Consilium Salwico CS4000 Service Maintenance Manual
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Consilium Salwico CS4000 Service Maintenance Manual

Consilium Salwico CS4000 Service Maintenance Manual

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Questions and answers

Zelalem Alemu Beyene
February 19, 2025

Flame Detector with lack dip switch configured not found. How to configure it on the the consilium Alarm Control Panel, please? See the message on the attached picture. Thank alot

User image 67b60fcb48637
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1 comments:
Mr. Anderson
May 14, 2025

To configure the Consilium CS4000 flame detector on the alarm control panel:

1. Install the flame detector and ensure it is connected to the system.
2. Use the definition software program to update or configure the detector settings. Contact your local Consilium branch office for assistance with the software.
3. To test the flame detector:
- Use a cigarette lighter with a flame about 5 cm high.
- Hold it 2–5 meters in front of the detector.
- Move the lighter slowly to create a flickering flame.
- Confirm that the detector triggers an alarm with a red indication.

Any fault or configuration issues will be shown on the control panel, and faults must be resolved before resetting.

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Summary of Contents for Consilium Salwico CS4000

  • Page 1 Fire Alarm System Salwico CS4000 Service & Maintenance manual çConsilium...
  • Page 2 The contents of this document are subject to revision without notice due to continued progress in methodology, design and manufacturing. Consilium assumes no legal responsibility for any error or damage resulting from the usage of this document. Edition 6, 10 1 E, Oct 2010.

  • Page 3: Table Of Contents

    Service & Maintenance manual Chapter 1: CS4000 block diagram Salwico CS4000 Contents Chapter 1: CS4000 block diagram ..................2 Chapter 2: Testing........................3 ....................3 EST A FIRE DETECTING ZONE Heat detectors ........................3 Smoke detectors........................4 Flame detectors ........................4 ......................
  • Page 4 Service & Maintenance manual Chapter 1: CS4000 block diagram Salwico CS4000 ........................25 ISPLAY NITS ..........................26 ONES ..........................28 OOPS ....................32 ELOAD ONFIGURATION ................. 33 OAD CONFIG FROM EMORY TICK .................. 34 PLOAD CONFIG TO EMORY TICK ................... 35...

  • Page 5: Chapter 1: Cs4000 Block Diagram

    Service & Maintenance manual Chapter 1: CS4000 block diagram Salwico CS4000 Chapter 1: CS4000 block diagram...

  • Page 6: Chapter 2: Testing

    Chapter 1: CS4000 block diagram Salwico CS4000 Chapter 2: Testing Consilium recommends that the fire alarm system is tested at least once a year to assure correct function. The CS4000 has a special test mode, which makes the testing easier.

  • Page 7: Smoke Detectors

    Smoke detectors Smoke detectors are preferably tested with test gas equipment Solo 330, available from Consilium.  Spray test gas on to the detector during 0.5 second. Wait 10 seconds until new gas is sprayed during 1 second. Repeat this procedure until the detector indicates alarm with a red indication.

  • Page 8: Battery Fault

    Service & Maintenance manual Chapter 1: CS4000 block diagram Salwico CS4000 Battery fault 1. Remove a battery fuse. 2. Verify that the fault is indicated on the control unit (this may take up to 1 minute). 3. Reinsert the fuse.

  • Page 9: Reset Test Mode

    Service & Maintenance manual Chapter 1: CS4000 block diagram Salwico CS4000 Reset test mode After testing it is important to return the tested zone into normal condition again. Make sure that there are no detectors or manual call points still in alarm before leaving test mode.

  • Page 10: Chapter 3: Cleaning Of Fire Detectors

    Service & Maintenance manual Chapter 3: Cleaning of fire detectors Salwico CS4000 Chapter 3: Cleaning of fire detectors The CS4000 fire alarm system continuously monitors the detectors and will give early warnings if they are polluted or malfunctioning in other ways. The methods for cleaning detectors depends of the type of detector, see below.

  • Page 11: Chapter 4: Replacing/Adding/Deleting Fire Detectors

    Service & Maintenance manual Chapter 4: Replacing/Adding/Deleting fire detectors Salwico CS4000 Chapter 4: Replacing/Adding/Deleting fire detectors Replacing fire detectors Instruction 1. Disconnect the faulty detector and remove it from the base plate. Note: Some bases have a lock mechanism on the side.

  • Page 12: Hot Plug&Play (Adding/Deleting Loop Units)

    Service & Maintenance manual Chapter 4: Replacing/Adding/Deleting fire detectors Salwico CS4000 Hot Plug&Play (adding/deleting loop units) The CS4000 system is equipped with a Hot Plug&Play function enabling the user to add or delete detectors during normal operation without the need to change the configuration file with a PC and restarting the system.

  • Page 13: Salwico Cs4000

    Service & Maintenance manual Chapter 4: Replacing/Adding/Deleting fire detectors Salwico CS4000 4. Enter the data required for the new loop unit in dialog box Add loop unit. Central, Board, Loop and Zone must exist in the Systems Configuration to be valid.

  • Page 14: Change Configuration File From The Service Menu

    Service & Maintenance manual Chapter 4: Replacing/Adding/Deleting fire detectors Salwico CS4000 Change configuration file from the service menu Adding a loop unit from the service menu 1. Open the service menu: Menu/ 6 Service menu/ 5 Loops 2. Select an analogue loop from the loop list (loop no. 2 is selected in the below example).

  • Page 15: Salwico Cs4000

    Service & Maintenance manual Chapter 4: Replacing/Adding/Deleting fire detectors Salwico CS4000 Deleting a loop unit from the service menu 1. Open the service menu: Menu/ 6 Service menu/ 5 Loops. 2. Select an analogue loop from the loop list (loop no. 2 is selected in the below example).

  • Page 16: Chapter 5: Replacing Battery

    Service & Maintenance manual Chapter 5: Replacing battery Salwico CS4000 Chapter 5: Replacing battery When replacing the batteries, make sure to use batteries with the same specification as the original. System is tested and approved according to EN 54-2 and EN 54-4 with two Yuasa 2.3 Ah type NP-12 batteries connected in series.

  • Page 17: Chapter 6: Software

    Service & Maintenance manual Chapter 6: Software Salwico CS4000 Chapter 6: Software Configuration program The CS4000 central is delivered pre-programmed with a standard configuration file. See the separate manual CS4000 Configuration program manual for information on how to create and update a configuration file.

  • Page 18: To Download A Configuration File To Cs4000

    Service & Maintenance manual Chapter 6: Software Salwico CS4000 To download a configuration file to CS4000 When the configuration file is finished it is time to download it to the CS4000 system. The configuration file must have the file extension “.c4d”.

  • Page 19: Download Configuration File From The Salwico Memory Stick Tm

    Service & Maintenance manual Chapter 6: Software Salwico CS4000 Download configuration file from the Salwico Memory Stick 1. Connect the Salwico Memory Stick to one of the USB ports on the USB expansion board (piggyback board located on the Base Board).

  • Page 20: Update The Base Board Software

    Service & Maintenance manual Chapter 6: Software Salwico CS4000 Update the base board software There are two flash memories in the base board:  flash1 containing bootloader and the software for the base board (flash1.img).  flash2 containing the definition file (current.c4d)

  • Page 21: Possible Errors During Update Of Base Board

    Service & Maintenance manual Chapter 6: Software Salwico CS4000 Possible errors during update of base board Error LED1 do not flash after reboot when the DIP switch on the base board is set to 0. Cause The base board is defect.

  • Page 22: Chapter 7: Service Menu In Cs4000 (Access Level 4)

    Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) Salwico CS4000 Chapter 7: Service menu in CS4000 (access level 4) Service menu is used for configuration of the system in the commissioning phase, as well as for troubleshooting and small updates when the system is in operation.

  • Page 23: System Details

    Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) Salwico CS4000 1 System Details The System Details screen gives basic information about the system. SYSTEM DETAILS 12 36 CS4000 Consilium Salwico M/S Holiday CONFIGURATION Created : 2006-08-29 14:34:41...

  • Page 24: System Boards

    Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) Salwico CS4000 2 System Boards The System Boards screen lists the boards in the system. BOARD 1(2) 12 36 1 CENTRAL 1 BOARD BB 1 (BOARD OK)XX...

  • Page 25: Salwico Cs4000

    Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) Salwico CS4000 Details about system board (press OK at System Boards screen) BOARD 1(2) 12 36 1 CENTRAL 1 BOARD BB 1 HW: BASE BOARD VER. 1.0 SW: BBP ver.

  • Page 26: Salwico Cs4000

    Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) Salwico CS4000 Inputs of system board (press 2 at System Boards screen) INPUT 1(6) 12 36 1 BOARD 1 INPUT 1 CLEAR XXXXXXXXXXXXXXXXXXXXXXXXXXXX 2 BOARD 1 INPUT 2 SET...

  • Page 27: Salwico Cs4000

    Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) Salwico CS4000 Outputs of system board (press 3 at System Boards screen) OUTPUT 1(6) 12 36 1 BOARD 1 OUTPUT GRP 1 CLEAR XXXXXXXXXXXXXXXXXXXXXXXX XXXk 2 BOARD 1 OUTPUT GRP 2 CLEAR...

  • Page 28: Display Units

    Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) Salwico CS4000 3 Display Units The Display Units screen lists the panel boards. DISPLAY UNIT 1(6) 12 36 1 CENTRAL 1 BOARD PB 3 xxxx xxxxxxxxxx XXXXXXXXXXXXXXXXXXXXXXllkXXXXXl...

  • Page 29: Zones

    Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) Salwico CS4000 4 Zones The Zones screen lists the zones in the system. ZONE 1(40) 12 36 1 ZONE 1 xxxx xxxxxxxxx 1XXXXXXX XXXXHHXXXXXXml Deck 1XXXXXXX XXXXHHXXXXXXml...
  • Page 30 Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) Salwico CS4000 Loop units of Zones (press 2 at Zones screen) LOOP UNITS 1(10) 12.36 ________________________________________ 1 LOOP 2 SMOKE 1 2 LOOP 2 SMOKE 3 3 LOOP 2 SCI 4...

  • Page 31: Loops

    Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) Salwico CS4000 5 Loops The Loops screen lists the loops in the system. LOOP 1(35) 12 36 1 LOOP ANALOGUE 1 f xxxxxxxx XXDeck 3XXXXXXXXXXXXXXXXXXXXXXl Starboard side...
  • Page 32 Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) Salwico CS4000 Details about loops (press OK at Loops screen) LOOP 1(35) 12 36 LOOP ANALOGUE 2 System Address (crd.subCrd): 11.1 Loop Units (found/expected): 17/17 Communication errors: 625/1000...
  • Page 33 Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) Salwico CS4000 Loop units (press 2 at Loops screen) LOOP UNITS 1(17) ________________________________________ 1 LOOP 1 SMOKE HEAT 1 (A/B) 2 LOOP 1 SMOKE HEAT 2 (A/B)
  • Page 34 Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) Salwico CS4000 Add loop units (press 3 at Loops screen) ADD LOOP UNIT ________________________________________ Physical Central addr.: 1 (valid) Physical Board address: 6 (valid) Physical Loop address : 1 (valid)

  • Page 35: Reload Configuration

    Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) Salwico CS4000 6 Reload Configuration The screen is used when a new updated configuration file or supplementary text file has been downloaded to the CS4000 system. RELOAD CONFIGURATION...

  • Page 36: Load Config From Memory Stick

    Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) Salwico CS4000 7 Load config from Memory Stick The screen is used to download a new configuration file from the Salwico Memory Stick. LOAD FROM MEMORY STICK 1(8) 12 36 SG12345_Rev1.C4DMMMMMMMMMMMM...

  • Page 37: Upload Config To Memory Stick

    Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) Salwico CS4000 8 Upload config to Memory Stick The screen is used copy the existing CS4000 configuration file to the Salwico Memory Stick. UPLOAD TO MEMORY STICK 12 36 SG12345_Rev1.c4lMMMMMMMMMMMM...

  • Page 38: Save Changes To Configuration

    Service & Maintenance manual Chapter 7: Service menu in CS4000 (access level 4) Salwico CS4000 9 Save changes to configuration The screen is used to save all changes made to the system configuration from the control panel. Note that the changes are not permanently saved in the configuration file until this command is performed.

  • Page 39: Upload Syslog To Memory Stick

    10 Upload syslog to Memory Stick The screen is used to upload a system log with service information to the Salwico Memory Stick. This service log can then be sent to Consilium for further technical assistance. UPLOAD SYSLOG TO MEMORY STICK 12 36...

  • Page 40: Appendix A: Fault Codes & Fuses

    Service & Maintenance manual Appendix A: Fault codes & Fuses Salwico CS4000 Appendix A: Fault codes & Fuses Fault list Listed below are all fault codes, their causes and how an operator with some knowledge of the system can solve the problem.
  • Page 41 Service & Maintenance manual Appendix A: Fault codes & Fuses Salwico CS4000 External load is Check the cable and the external FEEDBACK FAULT missing. load. A supervised unit (for example a door or POSITION FAULT Check for obstructions. damper) is in the wrong position.
  • Page 42 Service & Maintenance manual Appendix A: Fault codes & Fuses Salwico CS4000 The loop voltage is LOOP POWER LOSS Exchange the loop board. missing. EARTH FAULT Too low impedance on Locate the earth fault and fix it. POSITIVE positive conductor.
  • Page 43 Service & Maintenance manual Appendix A: Fault codes & Fuses Salwico CS4000 Low voltage on the LOW POWER SUPPLY primary 24VDC power Check the power supply. supply to the internal PCB’S. Low voltage on the LOW POWER SUPPLY secondary 24VDC Check the power supply.

  • Page 44: Fuses

    Service & Maintenance manual Appendix A: Fault codes & Fuses Salwico CS4000 Fuses If a fuse is defective in the system a fault will be displayed at the control units. Locate and replace the fuse with the information below. Fuse list...

  • Page 45: Appendix B: Connections For Loop Units

    Service & Maintenance manual Appendix B: Connections for loop units Salwico CS4000 Appendix B: Connections for loop units...
  • Page 46 ÇConsilium Marine Connection of loop units Detectors Manual call points NS-AOS NS-ACP NS-AIS NS-ACP IP55 NS-AH/AIS NS-ACPWP NS-AOHS NS-AH/CS NS-AIHS NS-AUV Short circuit isolator Timer NS-SCI NS-TIMAC Loop IN Loop OUT Address units NS-AIN1/ID3 NS-AIN1/ID2 Conventional detectors Safe area Loop IN...
  • Page 47 ÇConsilium Marine Connection of loop units Address units AE-2 AE-2K AE-2K/I AE-2E ID Switch Detectors Evolution type detectors RDJ-2 RDJ-2T RDO-2 TDT-2 1(+) Loop in Loop out HA100-HA110 OA100-140 6(-) IA100-140 3(-) WITH BASES: UB-1, UB-2 SPB-ADAPT 3 mA remote...

  • Page 48: Appendix C: System Modules

    Service & Maintenance manual Appendix C: System modules Salwico CS4000 Appendix C: System modules The system modules are building blocks in the fire alarm system. The system can be designed according to customers needs. All functions in the modules, including the control unit, are performed by circuit boards.
  • Page 49 Nominal voltage 27 VDC The printed circuit board Panel Board, PB, is a system Working voltage 19-30 VDC module in the Salwico CS4000 fire alarm system. Working current 65-85 mA The Panel Board together with the alphanumerical (excl. buzzer output)
  • Page 50 Specifications may be subject to change for improvement without prior notice Data sheet no: 462002 PB panel board 06 2 E Page 2 of 3 Consilium Marine AB ÇConsilium P.O. Box 8763, SE-402 76 Göteborg Phone +46 31 7107700 Fax +46 31 7107800...
  • Page 51 Specifications may be subject to change for improvement without prior notice Data sheet no: 462002 PB panel board 06 2 E Page 3 of 3 Consilium Marine AB ÇConsilium P.O. Box 8763, SE-402 76 Göteborg Phone +46 31 7107700 Fax +46 31 7107800...
  • Page 52 Nominal voltage 27 VDC The printed circuit board BB, Base Board is a system Working voltage 19-30 VDC module in the Salwico CS4000 fire alarm system. Working current 110 mA The Base Board is the motherboard in the system, Cable terminals 2.5 mm...
  • Page 53 Specifications may be subject to change for improvement without prior notice Data sheet no: 462001 base board 10 1 E Page 2 of 4 Consilium Marine AB ÇConsilium P.O. Box 8763, SE-402 76 Göteborg Phone +46 31 7107700 Fax +46 31 7107800...
  • Page 54 Specifications may be subject to change for improvement without prior notice Data sheet no: 462001 base board 10 1 E Page 3 of 4 Consilium Marine AB ÇConsilium P.O. Box 8763, SE-402 76 Göteborg Phone +46 31 7107700 Fax +46 31 7107800...
  • Page 55 Specifications may be subject to change for improvement without prior notice Data sheet no: 462001 base board 10 1 E Page 4 of 4 Consilium Marine AB ÇConsilium P.O. Box 8763, SE-402 76 Göteborg Phone +46 31 7107700 Fax +46 31 7107800...
  • Page 56 Description RB Data Input voltage 100, 115 or 230 VAC The printed circuit board RB, Rectifier Board, is a +10%/-15% system module in the Salwico CS4000 fire alarm Output voltage 28 VDC system. Working current 70 mA The Rectifier Board, together with the transformer,...
  • Page 57 Specifications may be subject to change for improvement without prior notice Data sheet no: 462005e1 RB rectifier board 10 4 E Page 2 of 3 Consilium Marine AB ÇConsilium P.O. Box 8763, SE-402 76 Göteborg Phone +46 31 7107700 Fax +46 31 7107800...
  • Page 58 Specifications may be subject to change for improvement without prior notice Data sheet no: 462005e1 RB rectifier board 10 4 E Page 3 of 3 Consilium Marine AB ÇConsilium P.O. Box 8763, SE-402 76 Göteborg Phone +46 31 7107700 Fax +46 31 7107800...
  • Page 59 Battery discharge protector Salwico BDP-1 kit Part no. 5100425-00A System: Salwico CS4000 fire alarm Description Data The BDP-1 KIT is an add-on circuit board required when Operating voltage 10-30 VDC the CS4000 shall fulfil the requirements of the Marine Current consumption: Equipment Directive (MED).
  • Page 60 Pict. 1 BDP-1 mounted on RB Rectifier Board Specifications may be subject to change for improvement without prior notice Data sheet no: 5100425-00A.BDP-1 kit.10.1.ME ÇConsilium P.O. Box 8763, SE-402 76 Göteborg Phone +46 31 7107700 Fax +46 31 7107800 www.consilium.se...
  • Page 61 27 VDC The printed circuit board LB3, Loop Board is a system Working voltage 19-30 VDC module in the Salwico CS4000 fire alarm system. Working current 340 mA The Loop Board is a connection board for 3 analogue Cable terminals 2.5 mm...
  • Page 62 Specifications may be subject to change for improvement without prior notice Data sheet no: 462003 LB3 loop board 06 2 E Page 2 of 2 Consilium Marine AB ÇConsilium P.O. Box 8763, SE-402 76 Göteborg Phone +46 31 7107700 Fax +46 31 7107800...
  • Page 63 Nominal voltage 27 VDC The printed circuit board ZB, Zone Board, is a system Working voltage 19-30 VDC module in the Salwico CS4000 fire alarm system. Working current 140 mA The Zone Board is a connection board for Max current/zone 100 mA 16 conventional detector zones or 16 digital inputs*.
  • Page 64 Specifications may be subject to change for improvement without prior notice Data sheet no: 462006 ZB zone board 06 4 E Page 2 of 3 Consilium Marine AB ÇConsilium P.O. Box 8763, SE-402 76 Göteborg Phone +46 31 7107700 Fax +46 31 7107800...
  • Page 65 Specifications may be subject to change for improvement without prior notice Data sheet no: 462006 ZB zone board 06 4 E Page 3 of 3 Consilium Marine AB ÇConsilium P.O. Box 8763, SE-402 76 Göteborg Phone +46 31 7107700 Fax +46 31 7107800...
  • Page 66 Nominal voltage 27 VDC The printed circuit board OB, Output Board, is a system Working voltage 19-30 VDC module in the Salwico CS4000 fire alarm system. Working current 70 mA The Output Board is an optional board providing Max current...
  • Page 67 Specifications may be subject to change for improvement without prior notice Data sheet no: 462004 output board 06 2 E Page 2 of 4 Consilium Marine AB ÇConsilium P.O. Box 8763, SE-402 76 Göteborg Phone +46 31 7107700 Fax +46 31 7107800...
  • Page 68 Specifications may be subject to change for improvement without prior notice Data sheet no: 462004 output board 06 2 E Page 3 of 4 Consilium Marine AB ÇConsilium P.O. Box 8763, SE-402 76 Göteborg Phone +46 31 7107700 Fax +46 31 7107800...
  • Page 69 Specifications may be subject to change for improvement without prior notice Data sheet no: 462004 output board 06 2 E Page 4 of 4 Consilium Marine AB ÇConsilium P.O. Box 8763, SE-402 76 Göteborg Phone +46 31 7107700 Fax +46 31 7107800...

  • Page 70: Led Indicators

    Nominal voltage 3.3 VDC The printed circuit board SETH1 is a system module in Working current ~10 mA the Salwico CS4000 fire alarm system. Temperature range 0°C to +55°C SETH1 adds an Ethernet port to the CS4000 system. This Weight...
  • Page 71 CS4000 system boards USB expansion board SPX Part no. 462008 System: Salwico CS4000 fire alarm Description Data Nominal voltage 3.3 VDC The SPX board is developed to add extra communication Working current ~10 mA channels to a CS4000 system: Temperature range -10°C to +70°C...
  • Page 72 Data Nominal voltage 27 VDC The printed circuit board MB, MUX Board, is a Working voltage 19-30 VDC system module in the Salwico CS4000 fire alarm Working current 140 mA system. Max current/output 100 mA The MUX Board is a multiplexer with 254 outputs.
  • Page 73 Specifications may be subject to change for improvement without prior notice Data sheet no: 462012 MB MUX board 06 2 E Page 2 of 3 Consilium Marine AB ÇConsilium P.O. Box 8763, SE-402 76 Göteborg Phone +46 31 7107700 Fax +46 31 7107800...
  • Page 74 Specifications may be subject to change for improvement without prior notice Data sheet no: 462012 MB MUX board 06 2 E Page 3 of 3 Consilium Marine AB ÇConsilium P.O. Box 8763, SE-402 76 Göteborg Phone +46 31 7107700 Fax +46 31 7107800...

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