Crankcase heaters must be energized 24 hours before attempting to start compressor.
  • Page 64 C-Heating Startup WHITE RODGERS 36H54 GAS VALVE FOR YOUR SAFETY READ BEFORE LIGHTING Two-Stage WARNING Danger of explosion. Can cause injury or product or property damage. If overheating occurs or if gas supply fails to shut off, shut off the manual gas valve to the appliance before shutting off electrical supply.
  • Page 65: V-System Service Checks

    V- SYSTEMS SERVICE CHECKS Make sure the reading falls within the range of the follow- ing values. Low pressure may result in erratic operation or A-Heating System Service Checks “underfire.” High pressure can result in permanent dam- age to the gas valve or “overfire.”. See table 19 for supply All LGT units are ETL/CSA design certified without mod- pressures.
  • Page 66 TABLE 19 TYPICAL GAS BURNER ASSEMBLY Supply Pressure Manifold Pressure “W.C. “W.C. Natural LP.Propane High High 4.7- 10.8- 10.5 13.5 1.6+ 0.2 3.7+0.3 5.5+ 0.3 10.5+ 0.5 Combustion gases Flue products must be analyzed and compared to the unit specifications. Problems detected during the inspection may make it necessary to temporarily shut down the fur- nace until the items can be repaired or replaced.
  • Page 67: Vi-Maintenance

    A-Filters TABLE 20 LGT units use six 24 X 24 X 2” fiberglass throw-away type Manufacturer Nominal Signal Drop Out filters. Filters may be accessed through the economizer / Microamps filter access door. Filters should be checked monthly (or UTEC 0.5 - 1.0 more frequently in severe use) and cleaned or replaced NOTE-If the meter scale reads 0, the leads are reversed.
  • Page 68: Vii-Accessories

    VII-ACCESSORIES TYPICAL FLASHING DETAIL UNIT BASE The accessories section describes the application of most BOTTOM of the optional accessories which can be factory or field UNIT BASE installed to the LGT units. RAIL A-Roof Curbs FIBERGLASS INSULATION (Furnished) When installing the LGT units on a combustible surface for downflow discharge applications, the hybrid C1CUR- COUNTER FLASHING B70C-1 8-in height, C1CURB71C-1 14-in height, C1CUR-...
  • Page 69 NOTE - Gravity exhaust dampers are required with power C1DAMP10 MANUAL OUTDOOR AIR DAMPER exhaust. The economizer is controlled by the A55 Unit Controller. The economizer will operate in one of four modes. Each mode requires a different A55 Unit Controller DIP switch setting.
  • Page 70 F-Gravity Exhaust Dampers H-Optional Cold Weather Kit (Canada only) C1DAMP50C dampers (figure 35) are used in downflow Electric heater is available to automatically control the and LAGEDH are used in horizontal air discharge appli- minimum temperature in the gas burner compartment. cations.
  • Page 71 J-Smoke Detectors A171, A172, A173 O-Optional UVC Lights Photoelectric smoke detectors are a factory- and field-in- The Healthy Climate germicidal light emits ultraviolet stalled option. The smoke detectors can be installed in the (UVC) energy that has been proven effective in reducing supply air section (A172), return air section (A171), or in microbial life forms (viruses, bacteria, yeasts and molds) both the supply and return air section.
  • Page 72 Replacing the Sensor R-Bipolar Ionizer 1 - Open the CORE Service App and navigate to Menu The Needlepoint Bipolar Ionizer (NBPI) kit is specifically > (Setup) Network Integration > Wireless Sensor designed for LG/LC/LH/LD/KG/KC/KH 024-300 units. The Network Setup > Wireless Sensor Network. ionizer is equipped with dry contacts which allow a Build- ing Automation System (BAS) to interface and indicate 2 - Click Add node on the Network Nodes screen.
  • Page 73: Viii-Hot Gas Re-Heat

    VIII-FACTORY-INSTALLED Hot Gas Re-Heat Check-Out General Test hot gas reheat operation using the following proce- dure. Hot gas reheat units provide a dehumidifying mode of op- 1 - Make sure reheat is wired as shown in wiring eration. These units contain a reheat coil adjacent to and section.
  • Page 74 REHEAT MODE REFRIGERANT ROUTING 156 UNITS Note: Two refrigerant circuits are shown; both circuits operate during reheat. CIRCUIT 1 EVAPORATOR CONDENSER COIL CIRCUITS 1 & 2 EXPANSION CIRCUIT 2 VALVES CONDENSER COIL REHEAT COIL CHECK VALVE REHEAT VALVE REHEAT CHECK VALVE VALVE FIGURE 37...
  • Page 75 REHEAT MODE REFRIGERANT ROUTING 180 UNITS Note: Two refrigerant circuits are shown; both circuits operate during reheat. EVAPORATOR CIRCUITS 1 & 2 EXPANSION ARE INTERTWINED VALVES CIRCUIT 2 & 3 CONDENSER COILS REHEAT COIL CIRCUIT 1 CONDENSER COIL CHECK VALVE REHEAT VALVE REHEAT...
  • Page 76 REHEAT MODE REFRIGERANT ROUTING 210, 240 AND 300 UNITS Note: Two refrigerant circuits are shown; both circuits operate during reheat. ALL FOUR CONDENSER COIL EVAPORATOR EXPANSION CONDENSER COIL CIRCUIT 3 & 4 COILS ARE VALVES CIRCUIT 1 & 2 INTERTWINED REHEAT COIL CHECK...
  • Page 77 TABLE 23 REHEAT OPERATION Thermostat Mode With 24V Humidistat Humidity Demands Operation • Compressor 1 and 2 reheat on 24V Demand for Dehumidification only • Reheat valves are energized • Remaining compressors are off • Compressor 1 & 2 reheat on •...
  • Page 78: Ix-Staged Blower

    IX--Multi-Staged Blower RTU MENU > SETTINGS > RTU OPTIONS > DAMPER Tap “Next” to skip tabs and complete damper position cal- A-Design Specifications ibration until “Damper Calibration Blower Speed High” tab Use the “Blower CFM Design Specifications” table at- appears. tached to the unit (table 18 in the installation instructions) Measure the intake air CFM.
  • Page 79 TABLE 24 HEATING, VENTILATION & SMOKE MINIMUM AND MAXIMUM CFM Unit Heating CFM Vent CFM Smoke CFM Tons Model Speed Heat Code Default Default Default 2725 LGT156H 4325 5200 6250 5200 1950 5200 1950 6250 4500 LCT156H N, E, J. K, L 5200 2725 4325...
  • Page 80: Vav System

    X--VAV System TABLE 26 Units contain a supply air blower equipped with a variable RECORD ADJUSTED SETPOINTS frequency drive A96 (VFD) which varies supply air CFM. Setpoint Display Parameter Setpoint Description The supply air VFD (A96) is located in the control area. “wc Setting See figure 44.
  • Page 81 B-Unit Operation 5 - Restore power to unit. Blower will operate in constant air volume (CAV) mode. Use the mobile app to check unit mechanical operation. Note - The indoor blower motor will start as soon as See the Service - Test section of the Unit Controller man- the main unit power is restored.
  • Page 82 XI-Wiring Diagrams and Sequence of Operation GAS HEAT DIAGRAM LOW TEMP VEST HTR LOW TEMP VEST HTR A178 MODBUS BURNER 1 BURNER 2 TO P415 MAIN CTRL AUX CTRL B−SECT LOC CC06 J393 J413 J396 P393 P413 P396 P433 P433 P229 P230 MODBUS...
  • Page 83 GAS HEAT DIAGRAM LOW TEMP VEST HTR LOW TEMP VEST HTR A178 MODBUS BURNER 1 BURNER 2 TO P415 MAIN CTRL AUX CTRL B−SECT LOC CC06 J393 J413 J396 P393 P413 P396 P433 P433 P229 P230 MODBUS CABLE MODBUS CABLE P229 P434 P230...
  • Page 84 Sequence of Operation Gas Heat LGT156/300 OPTIONAL LOW AMBIENT KIT (C.G.A. -50° C LOW AMBIENT KIT): FIRST STAGE HEAT: 9 - When heat section temperature drops below -20°F, 1 - Heating demand initiates at W1 in thermostat. S59 opens and de-energized A3 and A12 ignition 2 - 24VAC is routed to the A55 Unit Controller.
  • Page 85 THERMOSTAT A173 CTRL SMOKE DETECT J250 P250 P251 J251 J252 P252 P253 J253 FIRE ALARM CONTACT SUPPLIED BY OTHERS FROM IAQ WIRING DIAGRAM DI−1 P299 P387 J299 J387 MAIN CTRL J297 J298 P297 P298 J387 J298 J297 J299 IAQ+ IAQ+ BACNET GATEWAY TO PROVIDE THREE IAQ+ IAQ−...
  • Page 86 Economizer MS7110K RANGE 2−10 VDC NF24−SR AF24−SR RANGE 2−10 VDC P104 P105 RT16 J104 J105 P384 J384 MAIN CTRL Model: LC, LG, LH, LD Series RTU HTG CLG ACCS ACCS Economizer & Motorized OAD WI R I N G D I A GRAM F LOW Voltage: All Voltages 538072−01...
  • Page 87 Sequence of Operation LGT156 1 - Line voltage from TB13 energizes transformer T1 and T18. Transformer T1 and T18 provides 24VACpower to the main controller A55. The transformers also provides 24VAC power to the unit cooling, heating and blower controls and thermostat. ECONOMIZER OPERATION 2 - The A55 Unit Controller receives a demand and energizes exhaust fan relay K65 and K231 with 24VAC at 50% (travel) outside air damper open (adjustable).
  • Page 88 LGT/LCT156 Y Voltage No By-Pass LGT, LCT 156H − Y−VOLT Voltage: 208−240V/3~/60Hz (Y) 538211− 0 1 COOLING − MSAV NO BYPASS −OR− VAV − 2 COMPRESSORS 3 CONDENSER FANS Supersedes: N/A Form No: Rev: 3 Page 88...
  • Page 89 LGT/LCT156 G, J Voltage No By-Pass LGT, LCT 156H − G, J−VOLT Voltage: 460V/3~/60Hz (G), 575V/3~/60Hz (J) 538209− 0 1 COOLING − MSAV NO BYPASS −OR− VAV − 2 COMPRESSORS 3 CONDENSER FANS Supersedes: N/A Form No: Rev: 3 Page 89...
  • Page 90 LGT/LCT156 Y Voltage With By-Pass Voltage: 208−240V/3~/60Hz (Y) 538212− 0 1 Supersedes: N/A Form No: Rev: 2 LGT, LCT 156H − Y−VOLT COOLING − MSAV WITH BYPASS − 2 COMPRESSORS 3 CONDENSER FANS Page 90...
  • Page 91 LGT/LCT156 G, J Voltage With By-Pass LGT, LCT 156H − G, J−VOLT Voltage: 460V/3~/60Hz (G), 575V/3~/60Hz (J) 538210− 0 1 COOLING − MSAV WITH BYPASS − 2 COMPRESSORS 3 CONDENSER FANS Supersedes: N/A Form No: Rev: 2 Page 91...
  • Page 92 Sequence of Operation LGT180 1 - 1 Line voltage from TB13 energizes transformer T1 and T18. Transformer T1 and T18 provides 24VAC power to the main controller A55. The transformers also provide 24VAC power to the unit cooling, heating and blower controls and thermostat ECONOMIZER OPERATION 2 - The A55 Unit Controller receives a demand and energizes exhaust fan relay K65 and K231 with 24VAC at 50% (travel) outside air damper open (adjustable).
  • Page 93 LGT/LCT180 Y Voltage With By-Pass Model: LGT, LCT 180H − Y−VOLT Voltage: 208−240V/3~/60Hz (Y) 538216− 0 1 Supersedes: N/A Form No: Rev: 1 COOLING − MSAV WITH BYPASS − 3 COMPRESSORS 4 CONDENSER FANS Page 93...
  • Page 94 LGT/LCT180 G, J Voltage With By-Pass Model: LGT, LCT 180H − G, J−VOLT Voltage: 460V/3~/60Hz (G), 575V/3~/60Hz (J) 538214− 0 1 COOLING − MSAV WITH BYPASS − 3 COMPRESSORS 4 CONDENSER FANS Supersedes: N/A Form No: Rev: 1 Page 94...
  • Page 95 LGT/LCT180 Y Voltage No By-Pass Model: LGT, LCT 180H − Y−VOLT Voltage: 208−240V/3~/60Hz (Y) 538215− 0 1 COOLING − MSAV NO BYPASS −OR− VAV − 3 COMPRESSORS 4 CONDENSER FANS Supersedes: N/A Form No: Rev: 1 Page 95...
  • Page 96 LGT/LCT180 G, J Voltage No By-Pass Model: LGT, LCT 180H − G, J−VOLT Voltage: 460V/3~/60Hz (G), 575V/3~/60Hz (J) 538213− 0 1 COOLING − MSAV NO BYPASS −OR− VAV − 3 COMPRESSORS 4 CONDENSER FANS Supersedes: N/A Form No: Rev: 1 Page 96...
  • Page 97 Sequence of Operation LGT210 1 - Line voltage from TB13 energizes transformer T1 and T18. Transformer T1 and T18 provides 24VAC power to the main controller A55. The transformers also provide 24VAC power to the unit cooling, heating and blower controls and thermostat. ECONOMIZER OPERATION 2 - The A55 Unit Controller receives a demand and energizes exhaust fan relay K65 and K231 with 24VAC at 50% (travel) outside air damper open (adjustable).
  • Page 98 LGT/LCT210 Y Voltage No By-Pass LGT, LCT 210H − Y−VOLT Voltage: 208−240V/3~/60Hz (Y) 538229− 0 1 COOLING − MSAV NO BYPASS −OR− VAV − 4 COMPRESSORS 4 CONDENSER FANS Supersedes: N/A Form No: Rev: 1 Page 98...
  • Page 99 LGT/LCT210 G, J Voltage No By-Pass LGT, LCT 210H − G, J−VOLT Voltage: 460V/3~/60Hz (G), 575V/3~/60Hz (J) 538227− 0 1 COOLING − MSAV NO BYPASS −OR− VAV − 4 COMPRESSORS 4 CONDENSER FANS Supersedes: N/A Form No: Rev: 1 Page 99...
  • Page 100 LGT/LCT210 Y Voltage With By-Pass LGT, LCT 210H − Y−VOLT Voltage: 208−240V/3~/60Hz (Y) 538230− 0 1 COOLING − MSAV WITH BYPASS − 4 COMPRESSORS 4 CONDENSER FANS Supersedes: N/A Form No: Rev: 1 Page 100...
  • Page 101 LGT/LCT210 G, J Voltage With By-Pass LGT, LCT 210H − G, J−VOLT Voltage: 460V/3~/60Hz (G), 575V/3~/60Hz (J) 538228− 0 1 COOLING − MSAV WITH BYPASS − 4 COMPRESSORS 4 CONDENSER FANS Supersedes: N/A Form No: Rev: 1 Page 101...
  • Page 102 Sequence of Operation LGT240, 300 1 - 1- Line voltage from TB13 energizes transformer T1 and T18. Transformer T1 and T18 provides 24VAC power to the main controller A55. The transformers also provide 24VAC power to the unit cooling, heating and blower controls and thermostat. ECONOMIZER OPERATION 2 - The A55 Unit Controller receives a demand and energizes exhaust fan relay K65 and K231 with 24VAC at 50% (travel) outside air damper open (adjustable).
  • Page 103 LGT/LCT240, 300 Y Voltage No By-Pass LGT, LCT 240H, 300S − Y−VOLT Voltage: 208−240V/3~/60Hz (Y) 538219− 0 1 COOLING − MSAV NO BYPASS −OR− VAV − 4 COMPRESSORS, 6 CONDENSER FANS Form No: Rev: 1 Page 103...
  • Page 104 LGT/LCT240, 300 G, J Voltage No By-Pass 538217− 0 1 Supersedes:Form No: Rev: 1 COOLING − MSAV NO BYPASS −OR− VAV − 4 COMPRESSORS 6 CONDENSER FANS LGT, LCT 240H, 300S − G, J−VOLT Voltage: 460V/3~/60Hz (G), 575V/3~/60Hz (J) Page 104...
  • Page 105 LGT/LCT240, 300 Y Voltage With By-Pass LGT, LCT 240H, 300S − Y−VOLT Voltage: COOLING − MSAV WITH BYPASS − 4 COMPRESSORS 6 CONDENSER FANS 208−240V/3~/60Hz (Y) 538220− 0 1 Supersedes:N/A Form No: Rev:1 Page 105...
  • Page 106 LGT/LCT240, 300 G, J Voltage With By-Pass Model: LGT, LCT 240H, 300S − G, J−VOLT Voltage: 460V/3~/60Hz (G), 575V/3~/60Hz (J) 538218− 0 1 Supersedes:N/A Form No: Rev:1 COOLING − MSAV WITH BYPASS − 4 COMPRESSORS 6 CONDENSER FANS Page 106...

Table of Contents

Save PDF