Consilium Salwico CS4000 Installation Manual
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Consilium Salwico CS4000 Installation Manual

Consilium Salwico CS4000 Installation Manual

Fire alarm system
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  • Page 1 Fire Alarm System Salwico CS4000 Installation manual çConsilium...
  • Page 2 The contents of this document are subject to revision without notice due to continued progress in methodology, design and manufacturing. Consilium assumes no legal responsibility for any error or damage resulting from the usage of this document. Edition 5, 12 1 E, January 2012.

  • Page 3: Table Of Contents

    About this manual Installation Manual Salwico CS4000 Contents ABOUT THIS MANUAL ......................2 CHAPTER 1: GENERAL DESCRIPTION ................3 CS4000 B ......................3 LOCK DIAGRAM CHAPTER 2: INSTALLATION ....................4 ....................... 4 ECHANICAL INSTALLATION Central units..........................4 Loop units..........................4 ......................

  • Page 4: About This Manual

    Chapter 4: Commissioning requirements describe which steps are to be taken by the installation organisation before a commissioning engineer can be sent from Consilium. Chapter 5: Guidelines for fire alarm installations gives some general recommendations to be considered when installing a fire alarm system.

  • Page 5: Chapter 1: General Description

    Chapter 1: General description Installation Manual Salwico CS4000 Chapter 1: General description The CS4000 is a state of the art analogue addressable fire detection system designed to meet all major marine and industrial requirements. Special care has been taken to ergonomics, user friendliness with its logical self-instructing operator panel guiding the user to the various functions available.

  • Page 6: Chapter 2: Installation

    Chapter 2: Installation Installation Manual Salwico CS4000 Chapter 2: Installation The different parts of the CS4000 fire alarm system, the central unit, the control units, repeaters and the loop units, should first be mechanically installed. The different loop units are thereafter electrically installed and set up according to the definition of the loops.

  • Page 7: Electrical Installation

    Min. 2 x 0.3 mm Loop: Min. 2 x 0.3 mm Sub-loop: However, Consilium recommends using standard unshielded cable min 2 x 0.75 mm Loop lengths The length of a loop or a sub-loop depends on the following three parameters, type of cable, shielded or unshielded cable and power consumption.
  • Page 8 Chapter 2: Installation Installation Manual Salwico CS4000  MCP-PP  NS-ACP, NS-ACPWP, NS-AH/A1S, NS-AH/CS, NS-AIHS, NS-AIS, NS-AOHS, NS-AOS and NS-TIMAC  RDJ-2  RDO-2  SID-38  SPB-BI  UR-2K and UR-2K/N  VE-2  VL-2 and VL-2K Type 2: Reduced capacity level 1 ...

  • Page 9: Detector Loops

    Chapter 2: Installation Installation Manual Salwico CS4000 Type 3 units on the Max 10 units of Max 5 units of loop type 3. type 3. Totally max 100 Totally max 100 units. units. Max 1000 m Max 1000 m Note:...

  • Page 10: En54-2 Requirements For Detector Loops

    Chapter 2: Installation Installation Manual Salwico CS4000 Important notice: Set the address switch on each loop unit before connecting them to  the loop. If an address unit is used, set its ID switch too. See Setting the address of the loop units later in this chapter and also Appendix A and B.

  • Page 11: Connection To Lb3 Loop Board

    Chapter 2: Installation Installation Manual Salwico CS4000 Connection to LB3 loop board ANALOG ADDRESSABLE ANALOG ADDRESSABLE ADDRESSABLE MANUAL ADDRESSABLE SMOKE DETECTOR HEAT DETECTOR CALL POINT FLAME DETECTOR (ION OR OPTICAL) IN FIRE CENTRAL SHORT CIRCUIT ISOLATOR ADDRESSABLE ADDRESS UNIT ISOLATOR FOR...

  • Page 12: Connection To Zb, Zone Board

    Chapter 2: Installation Installation Manual Salwico CS4000 Connection to ZB, zone board Example of a detector zone with conventional non-addressable loop units...

  • Page 13: Test The Cable

    Chapter 2: Installation Installation Manual Salwico CS4000 Test the cable The cable should be tested for proper function after all the loop units are connected and before the cable is connected to the central unit. The cable can only be tested if all short circuit isolators are bypassed.
  • Page 14 Chapter 2: Installation Installation Manual Salwico CS4000 Test 2: Test for short circuits. Measure the resistance between the + pole and the - pole. Connect an ohm-meter between the two poles. The measured value should be more than 100kΩ for a cable with a maximum length of 2 km.

  • Page 15: Setting Alarm Levels For Conventional Zones

    Chapter 2: Installation Installation Manual Salwico CS4000 Setting alarm levels for conventional zones The CS4000 system can be programmed to distinguish between fire alarms generated by a detector or by a manual call point. This is done by current-measuring on the conventional loops.

  • Page 16: Setting The Address On Loop Units

    Chapter 2: Installation Installation Manual Salwico CS4000 Setting the address on loop units. All addressable loop units such as detectors, manual call points etc connected to the loop board LB must be given an address between 1-254 to be operational. The loop units located on the same physical loop must all have unique addresses.
  • Page 17 Chapter 2: Installation Installation Manual Salwico CS4000 Addressable Timers The addressable timers are located on the detector loop in the same way as any loop unit. For UR-2/UR-2K type timers, three address DIP switches should be set: 1. The loop address for the timer itself.

  • Page 18: Electrical Installation, Central Equipment

    Chapter 2: Installation Installation Manual Salwico CS4000 Electrical installation, Central equipment Terminal layout Since most systems are customer designed there exists no standard for how the different boards are to be connected in the system. See Appendix E for more information.

  • Page 19: Chapter 3: Verification

    4. The system is delivered either with a complete system configuration or a test configuration. Consilium recommends that the addressable detector loops are tested before connection to the central unit with the test device SE3000, to verify the cable status and the addresses of the loop units.

  • Page 20: Testing

    Chapter 3: Verification Installation Manual Salwico CS4000 6. One loop is now verified and tested. Continue with the next loop. Repeat step 3-5 for the rest of the loops. 7. Make a fire detector test of the complete fire alarm system. See Testing later on in this chapter.
  • Page 21 Chapter 3: Verification Installation Manual Salwico CS4000 Reset the test mode After testing it is important set the tested zone in normal condition again. Make sure that there are no detectors or manual call points still in alarm before leaving the test mode.

  • Page 22: Trouble Shooting

    Chapter 3: Verification Installation Manual Salwico CS4000 Trouble shooting The system will not power up The rectifier board has an in-built change over function between the two 115/230VAC inputs (main and emergency). If there is only one 115/230VAC power supply available, it shall always be connected to “emergency”.

  • Page 23: Wrong Number Of Loop Units (Only For Addressable Loops On Lb)

    Chapter 3: Verification Installation Manual Salwico CS4000 Wrong number of loop units (only for addressable loops on LB). If a limited number of loop units do not answer, the problem may depend on one of the causes listed below. When the correct number of loop units is installed, return to Loops, point 6.

  • Page 24: Cable Break

    Chapter 3: Verification Installation Manual Salwico CS4000 Cable break No loop units are answering. - The cable is broken before the first loop unit if no answer is received on a single fed loop. - The cable is broken before the first loop unit and after the last loop unit if the loop is a double fed loop.

  • Page 25: Earth Fault

    Chapter 3: Verification Installation Manual Salwico CS4000 Earth fault The CS4000 control unit will inform about which loop or central that has an earth fault. Examine the faulty loop to locate the earth fault. See Chapter 2: Test the cable, test 3 for more details.

  • Page 26: Chapter 4: Commissioning Requirements

    Loop Requirements The following specification is a checklist of requirements on the loops for Salwico CS4000 fire alarm. The specification shall be used by the installation organisation of loop units and cabling. Start with part A, continue with part B and then part C. Part B must be used once for every loop.
  • Page 27 10.Fax each signed protocol in one copy to Consilium authorised representative and one copy to Consilium Marine, Gothenburg, Sweden. 11.When all loops are tested and all protocols are signed, a Consilium service engineer can be asked to come for the final control and adjustment of the system.
  • Page 28 Summary The following document must be filled in and faxed to Consilium +46 - 31 710 78 00 and your local Consilium representative in your country before commissioning of the system starts:  ”Address list/test report”, appendix A, one for each loop.

  • Page 29: Chapter 5: Guidelines For Fire Alarm Installations

     Mark each loop unit with zone and address number. Suitable marking location for a detector is on its base. Special adhesive labels for marking are available from Consilium.  Please refer to the data sheet of each unit for detailed information about connection and installation etc.
  • Page 30 Chapter 5: Guidelines for fire alarm installations Installation Manual Salwico CS4000  Avoid placing the detector near heat-generating devices, such as ovens, saunas etc., which may cause unwanted alarms.  Covering area max 37m  Maximum distance from wall or bulkhead is 4.5 m and between two detectors it is 9 m.
  • Page 31 Chapter 5: Guidelines for fire alarm installations Installation Manual Salwico CS4000 Manual call points  Manual call point shall normally be mounted 1.6 m above floor level.  Max allowed distance between two call points is 40 m. Short circuit isolator ...
  • Page 32 Chapter 5: Guidelines for fire alarm installations Installation Manual Salwico CS4000 Door release switch  This switch is normally to be placed on both sides of each fire door. Make sure it is not hidden behind the door leaf when door is in open position.

  • Page 33: Appendix A: Address List / Test Report

    Appendix A: Address list / Test report Installation Manual Salwico CS4000 Appendix A: Address list / Test report...
  • Page 34 Appendix A: Address list / Test report Installation Manual Salwico CS4000...
  • Page 35 Appendix A: Address list / Test report Installation Manual Salwico CS4000...

  • Page 36: Appendix B: Id List

    Appendix B: ID list Installation Manual Salwico CS4000 Appendix B: ID list The ID switch must be set on the address unit’s type AE and NS-AIN. The ID defines the function of the unit and type of unit connected to the address unit.
  • Page 37 Appendix B: ID list Installation Manual Salwico CS4000 ID for AE type address units ID no. Type of connected device Switches set to “ON” Heat detector Sprinkler, water Sprinkler, CO Smoke detector, ion Flame detector, IR Sprinkler, foam Flame detector, UV...

  • Page 38: Appendix C: Fault Codes & Fuses

    Appendix C: Fault codes & Fuses Installation Manual Salwico CS4000 Appendix C: Fault codes & Fuses Fault list Listed below are all fault codes, their causes and how an operator with some knowledge of the system can solve the problem.
  • Page 39 Appendix C: Fault codes & Fuses Installation Manual Salwico CS4000 A cable break on the Locate the cable break and mend it. CABLE BREAK NEGATIVE negative conductor has been detected. Two units have the same Check the loop unit addresses...
  • Page 40 Appendix C: Fault codes & Fuses Installation Manual Salwico CS4000 Something has restarted. If it happens repeatedly, contact our service RESTARTED department. Exceeded the maximal If it happens repeatedly, contact our service TOO LONG BOOT allowed boot time. department. There is a too high external Locate the load and deal with it.
  • Page 41 Appendix C: Fault codes & Fuses Installation Manual Salwico CS4000 Fuses If a fuse is defective in the system a fault will be displayed at the control units. Locate and replace the fuse with the information below. Fuse list Location...

  • Page 42: Appendix D: Connections For Loop Units

    Appendix D: Connections for loop units Installation Manual Salwico CS4000 Appendix D: Connections for loop units...
  • Page 43 ÇConsilium Marine Connection of loop units Detectors Manual call points NS-AOS NS-ACP NS-AIS NS-ACP IP55 NS-AH/AIS NS-ACPWP NS-AOHS NS-AH/CS NS-AIHS NS-AUV Short circuit isolator Timer NS-SCI NS-TIMAC Loop IN Loop OUT Address units NS-AIN1/ID3 NS-AIN1/ID2 Conventional detectors Safe area Loop IN...
  • Page 44 ÇConsilium Marine Connection of loop units Address units AE-2 AE-2K AE-2K/I AE-2E ID Switch Detectors Evolution type detectors RDJ-2 RDJ-2T RDO-2 TDT-2 1(+) Loop in Loop out HA100-HA110 OA100-140 6(-) IA100-140 3(-) WITH BASES: UB-1, UB-2 SPB-ADAPT 3 mA remote...

  • Page 45: Appendix E: Central Unit Terminal & Cabling Layout

    Appendix E: Central unit terminal & cabling layout Installation Manual Salwico CS4000 Appendix E: Central unit terminal & cabling layout An example of a CS4000 central unit terminal layout with cabling indicated. 24V 5x0,25mm2 24V >5A 7x0,5mm2 24V 5x0,25mm2 CABLE TO BATTERY 1,5mm2 pos.A...

  • Page 46: Appendix F: Uscg Installation And Operation

    Appendix F: USCG Installation and operation Salwico CS4000 Appendix F: USCG Installation and operation Addendum including component list for SALWICO CS4000 as U.S. Coast Guard Approved System The approved component list identifies those components that may be used in locations requiring an exceptional degree of protection.
  • Page 47 Installation Manual Appendix F: USCG Installation and operation Salwico CS4000 Heat detectors TDT-2 / 57 Heat Detector TDT-2K / 57 Heat Detector TDT-2K / 57 ROR Heat detector TDT-2K / 80 Heat Detector 80 °C TDT-2K / 80 Heat Detector 80 °C, ROR Heat Detector HA 100, Heat Detector 57 °C...

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