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Related Manuals for Kverneland Vicon Andex 724
Summary of Contents for Kverneland Vicon Andex 724
- Page 1 Andex 724 / 724 Hydro Assembly instructions Original assembly instructions Edition 03.2012 Date of print 04.2012 Language Machine number VF69670236 – Model 6967 Document number VF16648840.EN...
- Page 2 Copyright by Kverneland Group Gottmadingen N. V., Germany. Reproduction, transfer to other media, translation or the use of extracts or parts of this manual without the explicit permission of Kverneland, is not permitted. All rights reserved. The contents of this operating manual are subject...
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Page 3: Table Of Contents
Table of contents Table of contents Preliminary information ......Final operations ......... 69 Target group for these assembly Introducing air to the hydraulic instructions cylinder Symbols used Adjusting the hydraulic cylinder Trial run Safety ............Environment For your safety Screwed connections Overview ............ -
Page 4: Preliminary Information
Preliminary information Target group for These instructions are intended for authorised dealers, workshops Preliminary information and agents qualified in the field of agricultural mechanical engi- these assembly neering. instructions For your safety You must familiarise yourself with the contents of these assembly instructions before assembly or operating the machine. - Page 5 Preliminary information Symbols used In this operating manual, the following symbols and terms have been used: • A bullet point accompanies each item in a list. A triangle indicates operating functions which must be performed. An arrow indicates a cross-reference to other sections of this manual.
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Page 6: Safety
Safety For your safety Please carefully read and observe the safety information in this Safety chapter prior to assembly. All persons involved in assembling or setting up this machine must read and pay close attention to the assembly instructions that follow. Caution Danger indicators signify the risk of serious injury or death. -
Page 7: Environment
Safety General safety and Requirements • accident prevention Responsibilities for the various activities on the machine must be clearly defined and maintained. There must not be any confusion regulations regarding responsibilities, otherwise the safety of the assembly personnel is put at risk. •... -
Page 8: Screwed Connections
Safety Screwed Use original parts Machine components have special properties that are essential for the connections stability and correct operation of the machine. Only spare parts and accessories supplied by the manufacturer have been tested and approved. Other products may adversely affect the correct operation of the machine and safety. - Page 9 Safety Special tightening Observe the special tightening torques for the following screwed con- nections: torques • 90 Nm Spring tine. 90 Nm Spring tines • 270 Nm Transport chassis wheel nuts. 270 Nm • 20 Nm Rotor chassis wheel nuts. 20 Nm ...
- Page 10 Safety Direction information Direction information (right, left, front, rear) is given in relation to the direction of travel. Rotary direction is defined as follows: • Rotary direction right = clockwise. • Rotary direction left = anticlockwise. • Rotation about a vertical axis, viewed from top to bottom. •...
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Page 11: Overview
Overview Designation of Overview components Rotor gear Transport chassis Deflector bar Tine supports Tines Swath former Main frame Attachment carrier Sustainer Drive Front deflector bar Rotor chassis Tine guard stowage compartment... -
Page 12: Crate Packaging
Overview Crate packaging Overview of assembly groups Bearing housing Transport chassis Right lift arm Lift arm console Left lift arm Rotor chassis Bearing housing Front main frame Rotor gear Intermediate Rotor chassis shaft Assembly group Page Connect main frame with transport chassis. Connect front main frame with rear main frame. -
Page 13: Pallet Packaging
Overview Pallet packaging Overview of assembly groups Wheel Transport chassis Right lift arm Wheel hub Left lift arm Right rotor chassis Front main frame Intermediate shaft Left rotor Assembly group Page Connect front main frame with rear main frame. Fit wheels onto transport chassis. Fit rotor to lift arm. -
Page 14: Crate Packaging
Crate packaging Requirements • Suitable flat surface approx. 10 x 10 m as assembly space. Crate packaging • Lifting gear with lifting accessories for at least 1,500 kg. • Floor conveyor (pallet truck or fork lift) with a fork length of at least 1,800 mm. -
Page 15: Main Frame
Crate packaging Main frame Use suitable lifting accessories to remove the frame elements from the crate. Loosen all fastenings (wires, lashing straps). Fitting the transport Fit the transport chassis to the main frame. chassis Raise the frame of the transport chassis and screw it to the rear Steering arm main frame (torsion-free). - Page 16 Crate packaging Spacer bushing M 16 x 80 (10.9) M 16 x 140 (10.9) Dowel pins Spacer bushing Wheel chock Reflector (35 cm above driving surface) M 16 x 120 (8.8) Drive in the dowel pins at 90° M 18 x 1.5 wheel nuts...
- Page 17 Crate packaging Fitting the hydraulic The following handling instructions apply for the standard version with optional hydraulic transport chassis and for the Hydro version. Fit the transport chassis optional hydraulic transport chassis to the main frame. Steering arm Raise the frame of the hydraulic transport chassis and screw it to the rear main frame (torsion-free).
- Page 18 Crate packaging M 16 x 140 (10.9) Wheel chock Spacer bushing M 8 x 25 (8.8) Dowel pins M 16 x 120 (8.8) Reflector (35 cm above driving surface) Drive in the dowel pins at 90° M 18 x 1.5 wheel nuts to each other.
- Page 19 Crate packaging Fitting the main Screw both parts of the main frame together at the flange piece. frame Raise the rear main frame with lifting accessories and secure Rear under the flange piece with stand. main frame Raise the front main frame with lifting accessories and secure. ...
- Page 20 Crate packaging Fitting the front cable Lay the hydraulic hoses and electrical cables in the front cable duct and pull them through the front cable guide. duct Fit the front cable duct with hydraulic hoses and electrical cables under the main frame.
- Page 21 Crate packaging Fitting the rear cable Lay the hydraulic hoses and electrical cables in the rear cable duct. duct Fit the rear cable duct with hydraulic hoses and electrical cables under the main frame. Lift arm console Hydraulic hoses and electrical cables Rear cable duct Thread-rolling bolt...
- Page 22 Crate packaging Fitting the hose guide Fit the hose guide onto the attachment carrier. Quantity Part Hose guide Hose guide Perforated plate M 10 x 30 rounded head bolts 11 x 20 x 2 washers Self-locking nuts...
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Page 23: Steering
Crate packaging Steering The rear steering rod is fitted to the swinging arm. The front steering rod is fitted onto the attachment carrier. Fit and attach the other steering rods as follows. Use a grease gun to grease all of the pins. ... - Page 24 Crate packaging Fitting the left and Connect the rear and left steering rods with the swinging arm. The steering is preset at the factory. right steering rods Right steering rod Use a grease gun to grease all of the pins. ...
- Page 25 Crate packaging Connecting up the The steering is preset at the factory. steering rods Fit the lower part of the bearing shells to the main frame. Rear Place the steering rod into the bearing shells. steering rod Connect the clevis of the rear steering rod with the adapter of the front steering rod.
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Page 26: Lift Arms
Crate packaging Lift arms Fit the lift arms with hydraulics and the transport locking bars for both rotors onto the main frame. Lift arm console Bearing shaft Right lift arm Flange bearing Left lift arm... - Page 27 Crate packaging Fitting the lift arms Fit the lift arms in a position whereby the bearing shafts for fitting the rotors point to the rear. See the overview on page 27. When fitting them, secure the lift arms with suitable lifting accessories and stands.
- Page 28 Crate packaging Fitting the lift limiter Grease the pins with a brush. and hydraulic Insert the pin between the hydraulic cylinder and the lift arm console. cylinders Hydraulic Quantity Part cylinder Lift limiter (left/right) Hydraulic cylinder 10 x 50 dowel pins Lift limiter ...
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Page 29: Hydraulics
Crate packaging Hydraulics Lay the hydraulic hoses and screw them firmly in place. Observe the labelling of the hydraulic hoses. Hydraulics for the standard version Raising the lift arms Connection to tractor's single-acting hydraulic control device. Hydraulic cylinder Ball valve Telescoping the lift arms Connection to tractor's double-acting hydraulic control device. - Page 30 Crate packaging Hydraulic single lift [+] Connection to cable-controlled ball valves and tractor's single-acting hydraulic control device. Cable-controlled ball valve Cable stopper...
- Page 31 Crate packaging Standard version with hydraulic transport chassis...
- Page 32 Crate packaging Hydro version Pilotbox Plug Connection Function Solenoid valve Raise and lower the left-hand lift arm. Raise and lower the transport chassis. Raise and lower the right-hand lift arm.
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Page 33: Swath Former
Crate packaging Swath former The swath former is fitted onto the gear box beneath the main frame. The control arms for the swath former are fitted onto the swath former holder and lift arm and are connected together. Control arm on lift Swath former Control arm on holder... - Page 34 Crate packaging Fitting the control Fit the control arm to the lift arm. lever Use dowel pins to attach the control arm to the lift arm. Use bolts to screw on the control arm. Screw the two control arms together. Quantity Part Control arm...
- Page 35 Crate packaging Control cable For both lift arms, hitch the control cable to the transport locking bar and guide through the ceramic eyelet. Traction Quantity Part cables Traction cables Transport locking bar Ceramic eyelet Route the traction cables as illustrated. ...
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Page 36: Rotor
Crate packaging Rotor The rotor gears are pre-fitted on the rotor chassis. Bearing housing Rotor gear Running wheel 20 Nm wheel nut Quantity Part Rotor chassis pre-assembled with rotor gears and bearing housing Rear running wheels 16 x 6.5 pre-assembled with axle Front running wheels 16 x 6.5... - Page 37 Crate packaging Fitting the wheels Follow the instructions below for fitting the wheels: Chapter »Setting up work«, »Adjusting the rotor pitch«, page 57. Chapter »Setting up work«, »Adjusting the rotor pitch for a single axle«, page 58. Chapter »Setting up work«, »Adjust the rotor pitch for a tandem axle [+]«, page 59.
- Page 38 Crate packaging Fitting the rotors to Fit both rotors to the lift arms. the lift arms Use a brush to grease the bearing shaft. Push the disc onto the bearing shaft. Push the rotors and bearing housing onto the bearing shaft. ...
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Page 39: Drive
Crate packaging Drive During the fitting process, make sure that the shaft ends lock onto the PTO stub shafts. Fitting the Loosen the bolts on the guard tube bracket. intermediate shaft Use a brush to grease the PTO stub shafts. ... - Page 40 Crate packaging Fitting the intermediate Fit the intermediate shaft onto the intermediate shaft mounting shaft to the intermediate bracket and screw tight. shaft mounting bracket Fit the protective pot for the intermediate shaft and screw tight. Fit the front deflector bar onto the intermediate shaft holder. Intermediate shaft Intermediate shaft...
- Page 41 Crate packaging Fitting the side Use a brush to grease the PTO stub shafts. shafts Place the side shaft onto the gear box and allow to lock into place. Fit the side shaft onto the rotor gear and secure with a bolt. Quantity Part Side shafts...
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Page 42: Lighting Equipment And Electrics
Crate packaging Lighting equipment and electrics Illuminated warning Loosen the illuminated warning signs on the transport chassis, swivel into the correct position and fix in place. sign Lay the cables. See »Laying the cables«, page 43. Illuminated warning signs Quantity Part Warning sign and lighting equipment... - Page 43 Crate packaging Laying the cables Lay and connect up the rear light cables as illustrated. Connect both of the short cables to the rear lights. Lead the plugs through the opening in the transport chassis beneath the frame. Use cable ties to fix the cables to the lashing eyes on the transport chassis.
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Page 44: Fitting The Tine Supports
Crate packaging Fitting the tine Fit the tine supports to the two rotor gears. supports Rotor gear M 12 x 60 bolts M 12 x 75 bolts Shim M 12 washers Tine supports 35 x 52 x 3.5 washer M 12 self-locking nut, 120 Nm M 12 self-locking nut, 70 Nm Quantity... -
Page 45: Protective Equipment
Crate packaging Protective Fit the protective equipment onto both rotors. equipment Bearing housing Crank guide Protective cap Front deflector bar Deflector bar Crank locking Protective cap device Fitting the front The front deflector bar is fitted along with the intermediate shaft holder directly to the main frame. - Page 46 Crate packaging Fitting the deflector The deflector bar is securely welded to the deflector carrier. To fit the deflector bar, proceed as follows: Bearing housing Protective cap Fit the deflector carrier onto the bearing housing. Insert the bolts from the outside to the inside and connect with the disc and self-locking nuts.
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Page 47: Fitting The Crank
Crate packaging Fitting the crank Fit the crank guide Fit the crank guide onto the bearing housing: Crank guide Attach the crank guide inside the bearing housing. Screw down the crank guide securely. Quantity Part Crank guide M 12 x 35 bolts M 12 self-locking nut M 12 washers Fitting the crank... -
Page 48: Final Assembly For Crate Packaging
Crate packaging Fitting the crank rod Fit the adapter onto the spindle and secure with a dowel pin. Fit the rubber joint onto the adapter and secure with a dowel pin. 1 washer Adapter 2 washers Spindle Rubber joint ... -
Page 49: Pallet Packaging
Pallet packaging Requirements • Suitable flat surface approx. 10 x 10 m as assembly space. Pallet packaging • Lifting gear with lifting accessories for at least 1,500 kg. • Floor conveyor (pallet truck or fork lift) with a fork length of at least 1,800 mm. -
Page 50: Pallet Assembly
Pallet packaging Pallet assembly Use suitable lifting accessories to lift the frame elements. Loosen all fastenings (wires, lashing straps). Follow the handling instructions below. Fitting the main Screw both parts of the main frame together at the flange piece. frame ... - Page 51 Pallet packaging Fitting the steering Remove the transport locking device, which is securing the steering rod to the main frame. Fit the steering as described in the chapter Crate packaging. See »Steering«, page 23. Fitting the transport chassis ...
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Page 52: Hydraulics
Pallet packaging Hydraulics In the case of pallet packaging, the machine hydraulics are completely connected up. Couple the machine to the tractor. Do not couple the PTO shaft. Connect the machine hydraulics to the tractor. Position the main frame horizontally with the tractor's power lever. Fitting the rotor The rotor gears are pre-fitted on the two lift arms. - Page 53 Pallet packaging Use a floor conveyor to align the rotor chassis under the rotor gear and slowly lift, guiding the threaded rod through the opening in the rotor chassis. Work carefully Make sure that you precisely position the rotor gear. Gearbox rods attached crookedly can twist.
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Page 54: Final Assembly For Pallet Packaging
Pallet packaging Final assembly for Proceed as follows to complete the assembly: pallet packaging »Swath former«, see page 33. »Lighting equipment and electrics«, see page 42. »Fitting the tine supports«, see page 44. »Protective equipment«, see page 45. ... -
Page 55: Setting Up Work
Setting up work PTO shaft length The length of the PTO shaft was selected at the factory to suit almost Setting up work all types of tractor. Only in exceptional cases is a correction of the PTO shaft length required on individual tractors. Check the length of the PTO shaft for each tractor prior to first use. - Page 56 Setting up work Shortening the PTO shaft Pull the PTO shaft apart and connect one half to the tractor PTO shaft drive and one to the machine and secure them. Place the two shaft halves next to each other and: •...
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Page 57: Adjusting The Rotor Pitch
Setting up work Adjusting the To achieve optimum crop pickup, the rotor pitch can be adjusted trans- versely to the chassis. rotor pitch 0 mm 0 mm 20 mm 20 mm Collecting the crop increases the distance Tines between the tines and the ground. -
Page 58: Adjusting The Rotor Pitch For A Single Axle
Setting up work Adjusting the rotor pitch for a single axle Loosen the M 20 nut. Remove the M 20 nut and washer. Remove the wheel. Fit the wheel in the desired position. Put the washer and M 20 nut back on. ... -
Page 59: Adjust The Rotor Pitch For A Tandem Axle [+]
Setting up work Adjust the rotor pitch for a tandem axle Loosen the M 20 nut. Securing pin Remove the axle along with the wheels. Fit the axle in the desired position. Peg in the securing pin in the opposite hole. ... -
Page 60: Steering
Setting up work Steering The steering is preset at the factory. If the factory setting needs to be modified, only adjust the rear steering rod and then secure it from being twisted using the lock nut. Checking the track If the machine rolls at an offset angle to the tractor when driving a straight line, the directional stability is set incorrectly. -
Page 61: Optional Accessories
Accessories Optional The following accessories are available for this machine. All Accessories accessories are original parts, and are available from your dealer. accessories Accessories which are not part of the standard scope of delivery are indicated by a plus symbol [+] in this manual. Hydraulic single lift The optional hydraulic single lift for the standard machine enables single rotor operation. -
Page 62: Tine Saver [+]
Accessories Tine saver [+] If the tines are broken, the tine saver can prevent the broken-off part from being lost. Any machines following behind, for example straw Breaking point cutters, are then not damaged by lost tines in the crop. For a good swath deposit, both tine legs must run parallel to one an- Tine leg other after the tine savers have been fitted. -
Page 63: Hydraulic Transport Chassis
Accessories Hydraulic The optional hydraulic transport chassis is designed to minimise the transport height and is optionally available for the standard and Hydro transport chassis versions. Hydraulic transport chassis... -
Page 64: Circuit Diagrams
Circuit diagrams Hydraulics circuit Circuit diagrams diagram Standard version Lift arm extension Left lift arm Right lift arm Cable-controlled ball valve for hydraulic single lift [+] Tractor hydraulics... - Page 65 Circuit diagrams Hydraulic transport chassis for standard version Hydraulic chassis Tractor hydraulics...
- Page 66 Circuit diagrams Hydro version Lift arm extension Left lift arm Right lift arm Hydraulic chassis Tractor hydraulics...
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Page 67: Pilotbox Circuit Diagram
Circuit diagrams Pilotbox circuit diagram On/Off switch Preselection switch Control light Hydraulic valves A, B, C Pilotbox Plug Connection Function Solenoid valve Raise and lower the left-hand lift arm. Raise and lower the transport chassis. Raise and lower the right-hand lift arm. -
Page 68: Lighting Equipment Circuit Diagram
Circuit diagrams Lighting equipment circuit diagram 2/54g 3/31 5/58R 6/54 7/58L Connecting plug 7-pin in accordance with ISO 1724 Yellow Green White Brown Black Connectors and sockets 7-pin in accordance with ISO 1724 Yellow Black Right indicator Right brake light Earth Left indicator Right rear light... -
Page 69: Final Operations
Final operations Introducing air to The lift arm hydraulic cylinders need a cushion of air to enable them Final operations to function properly, for example when folding out on a slope. Proceed the hydraulic as follows: cylinder Couple the machine to the tractor. ... -
Page 70: Symbols Used 5 Adjusting The Hydraulic Cylinder
Final operations Adjusting the The hydraulic cylinders for extending are preset at the factory. If the hydraulic cylinders do extend and retract evenly, proceed as follows: hydraulic cylinder Adjust the hydraulic cylinders for extending the lift arms so that the lift arms extend and retract evenly. - Page 71 Final operations Trial run No persons within the slewing range In the slewing range, there is an acute risk of injury from swivelling or folding implement components. Referring to the operating manual, adjust the machine and carry out a trial run. ...
- Page 72 Final operations...
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