Kverneland Vicon PS225 User Manual
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Kverneland Vicon PS225 User Manual

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PS 225/ 403/ 403-VITI/
PS604/ PS754
User's manual
Edition
Date of printing
Language
Machine number
Type
Document Number
12.2017
12.2017
EN
1001
VN216/ VN202/ VN203/ VN204
VN7005132-1

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  • Page 1 PS 225/ 403/ 403-VITI/ PS604/ PS754 User's manual Edition 12.2017 Date of printing 12.2017 Language Machine number 1001 Type VN216/ VN202/ VN203/ VN204 Document Number VN7005132-1...
  • Page 2 Author's right and copyright are vested in the Kverneland Group Nieuw-Vennep B.V., The Netherlands. Making copies, acquisition in other media, translation and use of excerpts or portions of this manual without the express permission of Kverneland is prohibited. All rights reserved. The...

  • Page 3: Table Of Contents

    Table of contents Table of contents Preface ............Driving on the road ........104 Target group of this manual Before taking the road Meaning of symbols Preparing the machine to be transported Safety ............Use on the land .......... 106 For your safety Adjusting the machine Other guidelines...

  • Page 5: Preface

    Preface Preface Target group of this This manual is intended for agrarians and others trained in working in the field of agriculture, people that are competent to operate these manual machine, as required by national legislation, and who have knowledge of assembly activities.

  • Page 6: Meaning Of Symbols

    Preface Meaning of symbols Various symbols are used to provide a clear understanding of the text. These are explained below • A dot is placed before lists.  A triangle marks tasks you have to perform.  An arrow refers to a different place in the text. In addition, we use pictograms to help you easily find certain text sections.

  • Page 7: For Your Safety

    Safety Safety For your safety In this chapter you will find general safety instructions. In every next chapter you will find more specific safety instructions not described here. Do not risk injury or death by ignoring good safety instructions. Many risks can happen when working with agricultural machines. Avoid accidents! Do not take risks! Be alert! Think safety! Work in safety! Disregard of the 'Safety instructions', inadequate maintenance, use of...

  • Page 8: Warning Stickers

    Safety Warning stickers Various warning stickers have been affixed to the machine for safety reasons. Do not remove them! Always follow the instructions supplied and be alert to possible dangers. Always keep the safety stickers and symbols clean and clearly legible. Replace safety decals that are missing, damaged or have become illegible.
  • Page 9 Safety PS 403 - 503...
  • Page 10 Safety PS 604 - 1654...
  • Page 11 Safety Explanation for warning decals Stop the engine and remove the keys from the ignition Switch the engine off as soon as you leave the tractor. Remove the key from the ignition to prevent the tractor from being started uninten- tionally while you are in the danger zone.

  • Page 12: Safety Regulations

    Safety Safety regulations This paragraph contains all the requirements, everything that is not permitted and requirements for each form of usage, maintenance and reparation of the machine. The chapters in the manual contain additional safety measures. Knowledge of the safety regulations forms the basis for safety and proper usage of the machine.
  • Page 13 Safety Authorisation Only to be used by an authorised person The machine may be used by authorised people only. A person is authorised if he/she: • received training as required by the national authorities, • has taken responsibility as described in ...
  • Page 14 Safety Workplace To be used and operated by 1 person The machine may only be operated by one person, from the tractor. Operating the machine from the tractor will keep you out of harm's way. Other people should not be in the direct vicinity of the machine and the tractor.
  • Page 15 Safety Put a fire extinguisher in place Carry a fire extinguisher at all times, especially when operating in dry crop materials. This should be a multipurpose ABC rated extinguisher with a 5 kg capacity, approved by the appropriate authority. Mount this on the tractor and/or on the machine.
  • Page 16 Safety Calculate the axle load with The following is of importance with the loading machine to ensure safe tractor-mounted machines operation: • the maximum load of the machine, • the maximum axle load of the tractor, • weight distribution over the axles, •...
  • Page 17 Safety Required details The following details are necessary in order to calculate the minimum requirements and actual axle load, as well as the actual and maximum total weight. The details of the tractor should be given in the tractor manual. The details of the tyres should be supplied by the manufac- turer.
  • Page 18 Safety Calculations The calculations can be made with the values given in the above- mentioned chart. Actual total weight The actual total weight must not exceed the permitted total weight. The actual total weight (in kg) is calculated as follows: Actual total weight (kg) = A + D + E Actual front axle load The actual front axle load may not exceed the permitted maximum...
  • Page 19 Safety Ballast required in the rear The minimum load on the rear axle must be 45% of the basic weight of the tractor. With a machine mounted in the front power lift the minimum required ballast (in kg) in the power lift behind the tractor is calculated as follows: ( D x f ) - ( C + g ) + (0.45 x A x g ) Rear ballast required (kg) =...
  • Page 20 Safety Machine Check the condition of the machine before use Check the following before using the machine: • is the machine in a proper, functioning condition? • are all lights, safety and warning provisions correctly mounted and in good working condition? •...
  • Page 21 Safety Coupling shaft Use the correct coupling shaft Only use coupling shafts complying with the manufacturer’s specifi- cation for that specific use! In order to ensure protection of both man and machine exercise extreme caution when working at a coupling shaft other then described in this manual and/or on the instruction at the coupling shaft.
  • Page 22 Safety Hydraulic system Hydraulic oil is under high pressure Never try to stop a leak with your fingers. Never try to locate a hydraulic leak or try to contain it by hand! During inspection always use appropriate aid (e.g. a piece of wood or sheet metal) and wear safety goggles, and gloves! High pressure fluid easily penetrates skin and clothes, causing severe injuries.
  • Page 23 Safety Only use after training The machine may not be operated before the user has been properly instructed by the dealer or an authorised representative of the manufacturer. Ensure that you are familiar with all systems and control machines and their functions prior to working with them! It will be too late for that once you are working! Careless usage could lead to injury and damage to the machine.
  • Page 24 Safety Transport Check the decoupling ropes of the quick coupling The decoupling ropes must never be tense and must provide sufficient freedom for movement, even with the power lift in the lowest position as it could otherwise accidentally disconnect the quick coupling. Drive carefully Moving behaviour, manoeuvrability and braking performance are influenced by a trailed machine.
  • Page 25 Safety PTO shaft rotates after disengaging After switching off the PTO shaft, the machine will continue running because of inertia. Keep a safe distance to the machine until the moving parts have come to a complete stop. Approaching the machine while it is rotating can cause serious or deadly injuries. Maintenance activities Always keep to the prescribed maintenance intervals Take the machine for inspection and maintenance at the intervals as...
  • Page 26 Safety Do not change the machine Do not modify the machine in any way. Unauthorised modifications may impair the function and/or safety and affect the life of the machine. Avoid contact with materials You should only come into contact with the materials when cleaning the machine.

  • Page 27: Getting Familiar With The Machine

    Getting familiar with the machine Getting familiar with the machine Applications of the This PTO shaft driven machine is suitable for amongst others spreading granular and powdery fertiliser types on the field and machine grazing land. The machines can also be used as salt, sand and fine split spreader in road construction and maintenance.

  • Page 28: Spreading Pattern

    Getting familiar with the machine Spreading pattern The quality of the spread fertiliser and a well-set machine are essential for a good spreading pattern. The spreading pattern is also determined by: • the working width, • the type of spreading spout, •...

  • Page 29: Spreading Pattern

    Getting familiar with the machine Spreading pattern Optimum distribution of the fertiliser with minimum impact on the environment can be achieved through the settings and tools described here. Full field spreading pattern The full-field spreading pattern with triangular spreading pattern You can expect a triangular spreading pattern with full overlap at working widths of 8 to 15 metres for most types of fertilisers.
  • Page 30 Getting familiar with the machine Boundary track spreading It is possible to spread right up to the edge from the first sprayer with border-spreading tramline with the hydraulic border-spreading cylinder (boundary track spreading). cylinder Selecting the pattern for border spreading It is not possible to spread 100% of the application rate to the field border with the border-spreading cylinder and not have anything go beyond the border.

  • Page 31: Adjustments

    Getting familiar with the machine Adjustments The spreader enables you to set the application rate and working width independently of each other. Moreover, it is possible to shut 2 of the 3 dosing openings so that the application rate can also be set precisely with a low flowrate, while the risk of blockages remains limited.
  • Page 32 Getting familiar with the machine Fine application Normal dosing (accessory) A dosing unit with 3 holes is applied to adjust the application rate accurately over a large adjustment range. Hopper sheet Fine application Low application rates lead to smaller dosing openings. You can adjust the spreader to spread low application rates with a fine application kit.
  • Page 33 Getting familiar with the machine Operating the spreader Manual, hydraulic or electronic operation Dosing opening and closing is carried out with: Manual operation • a manual lever from the tractor seat, Manual operation by open window Hydraulic operation (accessory) • a single-acting hydraulic tractor valve opens and closes the dosing Hydraulic operation from the closed cabin.

  • Page 34: Technical Specifications

    Getting familiar with the machine Technical specifications I / II I / II 403 VITI I / II 503 VITI I / II 1650 15** 1650 15** 1650 15** 1650 15** 1004 1000 1650 15** 1154 1150 1650 15** 1354 1350 1650 15**...
  • Page 35 Getting familiar with the machine Sound level Closed cabin Rear window opened Tractor at 540 rpm. (dB) 69.2 71.8 Tractor + operating, empty spreader (dB) 77.9 80.1 Tractor + spreading spreader (Kali 60) (dB) 80.5 83.0 Lubrication Grease type EP 00/000 Number of grease nipples PS 225 - 335 5 (manually and hydraulically operated);...

  • Page 36: Assembly Instruction

    Assembly instruction Assembly instruction Inspection of the Because of the transport, the machine will be delivered as compact as possible. It is possible that your dealer has already assembled the supplied machine machine. The spreader consists of the following parts: •...
  • Page 37 Assembly instruction Work on a clean surface Before you start mounting, you should clean the surface and the directly surrounding area where you place the machine. A machine that is placed on pieces of packaging or parts, may slide away during mounting with material damage and possibly physical injury as a result.

  • Page 38: Assembly Ps225-335

    Assembly instruction Assembly PS225-335 Assembly order PS225-335 • Construction of the spreading unit with hopper and accessory supports. • Construction of the basic frame with various parts. • Assembly of spreading unit (with protective plate) in the frame. • Hopper fitting (with hopper extension). •...
  • Page 39 Assembly instruction • Support for dosing mechanism's hydraulic cylinder. Cylinder bracket on unit cap  You will need to drill an extra hole in the cap of the spreading unit if the spreader has hydraulic operation.  See paragraph »Hydraulic operation« on page 54. •...
  • Page 40 Assembly instruction PS225 frame assembly Coupling shaft support Lock clip  Assemble the support for the coupling shaft. attachment point  Mount the cord with the lock clip.  Put the top pin in the top connection.  Secure the top pin with the lock clip. Top pin ...
  • Page 41 Assembly instruction Assembly of the spreading  Place the spreading unit on the frame. unit in the frame  Keep the protective plate under the spreading unit against the frame. Spreading unit  Push the bolts from above through the spreading unit, the frame and the protective plate.
  • Page 42 Assembly instruction Stirring device and sieve The accessories stirring device and sieve are always supplied assembly (accessories) together with the machine. Always mount the sieve on top of the stirring device. The sieve will prevent direct contact with the strongly moving stirring device.
  • Page 43 Assembly instruction PS335 hopper extension assembly Only PS335  Fit, if provided, the steel hopper lining.  Place the hopper extension on the hopper. Plastic cap  Drill 9mm holes in the coaming.  Push the bolts from above through the washers and holes. ...
  • Page 44 Assembly instruction  Bring the two cables with the lamp around the hopper to the Cable with plug assembly points on the support.  Take care that moving control parts do not touch the cable. That way damage by moving parts is prevented. ...

  • Page 45: Ps403

    Assembly instruction PS403- 503 Assembly order PS403-503 • Construction of the spreading unit with hopper and accessory supports. • Construction of the basic frame with various parts. • Assembly of spreading unit (with protective plate) in the frame. • Hopper fitting (with hopper extension). •...
  • Page 46 Assembly instruction • ED II actuator EDII actuator For electric operation of the spreader by PS-ED II the spreader must be equipped with an actuator.  Mount the actuator with bracket to the spreading unit if the spreader is equipped with ED II. ...
  • Page 47 Assembly instruction Top frame* Forks facing forward Coupling shaft support Frame supports Lock clip Lower frame Linkage pin with lock clip Top pin * Fit the PS-VITI top frame longitudinally.  Mount the frame supports to the top frame. The forks of the frame supports must face the front. ...
  • Page 48 Assembly instruction Assembly of the spreading  Place the spreading unit on the frame. unit in the frame  Keep the protective plate under the spreading unit against the frame. Spreading unit  Push the bolts from above through the spreading unit, the frame and the protective plate.
  • Page 49 Assembly instruction Steel hopper lining assembly To prevent excessive wear and tear of the hopper a steel lining (accessory) protects the hopper at the height of the optional stirring device. Bolt head on the inside  Put the lining in the hopper and mark the drilling holes. ...
  • Page 50 Assembly instruction PS 403 sieve assembly  Lay the sieve in the hopper. Bolt head on the inside  Mark the four holes on the hopper.  Drill the holes with a 9-mm drill.  Fit the sieve with • the bolt heads on the inside, •...
  • Page 51 Assembly instruction PS 604 - 1654 PS 604-1654 assembly order • Construction of the spreading unit with hopper and accessory supports. • Construction of the basic frame with various parts. • Assembly of spreading unit (with protective plate) in the frame. •...
  • Page 52 Assembly instruction PS 604-1654 frame assembly Base frame with various parts It is standard that the machine is fitted with manual operation for the dosing mechanism. Hydraulic and electric operation is available as accessories. Top-pin lock clip with cord Coupling shaft support Linkage pin Reinforcement axle PS 604 - 954...
  • Page 53 Assembly instruction holes).  Mount the cord with the lock clip.  Attach the coupling shaft support. Fitting parking wheels  At the same time fit the parking wheels, if supplied. (accessory) The frame is then stable for the rest of the assembly. ...
  • Page 54 Assembly instruction Hydraulic operation In the case of hydraulic operation the dosing mechanism can be operated with a single-acting hydraulic valve from the tractor. Fork Hinge pin Fixing plate Accumulator Outermost hole Regulating rod Ø 11mm  Fasten the hinge pin to the frame with a washer and clamping pin. ...
  • Page 55 Assembly instruction  Check the hydraulic components for leakage and damage.  See paragraph »Checking the hydraulic system« on page 132. Electric operation For electric operation of the spreader by PS-ED II the spreader must be equipped with an actuator. The assembly instruction of the actuator can be found in ...
  • Page 56 Assembly instruction PS-04 hopper assembly Both hoppers, PS604 and PS754, are mounted at the same time. However, the sieve is not the same and only in the PS 604 a steel hopper lining can be fitted. PS 604 - 1654 ...
  • Page 57 Assembly instruction Hopper extensions All hopper extensions are equipped with bolt holes that must be assembly marked and drilled in the hopper. PS 804 - 1354  Lay the hopper extension on the hopper and mark the holes on the Plastic cap coaming.
  • Page 58 Assembly instruction Assembly of the stirring For the spreading of powders and damp fertiliser types we advise the device and the sieve fitting of an stirring device. The additional agitator movement improves the flow to the dosing openings. The risk of blockages and bridge formation in the hopper is reduced.
  • Page 59 Assembly instruction PS 604 and 754 sieve assembly The sieve and its assembly differ for both hoppers The 600-litre hopper has a fixed sieve and the 750-litre hopper an insert sieve with locking. PS604 sieve assembly  Lay the sieve in the hopper. ...
  • Page 60 Assembly instruction Spreading spout assembly The spreading spout has a semi-quick lock through which the spout can quickly be fitted or removed. Flange  Push the bolts with washer through the aluminium holder.  Hold the aluminium holder against the flange of the discharge opening and tighten the bolts in the square nut on the back of the flange.
  • Page 61 Assembly instruction Fitting the border-spreading plate Mounting border-spreading plate support frame If the machine is supplied with the border-spreading plate, first mount the support frame on the right-hand side of the spreading unit. Support frame for border-spreading Possibly in combination with the other accessories which are fitted to plate the spreading unit.
  • Page 62 Assembly instruction  See the illustration on the left for the correct type of hopper. PS 604-1654 hopper PS 403 / 503 hopper  Drill the two 11-mm holes into the hopper.  Fit the hook with the washers and bolts from the inside. 11mm 11mm ...

  • Page 63: Before First Use

    Before first use Tractor provisions Working with the machine requires a tractor that at least meets the Before first use following requirements: • sufficient carrying and lifting capacity and engine power,  see paragraph »Technical specifications« on page 34, • correct type of properly adjustable power lift, •...

  • Page 64: Mounting The Coupling Shaft

    Before first use Mounting the The coupling shaft provided is too long for most types of tractors The coupling shaft must be made the correct length before connecting coupling shaft it to the tractor. A coupling shaft that is too long could lead to serious damage to the machine and the tractor.
  • Page 65 Before first use Setting the safety clutch There is a safety clutch on the machine side of the coupling shaft. This safety clutch protects the machine against overloading.  First check the setting of the pressure springs in the safety clutch. The spring length must be 27mm.
  • Page 66 Before first use Put the machine on a supporting beam before moving in between the tractor and machine This will ensure that the machine cannot drop if the power lift should inadvertently be operated while you are between the tractor and machine.

  • Page 67: Hitching To The Tractor

    Hitching to the tractor Neutralise the controls Hitching to the tractor Control devices, e.g. ropes, hoses, etc. for remote actuation of devices such as cylinders, shall be guided and positioned in a way they never inadvertently release nor block desired movements/ actuations! Unintentional movements can lead to serious injury.

  • Page 68: Connecting The Machine

    Hitching to the tractor Always mount the check chains of the protection sleeves The check chains prevent the protection sleeves from rotating with the coupling shaft. Crop or pieces of clothing can be wound around rotating protection sleeves and cause material damage and possibly severe physical injury.
  • Page 69 Hitching to the tractor Front power lift Only connect the machine to the front power lift if: • it has sufficient lifting power, • it is within the same linkage pin category as the machine, • the minimum and maximum load of the front and rear weight would not be exceeded, •...
  • Page 70 Hitching to the tractor Connecting hydraulic Colour codes of the hydraulic connections hoses Prevent interference and errors in the controls by marking the connectors with colours and oil direction on the machine and the tractor (+ and - or P and T). Incorrect connection of the hydraulic hoses could lead to the functions working the other way around (such as lifting instead of lowering).
  • Page 71 Hitching to the tractor Connecting the Check the decoupling ropes of the quick coupling power lift The decoupling ropes must never be tense and must provide sufficient freedom for movement, even with the power lift in the lowest position as it could otherwise accidentally disconnect the quick coupling. Accidental disconnection could cause damage to the machine and may lead to personal injury.
  • Page 72 Hitching to the tractor Checking and setting the Always check the machine after connection and set it horizontally if machine required.  Lift the spreader until it is lifted from the ground or ramp. (: - 2") 75cm ”) (292@) ...

  • Page 73: To Be Done Before Spreading

    To be done before spreading Online spreading chart Setting dosing via the Internet To be done before spreading Information about the settings for the spreader can be found in the service spreading chart decal, as well as on the online spreading chart service.
  • Page 74 To be done before spreading Spreading data screen This screen asks you for the required data in order to complete the spreading instructions.  Enter the required data.  Example 1: You are going to spread with the following values: Desired application rate (kg/ha) Desired working width (m) Desired driving speed (km/h)
  • Page 75 To be done before spreading Option spreading granules The list of granules for which instructions can be given is always updated and expanded. Check the site regularly in order to use the most current data.  Select the type with which you spread or the one that resembles it most by clicking on it.
  • Page 76 To be done before spreading Printing instructions You can print the instructions page with a connected printer.  Print the page. Checking the complete You can also have a look at the complete chart for more application chart rates and their settings ...

  • Page 77: To Be Done Before Spreading

    To be done before spreading Finding the correct To be done before spreading setting for your spreading work At the bottom of the spreading chart decal there is an illustration that explains how to determine the setting in 6 steps: 6-step method: Explanation of the 6-step method: 1 ...
  • Page 78 To be done before spreading Use a slide rule and Now that the fertilizer type has been determined, the other data are spreading chart decal processed for the correct setting of the spreader. Calculation of the flowrate If you do not have access to the Internet, first calculate the dosing in (kg/min) kg/min that applies to your application rate, working width and driving speed.
  • Page 79 To be done before spreading The slide rule The slide rule that has been supplied with your spreader is used for determining the flowrate in kg per minute (step 1-4). You use it for: • finding the setting of the regulating rod on the spreading chart decal (steps 5 and 6).
  • Page 80 To be done before spreading  Pull the ruler further to the right until the application rate of 200 kg/ ha is level with the hairline and the 15-m working width.  Grasp the outer case between the left thumb and the forefinger. Now the ruler cannot move in the outer case.
  • Page 81 To be done before spreading Spreading chart decal The spreading chart indicates what type of fertiliser is best suited to achieving a good distribution. The construction of the chart is based on the result of the steps 1 to 4 with which you have determined the flowrate.

  • Page 82: Setting The Spreader

    To be done before spreading Setting the Avoid contact with the fertiliser and other material You will most likely get into contact with the fertiliser and other material spreader you may wish to spread while filling, adjusting and testing the spreader.
  • Page 83 To be done before spreading • Setting PTO shaft rpm Instruction PTO shaft rpm Working widths up to 12 metres are spread with 540 rpm. Type depends on the PTO shaft revolutions of 620 rpm for working with larger working width. It is only possible if it is stated on the spreading chart website or the spreading chart decal! ...
  • Page 84 To be done before spreading Dosing setting with a If your tractor is not able to drive at the given PTO shaft rpm at the different driving speed speed displayed in the spreading chart, you have to determine the dosing setting again via the online spreading chart, the slide rule or the formula.
  • Page 85 To be done before spreading The adjusting nut has 6 positions or “clicks” per rotation. 53.1 - 39.9 Per click the flowrate increases by 2.2 kg/min. Positions 36 to 42 increase as shown in the chart below Dosing setting discharge (kg/min) 39.9 42.1...

  • Page 86: Fine Application

    To be done before spreading Fine application All three dosing openings normally open uniformly with the dosing setting you set. With a low application rate and/or a low driving speed Dosing openings the dosing openings are only opened a slight bit so that very little fertiliser would stream through the dosing openings of the spreader.
  • Page 87 To be done before spreading • or with slide rule and spreading chart decal. Calculating and adjusting If the actual flowrate differs from the required flowrate, the dosing dosing setting with fine setting will have to be adjusted. The example below illustrates the steps for fine application.
  • Page 88 To be done before spreading Correcting the dosing setting with The result of the calibration test sometimes necessitates a correction fine application of the position found. This happens as in the following example.  For example: The expected result is 20 kg/min. In 1 minute you have collected 21.2 kg of fertiliser.
  • Page 89 To be done before spreading Other settings If during the reduction of the working width the PTO shaft rpm becomes too low it is optional to adjust the spreading spout action. Spreading spout angle adjustment (accessory) Working widths vary with the angle of the spreading spout This enables you to reduce the working width by approx.
  • Page 90 To be done before spreading  Now turn the key until the arrow points downwards; the Min. position.  Let the key spring back. The set adjusting mechanism does not have any intermediate positions. Arrow on adjusting key Spreading spout angle in minimum position. The arrow points to Min. Arrow on adjusting piece ...

  • Page 91: Filling

    To be done before spreading Filling Avoid contact with the fertiliser and other material You could come into contact with materials when filling the machine. Always wear protective clothing, such as safety gloves, shoes and goggles. Read and adhere to the additional safety instructions and the of the material producer.
  • Page 92 To be done before spreading Loading height You can fill the spreader to the desired levels after it has been put in place. If no activities need to be performed on top of the hopper, the height can be adjusted with the automatic filling system. A load platform must be used if the distance between the hopper rim and the ground is more than 1250mm while filling manually or with large bags.

  • Page 93: Calibration Test

    To be done before spreading Calibration test Avoid contact with the fertiliser and other material You will most likely get into contact with the fertiliser and other material you may wish to spread while filling, adjusting and testing the spreader. Wear protective clothing and gloves, read the safety instruc- tions provided by the supplier and follow their directions.
  • Page 94 To be done before spreading Carrying out calibration test Generally speaking you ought to carry out the calibration test on the farmyard. With the optional ED II follow the procedure as described in the ED II user manual. Below follows the procedure for spreaders of manual and hydraulic operation.
  • Page 95 To be done before spreading Adjusting the dosing setting If the actual flowrate differs from the desired flowrate the dosing settings will have to be adjusted. The example below illustrates the steps for fine application.  The following will be achieved with the fertiliser and spreading chart from the example: ...

  • Page 96: Check The Spreading Pattern (Tray Test)

    To be done before spreading Check the Avoid contact with the fertiliser and other material You will most likely get into contact with the fertiliser and other material spreading pattern you may wish to spread while filling, adjusting and testing the (tray test) spreader.
  • Page 97 To be done before spreading Always perform a calibration test first and determine the correct NDICATION dosing setting before checking the spreading pattern. Changes to the dosing setting will also have an influence on the spreading pattern!  See paragraph »Calibration test« on page 93. Weather conditions have a great influence on the spreading pattern NDICATION while spreading, as well as while performing the tray test.
  • Page 98 To be done before spreading Full field spreading If the spreader is correctly set and the tramlines are set at the correct pattern test distance from each other you would achieve a good distribution of fertiliser over the land. This will only be achieved if the spreader spreads with the correct spreading pattern.
  • Page 99 To be done before spreading  Only stop spreading after you have driven at least half a working width over the troughs.  Drive back in the next track, in the middle over trough 7. Maintain the same distance with opening and closing the dosing. Keep to the same driving speed and PTO shaft rpm! If you have set a small application rate, drive to and fro over the same track in order to collect sufficient fertiliser in the troughs for a good...
  • Page 100 To be done before spreading Testing the border-spreading Always perform a calibration test first and determine the correct pattern dosing setting before checking the spreading pattern. Changes to the dosing setting will also have an influence on the spreading pattern! ...
  • Page 101 To be done before spreading Operation Fictitious ditch  Switch the tractor off and remove the key from the ignition and engage the parking brake of the tractor.  Set the spreader based on the data given in the spreading chart for the required working width and the instruction in chapter »Border spreading«...
  • Page 102 To be done before spreading Review and adaptation Ditch side The maximum acceptable loss in the ditch is determined by environment standards (EN 13739-1). In order to comply with the standards the quantity of fertiliser in the 1st trough, standing in the imaginative ditch, must be a maximum of 10% of the quantity collected in the trough in the middle of the track (= 100%).
  • Page 103 To be done before spreading Testing full-field spreading pattern with border spreading Connecting spreading pattern  Then test the connecting full-field spreading pattern with the right with border-spreading plate PTO shaft rpm.  Divide the troughs as described below; with a fictitious ditch. Fictitious ditch Review and adaptation The maximum acceptable loss in the ditch is determined by...

  • Page 104: Driving On The Road

    Driving on the road Driving on the road Before taking the Observe the permissible and safe height with regard to • road prescribed maximum height for vehicles in the road traffic regulations, • high-voltage cables or other cables over the road, •...

  • Page 105: Preparing The Machine To Be Transported

    Driving on the road Preparing the machine to  Mount lighting and warning signs, if applicable. be transported  Check all folding parts and their locking devices. • hopper cover, • border-spreading plate or border-spreading cylinder.  Set all parts of the machine and the tractor, especially the PTO shaft, the hydraulics, the wheels and the electric system, to transport mode.

  • Page 106: Use On The Land

    Use on the land Caught between moving parts: Use on the land Be careful of moving parts making contact with each other while working. You could accidentally touch control levers and cause the machine to move. Only start working once all machine parts have stopped and the control lever have been secured.

  • Page 107: Adjusting The Machine

    Use on the land Most types of fertiliser attract water and can thereby form large NDICATION chunks. These chunks can block the spreader or distort the spreading pattern. • When working under moist weather conditions, use a hopper cover that closes well. •...
  • Page 108 Use on the land Last setting check A safety check list is printed below. Do this last check to ensure good spreading results. Are you working with the correct settings from the correct spreading chart, based on: • type of fertiliser, •...

  • Page 109: Set Driving Paths

    Use on the land Set driving paths Prevent driving mistakes It is important that the spreading patterns overlap well to ensure good distribution. A deviation in overlap is less serious with average working widths. Especially with large working widths, deviations in overlap can be visible.
  • Page 110 Use on the land Using the border spreading plate with tramlines With one-sided boundary spreading with the border-spreading plate: • drive the outermost pass approx. 3 metres (1/4 working width) from the field edge. • the following round at 9 metres (3/4 working width) in the first sprayer tramline.

  • Page 111: Spreading

    Use on the land Spreading Once all the preparations have been made you can begin to spread or perform a spreading pattern test.  See »Check the spreading pattern (tray test)« on page 96.  Close all the doors and windows in the cabin. ...
  • Page 112 Use on the land Working method on the The way you have to stop and turn at the headland depends on headland whether you • do boundary-track spreading from the sprayer tramline with the border-spreading cylinder • or one-sided boundary spreading with the border-spreading plate. Do the following when spreading the headland: Spreading headland when using ...

  • Page 113: Border Spreading

    Use on the land Border spreading Spreading fertiliser up to the border of the property requires concentration. On the one hand you want to achieve maximum cover to the field edge to ensure a good crop, while on the other hand you want to minimise the loss over the field edge.
  • Page 114 Use on the land Working method Placing the border-spreading plate in working position, Remove 2 lock clips Transport hook  Switch the tractor off and remove the keys from the ignition.  Engage the parking brake of the tractor.  Fit the border-spreading plate in working position. ...
  • Page 115 Use on the land  See paragraph »Fine application« on page 86. In this example the application rate and the flowrate are fine application: • 30% of the full-field application rate 0.3 x 200 = 60 kg/ha with the flowrate 9.6 kg/min. •...
  • Page 116 Use on the land Border spreading with the border-spreading cylinder Operation Drive half the working width from the border (1/2 X meters) when doing boundary track spreading with border-spreading cylinder (optional extra). The working width on the side of the field edge can be adjusted by changing the position of the border-spreading cylinder and/or by changing the PTO shaft rpm.
  • Page 117 Use on the land Working method  Start the tractor and engage the PTO shaft.  Run the relevant hydraulic control valve for a few seconds to activate the border-spreading cylinder.  Change the inclination of the spreader according to the angle you found during the border-spreading pattern test.

  • Page 118: Failure And Stoppage

    Use on the land Failure and Be careful that nothing gets jammed It is also easy to get injured while working with the spreader. stoppage Work safely with the machine: • releasing the pressure from the hydraulic system, • switch the tractor off and remove the key from the ignition, •...
  • Page 119 Use on the land • Always clean the spreader well after use, including the dosing openings and the spreading spout. Working method Handle with care Cautiously approach the machine and handle with care. There could be hot or live parts! Contact with these materials could cause physical injury.
  • Page 120 Use on the land Stoppage If you have not found any damage, the failure is probably due to stoppage from an encrusted layer of fertiliser.  Try to reduce the size of the lump or encrusted layer with an object such as a stick or screwdriver.

  • Page 121: Storing The Machine

    Storing the machine Avoid contact with the fertiliser and other material Storing the machine It is easy to come into contact with the materials when putting away the machine. Always wear protective clothing, such as safety gloves, shoes and goggles. Read and adhere to the additional safety instruc- tions and the of the material producer.

  • Page 122: Disconnecting The Machine

    Storing the machine When using a high-pressure cleaner, do not aim it at the seals. That way you will prevent dirt and moisture from entering.  Give each grease nipple a bit of grease after hosing off. Disconnecting the Disconnect safely You may only disconnect the machine when: machine •...
  • Page 123 Storing the machine If you cannot lower the power lift far enough to release the catch hooks, we advise you to place the spreader on a firm, stable ramp, for Parking wheels example a pawl. For the PS-04 models, it is easy to disconnect and put away the empty spreader with a set of parking wheels.

  • Page 124: Maintenance

    Maintenance Repair damage safely and without delay Maintenance Repair the machine safely before you continue with work: • place the tractor and machine on a firm, straight surface, • switching off the PTO shaft, • releasing the pressure from the hydraulic system, •...
  • Page 125 Maintenance accessories and parts must be correctly mounted Assemble accessories and parts according to specifications and attach them only for their designated purpose; ensure that it is locked correctly. Accessories and parts which are not fastened securely could lead to personal injury and damage to the crop and machine. Tighten all bolts and nuts Check that all the nuts and bolts are well set.

  • Page 126: Maintenance Intervals

    Maintenance Maintenance intervals Inspection • • »Checking bolts and nuts« • • »Checking the hydraulic system« • • »Agitator and stirring device« • • »Spreading spout check« • • »Inspection of the pendulum mechanism« • • • »Protective covers« • •...

  • Page 127: Lubricate With Oil And Grease

    Maintenance Lubricate with oil Never use more oil or grease than prescribed A too high oil level may result in an overheated machine and damaged and grease seals. Waste storage and disposal Waste from performing maintenance on the machine could be contaminated with fertiliser, oil and grease.

  • Page 128: Manual Or Hydraulic Operation Pin Joint

    Maintenance Manual or hydraulic The operation of the dosing has, manually and hydraulically operated, an articulating arm which opens the dosing through the regulating rod. operation pin joint The hinge point must be lubricated daily Lubricate the pin joints of the PS225-335 manual PS 225/335 operation with oil ...
  • Page 129 Maintenance Set piece bearing You will find the set piece behind the cap in the protective cover of the spreading unit. Grease nipple on the set piece  Remove the cap in the protective cover  Turn the flywheel manually until the set piece is in front of the hole. Flywheel bearings The grease nipple on the flywheel bearing housing can also be reached through the hole in the protective cover in front of the set...
  • Page 130 Maintenance Pendulum axis and fork bearings On the spreading spout side of the spreading unit there are: • 2 grease nipples on the fork bearing housings; left and right next to Grease nipples on fork bearing housing (left & right) the spreading spout mounting flange.

  • Page 131: Torques

    Maintenance Torques Guidelines for torques (in Nm) for self-locking nuts, hexagon bolts and nuts. Torques Quality 10.9 12.9 Friction* 0.10 0.13 0.10 0.13 0.10 0.13 0.10 0.13 Thread 1020 1000 1180 * The friction coefficient of 0.10 applies to oiled sheets, cast iron, hardened surfaces, greased threads, etc.

  • Page 132: Checking The Hydraulic System

    Maintenance Checking the Hydraulic oil is under high pressure Never try to stop a leak with your fingers. Never try to locate a hydraulic system hydraulic leak or try to contain it by hand! When inspecting always use appropriate aid (e.g. a piece of wood or sheet metal) and wear safety goggles, safety gloves and gloves! High pressure fluid easily penetrates skin and clothes, causing severe injuries.
  • Page 133 Maintenance Inspection criteria It is not permitted to carry out repairs on hydraulic hoses! Replace hoses if the following is detected during inspection: • damage to the exterior up to the armouring (such as abrasion marks, cuts and tears), • the exterior becoming brittle (tears in the hose), •...

  • Page 134: Inspection Of The Pendulum Mechanism

    Maintenance Inspection of the Avoid contact with the fertiliser and other material You will most likely get into contact with the fertiliser and other material pendulum you may wish to spread while filling, adjusting and testing the mechanism spreader. Wear protective clothing and safety gloves, read the safety instructions provided by the supplier and follow their directions.

  • Page 135: Agitator And Stirring Device

    Maintenance Other bearings  Check the bearing of the flywheel, Flywheel bearings  Fork and pendulum axle for play. Bearings of the pendulum axle Fork bearing Other inspection points Protective covers  Check the protective covers of spreading unit and PTO shaft. Protective cover spreading unit ...

  • Page 136: Spreading Spout Check

    Maintenance Spreading spout check  Check the condition of the spreading spout for: • Damage, wear and tear or cracks in the spout and spreading bracket. • State of the steel linings in the left and right discharge opening. • Presence of the plate in the middle of the pipe mouth.

  • Page 137: Accessories

    Accessories Accessories General The following accessories are available for your machine in order to adapt it to your tractor and/or working conditions.  see also the accessory pages of the spare parts manual. All of the responsibilities of the manufacturer lapse and the guarantee becomes null and void if non-genuine parts are used.
  • Page 138 Accessories Border-spreading cylinder The border-spreading cylinder is a simple solution to obtain reasonable border spreading. This solution is simple to set and Border-spreading cylinder requires minimum effort. The border-spreading cylinder also functions as extension set in short lower links of the power lift of your tractor. ...

  • Page 139: Spreading Spout

    Accessories Spreading spout angle Working widths vary with the angle of the spreading spout adjustment The pendulum action of the spreading spout can be set to a smaller angle with an optional key. This enables you to reduce the working width by approx. 25%. Spreading spout Angle adjustment The standard spreading spout spreads with the small angle of approx.
  • Page 140 Accessories Wide salt and grit-spreading pipe For sand, salt and grit-spreading for winter maintenance and road construction. Salt and grit-spreading pipe Gritting and road construction working width 5-6 metres Spreading pattern Narrow salt and grit-spreading pipe For sand, salt and grit-spreading in winter maintenance and road con- struction on narrow roads and paths.
  • Page 141 Accessories A-symmetric spreading spout (right) For proper release of fish nutrition for breeding ponds and dike fertili- sation A-symmetric pipe (right) Fish ponds and dike spreading at a working width of 4-6 metres Spreading pattern Hopper extensions The loading volume of the spreader can be increased by fitting a hopper extension.
  • Page 142 Accessories Parking wheels set In order to put away the machine safely by one person, a parking wheels set is available. Parking wheels Motor vehicles with limited speed (<40 km/h), agricultural and forestry tractors and their trailers, as well as other vehicles, must be provided with a red reflector at the rear in the form of a truncated triangle.

  • Page 143: Trouble Shooting

    Trouble shooting Trouble shooting Troubleshooting table Problem Possible cause Solution Set the dosing setting as per the instruc- Dosing setting incorrectly set tions Dosing setting not checked with a Do a calibration test calibration test Set the dosing setting for fine application Incorrect setting for fine dosage as per the instructions Adjust the driving speed or the application...
  • Page 144 Trouble shooting Problem Possible cause Solution Blend of fertiliser types used. A blend can Check the type, pattern and distribution. become unmixed again or types of Spread with smaller widths as far as fertiliser could contain varying spreading possible qualities. New type of fertiliser spread with the Determine the characteristics of the same settings as the previous type.

  • Page 145: Falling Into Disuse

    Falling into disuse When the life span of the machine has finished, its separate parts Falling into disuse must be properly disposed of. Keep local legislations in mind with this! Metal parts You must deliver all metal parts to a metal recycling company. Plastic parts All plastic parts can be disposed of as unwanted garbage.

  • Page 146: Liability

    Liability Liability Liability Without prejudice to the other stipulations of these General Conditions and the stipulations of the act on product responsibility, the seller is only responsible for damage caused by culpable breach of contract and by unlawful actions in the framework of the regulations below: 1.

  • Page 147: Complaints

    Liability Complaints The following stipulations apply, along with national legislation: • The buyer must check the equipment, accessories and spare parts upon delivery for transport damage and completeness. Any possible shortcomings must be reported without delay. • The seller will only consider complaints if the buyer reports that in writing within fourteen days after delivery by the seller.

  • Page 148: Egc Declaration Of Conformity

    EGC declaration of conformity EGC declaration of conformity In accordance with EU Directive 2006/42/EC Kverneland Group Nieuw-Vennep BV Hoofdweg 1278 NL-2153 LR Nieuw-Vennep The Netherlands declare fully under own responsibility that the product PS225 / PS403 / PS403VITI / PS04...

  • Page 149: Notes

    Notes Notes...

  • Page 150: Index

    Index Index field adjustment hydraulic system Accessories spreading pattern border spreading plate checking the hydraulic system Calibration container Clean hopper cover complaints Hopper extensions connecting hydraulic operation electric plugs lights hydraulic hoses tramline cylinder power lift adjust the safety clutch Connectors adjusting maintenance...
  • Page 151 Index failure liability causes Lights working method loading height failures Locking bolts agitator trouble shooting low application rate Falling into disuse lubrication fertiliser coupling shaft explosion danger mixing safety field machine Adjusting the machine adjusting last check applications safety coupling shaft filling field adjustments loading height...
  • Page 152 Index personal protection Winter storage responsibility symbols safety pictograms, power lift connecting technical specifications profiled tubes testing Full field spreading pattern spreading pattern Torques safety tractor axle load active carbon filter coupling shaft axle load electric control system electrical installation fertiliser hydraulic system hydraulic system...

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