Kverneland Vicon Andex 724 Operating Manual
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Kverneland Vicon Andex 724 Operating Manual

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724 / 724 Hydro
Operating manual
Original operating manual
Edition
Date of print
Language
Machine number
Model
Document number
Andex
02.2012
04.2012
EN
VF69670236 –
VF6967
VF16648838.EN

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Summary of Contents for Kverneland Vicon Andex 724

  • Page 1 Andex 724 / 724 Hydro Operating manual Original operating manual Edition 02.2012 Date of print 04.2012 Language Machine number VF69670236 – Model VF6967 Document number VF16648838.EN...
  • Page 2 Copyright by Kverneland Group Gottmadingen N. V., Germany. Reproduction, transfer to other media, translation or the use of extracts or parts of this manual without the explicit permission of Kverneland, is not permitted. All rights reserved. The contents of this operating manual are subject...

  • Page 3: Table Of Contents

    Table of contents Table of contents Preface ............Preparations on the field ......Target group for Safety this operating manual General Symbols used Bringing the machine into the work position Safety ............For your safety Operation ........... Who is authorised Safety to operate the machine? General...

  • Page 4: Preface

    Preface Target group for This operating manual is intended for trained farmers and individuals Preface who are otherwise qualified to perform agricultural activities and who this operating have received instruction in the operation of this machinery. manual For your safety You must familiarise yourself with the contents of this operating manual before assembly or initial operation of the machine.

  • Page 5: Symbols Used

    Preface Symbols used In this operating manual, the following symbols and terms have been used: • A bullet point accompanies each item in a list.  A triangle indicates operating functions which must be performed.  An arrow indicates a cross-reference to other sections of this manual.

  • Page 6: Safety

    Safety For your safety This chapter contains general safety instructions. Each chapter of the Safety operating manual contains additional specific safety information which is not described here. Observe the safety information: • in the interest of your own safety. • in the interest of the safety of others.
  • Page 7 Safety Warning signs Safety-related labels attached to the machine indicate potential hazards. The labels must not be removed. Illegible or missing labels should be replaced. You can obtain new labels as spare parts from your dealer. Warning signs on the machine...
  • Page 8 Safety Meaning of warning signs Read the operating manual Read and follow the operating and safety instructions before using the machine for the first time. The machine must not be used for the first time until the operating manual has been read and understood. This applies in particular to the safety information.
  • Page 9 Safety No persons within the slewing range There is an acute risk of injury within the slewing range from machine parts which are slewing or folding. Otherwise, serious or fatal injury may be caused as a result. Caution, high voltage Maintain a sufficiently safe distance from high-voltage lines.

  • Page 10: Who Is Authorised To Operate The Machine

    Safety Who is authorised Only qualified personnel Only qualified persons who have been informed of the dangers to operate the associated with handling the machine are permitted to operate, machine? service or repair the machine. The necessary knowledge can be gained in the course of agricultural vocational training, professional training or intensive instruction.
  • Page 11 Safety Switch off the PTO shaft drive when lifting the machine Switch off the PTO shaft drive on the tractor if people could enter the working area of the machine when you • raise the machine, • raise the side devices or •...
  • Page 12 Safety Never work on the machine while it is running No operations may be performed on the machine while it is running. Objects or persons can be caught, drawn in or crushed. Serious or fatal injury may be caused as a result. Safety distance from raised and unsecured loads Never work under suspended loads.
  • Page 13 Safety PTO shaft speed 540 rpm The specified maximum PTO shaft speed of 540 rpm must not be exceeded. A higher PTO shaft speed will damage the machine. Do not use a PTO shaft with a disconnect coupling Only use PTO shafts which have been specified by the manufacturer. Other PTO shafts with disconnect couplings may allow higher disconnect torques.

  • Page 14: Coupling

    Safety Coupling Increased risk of injury When the machine is being coupled to the tractor, there is an increased risk of injury. Therefore: • Secure the tractor against rolling away, shut off the engine and remove the ignition key. • Never stand between the tractor and machine.

  • Page 15: Hydraulics

    Safety Hydraulics Hydraulic connection at zero pressure only Only connect hydraulic hoses to the tractor hydraulic system if the tractor and machine hydraulic system is at zero pressure. A pressurised hydraulic system can trigger unpredictable movements of the machine and can cause serious machine damage and personal injury.

  • Page 16: Road Transport

    Safety Road transport Ensuring road safety The machine must conform to current national traffic regulations if you intend to drive with it on public roads. Ensure the following: • Lighting, warning and protective equipment must be fitted. • The permissible transport widths and weights, axle loads, tyre load-bearing capacities, laden weights and national speed restric- tions must be complied with.
  • Page 17 Safety Speed adjustment In poor road conditions and at high speeds, significant forces can be generated which subject the tractor and machine material to high or excessive stresses. Adjust your driving speed to the road conditions. A driving style which is not adapted to conditions can cause accidents. Accidents with serious or fatal injuries may be caused as a result.

  • Page 18: Operation

    Safety Operation Operate for the first time only after proper training The machine may only be put into operation after proper training has been provided by an employee from a dealership or the manufacturer, or by a factory representative. Operation without training can lead to damage to the machine due to incorrect operation, or cause accidents.

  • Page 19: Uncoupling

    Safety Uncoupling Increased risk of injury There is an increased risk of injury when uncoupling the machine from the tractor. Therefore: • Secure the tractor against rolling away, shut off the engine and remove the ignition key. • Never stand between the tractor and machine. •...

  • Page 20: Care And Maintenance

    Safety Care and Observe the care and maintenance intervals Observe the periods specified in the operating manual for recurrent maintenance checks and inspections. If these periods are not observed, damage to the machine and accidents may be caused as a result. Use original parts Many components have special properties that are decisive for the stability and correct operation of the machine.

  • Page 21: Further Regulations

    Safety No aggressive washing additives Do not use any aggressive washing additives for cleaning. Uncoated metal surfaces can be damaged. Before carrying out welding work Disconnect all electrical connections from the tractor when carrying out welding on the hitched machine. Damage may otherwise be caused to the electrical system.

  • Page 22: Getting To Know The Machine

    Getting to know the machine Range of This product is classified as replaceable equipment in accordance Getting to know the machine with EC directive 2006/42/EC. application The machine is a two-wheel rake, which is suitable only for the raking together of mown, stalked material (for example, hay or straw). Proper use Any other use, for example, for silo distribution, any form of soil prep- aration, road sweeping or for the transmission of power to other...

  • Page 23: Component Designations

    Getting to know the machine Component designations Rotor gear Transport chassis Deflector bar Tine supports Tines Swath former Main frame Attachment carrier Sustainer Drive Front deflector bar Rotor chassis Tine guard stowage compartment...

  • Page 24: Technical Specifications

    Getting to know the machine Technical specifications Dimensions  in transport position Standard With hydraulic transport transport chassis [m] chassis [m] Length 5.90 5.90 - 6.06** Height with all tine supports 3.65** - 3.90 3.44** - 3.90 Width at transport wheels 2.80 Track width 2.51...
  • Page 25 Getting to know the machine Dimensions in work position Standard With hydraulic transport transport chassis [m] chassis [m] Length 5.90 Height in work position 1.79 Working width 6.20 - 7.30 Width 6.35 - 7.45 Distance between the rotors 0.20 - 1.30...
  • Page 26 Getting to know the machine Weights Work position [kg] Transport position [kg] Total weight 1.640 Load supported on sustainer Load supported on lower link Sustainer: 895 Transport chassis axle load Lower link: 1,005 Necessary tractor equipment Output / connections Minimum output of the tractor 35 kW (50 hp) Lighting power supply 12 V, 7-pin plug socket ISO 1724...
  • Page 27 Getting to know the machine Machine equipment Swath deposit Swath former with auto-swivel Standard Rotors / tine supports / tines Number of rotors 11 swaths to the left Number of tine supports per rotor 11 swaths to the right Number of tines per tine support Tine guard Rotor height adjustment Mechanical...

  • Page 28: Pilotbox - Hydro Version

    Getting to know the machine Pilotbox – Hydro version Protecting electrical parts against moisture The electronic control system, pilotbox and electrical plug connec- tions must be protected against damp and penetrating moisture. Dampness in electronic devices can lead to leakage current, which results in malfunction.

  • Page 29: Function Overview

    Getting to know the machine Function overview Standard version The table below provides a summary of the functions. Be sure to follow the other instructions and note the safety information in the operating manual. Steering Machine position Function • Single-acting hydraulic control Transport Standard device on the tractor.
  • Page 30 Getting to know the machine Steering Machine position Function • Single-acting hydraulic control Swathing with right rotor [+] Standard device on the tractor. • The left rotor remains in the head- • land position. Cable-controlled ball valve for • Raise the machine to the headland left rotor.
  • Page 31 Getting to know the machine Steering Machine position Function • Crank on right rotor. Working depth of right rotor Standard • Switch off the PTO shaft drive. • Switch off the tractor and secure it. • Set the working depth using the crank on the right rotor.
  • Page 32 Getting to know the machine Hydro version The table below provides a summary of the functions. Be sure to follow the other instructions and note the safety information in the operating manual. Steering Machine position Function • Pilotbox switched off. Transport Hydro •...
  • Page 33 Getting to know the machine Steering Machine position Function • Pilotbox switched on. Swathing with right rotor [+] Hydro • • Switch the pilotbox on. Select position C on the • Select position C on the pilotbox. pilotbox. • Using the tractor's single-acting hy- draulic control device, raise the left rotor and then lower it.
  • Page 34 Getting to know the machine Steering Machine position Function • Pilotbox switched on. Raise the transport chassis [+] • Hydro • Switch the pilotbox on. Select position B on the • Select position B on the pilotbox. pilotbox. • Raise the transport chassis using the tractor's double-acting hydraulic control device.

  • Page 35: Delivery And Assembly

    Delivery and assembly Checking the Delivery is in the fully assembled state Delivery and assembly The machine is delivered fully assembled. Using the check list, check scope of delivery the loose parts on delivery. If any parts of the machine have not been fitted or are missing, please contact your dealer.

  • Page 36: Checking The Machine

    Delivery and assembly Checking the Before using the machine for the first time, the PTO shaft length and the adjustment of the steering must be checked and corrected if machine necessary. The following work steps are described in this section: •...

  • Page 37: Checking The Pto Shaft Length

    Delivery and assembly Checking the PTO The length of the PTO shaft has been selected at the factory to suit almost all types of tractor. Only in exceptional cases is a correction of shaft length the PTO shaft length required on individual tractors. Check the length of the PTO shaft for each tractor prior to first use.
  • Page 38 Delivery and assembly Shortening the PTO shaft  Pull the PTO shaft apart and connect one half to the tractor PTO shaft drive and one to the machine and secure them.  Place the two shaft halves next to each other and: •...

  • Page 39: Checking The Steering

    Delivery and assembly Checking the The steering is fitted and calibrated in the factory. steering Check the adjustment with a hitched machine Steering arm Track arm  Drive along a straight line with the entire combination (tractor with hitched machine). Track rod ...

  • Page 40: Coupling The Machine

    Coupling the machine Safety Coupling the machine Observe the safety information Observe the safety information. Disregard for safety information can lead to serious or fatal injury. See chapter »Safety«, page 6. Increased risk of injury When the machine is being coupled to the tractor, there is an increased risk of injury.

  • Page 41: Coupling The Lower Link

    Coupling the machine Coupling the lower Follow the instructions for the quick-release coupling link Follow the instructions below for tractors with quick-release couplings. Also note the instructions and warnings in the operating manual of the tractor manufacturer. If this requirement is ignored, the consequence may be damage to the machine and even life-threatening injuries.

  • Page 42: Swivelling In The Sustainer

    Coupling the machine Swivelling in the sustainer After coupling the machine to the tractor, raise and secure the sustainer.  Secure the tractor against rolling away, shut off the engine and remove the ignition key.  Pull out the pins in the sustainer. ...

  • Page 43: Coupling The Pto Shaft

    Coupling the machine Coupling the PTO shaft When coupling the PTO shaft, make sure it is in the correct position. PTO shaft  Check whether the PTO shaft must be shortened before coupling.  Shorten the PTO shaft if necessary. ...

  • Page 44: Wheel Chocks

    Coupling the machine Wheel chocks Secure the tractor against rolling away Never remove the wheel chocks if the tractor is not otherwise secured against rolling away. Persons could be run over by the machine or the tractor. Serious or fatal injury may be caused as a result.

  • Page 45: Connections

    Coupling the machine Connections Electrical Checking the electrical cables connections Check the electrical cables. The electrical cables must not chafe or hang loose. Electrical cables that have been torn away or worn through must be replaced. Otherwise, damage to the machine may be caused as a result.
  • Page 46 Coupling the machine Hydraulic Check hoses and couplings connections Check all hydraulic hoses for damage before connecting them. Check all hydraulic couplings for firm seating after connecting them. Defective hydraulic hoses and poorly fitting hydraulic connections can trigger unpredictable movements of the machine, causing severe damage to the machine as well as personal injury.
  • Page 47 Coupling the machine Connecting hydraulic Make sure the connection is correct couplings Ensure that the hydraulic system is connected correctly, otherwise damage to the machine and personal injury will be caused as a result.  Close the ball valve.  Set the tractor hydraulics to “free float”. ...
  • Page 48 Coupling the machine Hydro version The rotors are raised and lowered via the single-acting hydraulic control device. Single swath operation is controlled by switching on and actuating the pilotbox. The swath width is controlled using the double-acting hydraulic control device. Raising and lowering the transport chassis is controlled by switching on and actuating the pilotbox.

  • Page 49: Preparing For Use

    Preparing for use Safety The following applies to all preparations for operation: Preparing for use Observe the safety information Observe the safety information. Disregard for safety information can lead to serious or fatal injury. See chapter »Safety«, page 6. Secure the machine Secure the machine against accidental starting and rolling away.

  • Page 50: General

    Preparing for use General The following applies when performing all adjustment work:  Check the tyre pressure.  Secure the machine.  Lower the machine to the work position.  Remove unrequired tine supports.  Undo appropriate bolts and/or screws. ...

  • Page 51: Rotor Pitch

    Preparing for use Rotor pitch To achieve optimum crop pickup, the rotors are inclined transversely to the chassis. If the crop is not picked up cleanly, the raking quality can be further improved by adjusting the rotor pitch. Optimum raking quality is achieved when the tines in the front working range and ahead of the crop depositor have the lowest possible ground clearance (see illustration).
  • Page 52 Preparing for use Adjust the rotor pitch for a  single axle  Loosen the M 20 nut.  Remove the M 20 nut and washer.  Remove the wheel.  Fit the wheel in the desired position.  Put the washer and M 20 nut back on. ...
  • Page 53 Preparing for use Adjust the rotor pitch  for a tandem axle [+]  Remove the M 20 nut.  Remove the tandem axle. Securing pin  Fit the tandem axle in the desired position.  Fit the securing pin in the opposite hole. ...

  • Page 54: Working Depth

    Preparing for use Working depth Adjust the working depth as follows:  Fully lower the machine into the floating position using the hydraulic control device on the tractor and advance approximately 2 metres.  Secure the tractor against rolling away, shut off the engine and remove the ignition key.

  • Page 55: Tine Saver [+]

    Preparing for use Tine saver [+] If the tines are broken, the tine saver can prevent the broken-off part from being lost. Any machines following behind, for example straw Breaking point cutters, are then not damaged by lost tines in the crop. For a good swath deposit, both tine legs must run parallel to one an- Tine leg other after the tine savers have been fitted.

  • Page 56: Road Transport

    Road transport Safety Before transporting the machine on public roads, please read the Road transport following safety information. Compliance is mandatory and will help you to avoid accidents. Observe the safety information Observe the safety information. Disregard for safety information can lead to serious or fatal injury.
  • Page 57 Road transport Observe transport width Observe the permissible transport widths. Put the machine in the transport position and attach lights, warning signs and protective equipment. The driver and keeper of the vehicle are liable for any non-compliance with national traffic regulations. Clean lighting equipment before road transport All lighting equipment must be cleaned before road transport.

  • Page 58: General

    Road transport General The following work steps are described in this section: • »Prior to road transport« • »Bring the machine into the transport position« • »Checking the machine« • »Road transport«...

  • Page 59: Prior To Road Transport

    Road transport Prior to road transport When driving on public roads, the machine must be in the transport position. To prepare the machine for road transport, carry out the following steps:  »Set the lowest transport height«  »Bring the machine into the transport position« ...
  • Page 60 Road transport Bring the machine Make sure the machine is standing level into the transport Before changing from the transport to the work position (and vice position versa), make sure the machine is standing level. The implement could tip over, particularly on hillside locations. Damage to the machine and serious or fatal injury may be caused as a result.
  • Page 61 Road transport Attaching the tine Exercise caution when near unprotected tines guard Maintain a sufficiently safe distance from exposed tines. When working in the vicinity of the tines, ensure that you have a firm footing (risk of slipping on wet ground). Otherwise, serious or fatal injury may be caused as a result.
  • Page 62 Road transport Checking the Prior to driving on the road, check the machine against the check list: machine  PTO shaft drive off?  Rotor in transport position?  Deflector bar folded in?  Tine guards attached?  Tyre pressures correct? ...

  • Page 63: Preparations On The Field

    Preparations on the field Safety The following applies for all preparations on the field: Preparations on the field Observe the safety information Observe the safety information. Disregard for safety information can lead to serious or fatal injury. See chapter »Safety«, page 6. Switch off the tractor and secure it Before you dismount: ...

  • Page 64: General

    Preparations on the field General The following work steps are described in this section: • »Bringing the machine into the work position« • »Removing the tine guards« • »Adjusting the swath former«...

  • Page 65: Bringing The Machine Into The Work Position

    Preparations on the field Bringing the After road transport, the machine is brought into the work position on the field. Follow the handling instructions below: machine into the work position Shutting the machine down  Move the machine onto ground that is as flat as possible. ...
  • Page 66 Preparations on the field Lowering the machine  Switch on the tractor.  Release the lift arm locking mechanism using the tractor's single- acting hydraulic control device.  Pull the cable on the mechanical lock and keep tensioned.  Lower the machine into the work position using the single-acting control device.
  • Page 67 Preparations on the field Adjusting the swath The swath former is folded into the correct position when changing from the transport to the work position. former Adjusting the swath It is possible to adjust the direction of travel of the swath former as former's direction of follows: travel...

  • Page 68: Operation

    Operation Safety Operation Observe the safety information Observe the safety information. Disregard for safety information can lead to serious or fatal injury. See chapter »Safety«, page 6. No riding on the machine Persons or objects must never be transported on the machine. Carrying passengers on the machine is life threatening and prohibited.

  • Page 69: General

    Operation General The following work steps are described in this section: • »Swathing« • »Dual rotor operation« • »Single rotor operation with hydraulic single lift [+]« • »Adjusting the swath width« • »Driving on headlands« Suitable working speeds Select a driving speed (approx. 4-12 km/h) at which the crop is picked up cleanly and completely.

  • Page 70: Swathing

    Operation Swathing No persons in the working area Ensure that no persons are present in the slewing and working area of the machine. Persons could be caught by the machine within this area. Fatal injury may be caused as a result. Requirements After setting the machine as described in chapter »Preparations on the field«...

  • Page 71: Swath Deposit

    Operation Swath deposit The following basic types of swath deposit are possible: • »Central swath with two rotors«, page 72. • »Single rotor operation with hydraulic single lift [+]«, page 73. • »Single swath with left rotor«,  page 73. •...
  • Page 72 Operation Single rotor Distance from the rotor operation with  Maintain a safe distance from the rotor when it is rotating. Nobody hydraulic single lift may remain in close proximity to the machine when rakes and swathers are running. Otherwise, serious or fatal injury may be caused as a result.
  • Page 73 Operation Single swath with  Switch off the tractor and secure it active rotor on standard Before you dismount: version  Switch off the tractor.  Remove the ignition key.  Secure the tractor against rolling away. An unsecured tractor can run you over or trap you. Otherwise, serious or fatal injury may be caused as a result.
  • Page 74 Operation Single swath with  right rotor in transport position  The inactive side shaft is removed.  See »Remove the side shaft«, page 74.  Using the tractor's single-acting control device, raise both rotors into the headland position until the lift arms lock. ...
  • Page 75 Operation Single rotor Distance from the rotor operation with  Maintain a safe distance from the rotor when it is rotating. Nobody Hydro version [+] may remain in close proximity to the machine when rakes and swathers are running. Otherwise, serious or fatal injury may be caused as a result.
  • Page 76 Operation Single swath with  Switch off the tractor and secure it active rotor on Hydro Before you dismount: version  Switch off the tractor.  Remove the ignition key.  Secure the tractor against rolling away. An unsecured tractor can run you over or trap you. Otherwise, serious or fatal injury may be caused as a result.
  • Page 77 Operation Single swath with  right rotor in transport position  The inactive side shaft is removed.  See »Remove the side shaft«, page 74.  Using the tractor's single-acting control device, raise both rotors into the headland position until the lift arms lock. ...

  • Page 78: Adjusting The Swath Width

    Operation Adjusting the By extending the rotors, the swath width can be adjusted to suit the crop volume and the swath type using the double-acting hydraulic swath width control device on the tractor. This function applies to both the standard and Hydro versions.

  • Page 79: Cleaning And Care

    Cleaning and care Safety The following applies to all cleaning and care work: Cleaning and care Observe the safety information Observe the safety information. Disregard for safety information can lead to serious or fatal injury. See chapter »Safety«, page 6. Secure the machine •...

  • Page 80: Cleaning

    Cleaning and care Cleaning  Lower the machine to the work position.  After each use, clean the machine of any coarse dirt and crop residue.  Do not clean the bearings and piston rods of hydraulic cylinders using a high-pressure cleaner. After cleaning ...

  • Page 81: Parking And Storage

    Parking and storage Setting down the When setting down and parking the machine, special safety Parking and storage precautions have to be observed: machine in a secure position Observe the safety information Observe the safety information. Disregard for safety information can lead to serious or fatal injury.

  • Page 82: General

    Parking and storage General The machine must be uncoupled in the reverse order to that in which it was coupled.  Chapter »Bring the machine into the transport position« page 61.  Chapter»Coupling the machine«, section »Coupling« page 14. Uncoupling and To uncouple the machine from the tractor, proceed as follows: securing the machine ...

  • Page 83: Maintenance

    Maintenance Safety The following applies to all servicing work: Maintenance Observe the safety information Observe the safety information. Disregard for safety information can lead to serious or fatal injury. See chapter »Safety«, page 6. Requirements for maintenance work Only perform the maintenance operations if you have the required expert knowledge and suitable tools.
  • Page 84 Maintenance Protective measures Additives in oils and lubricants may have adverse effects on health. As marking in accordance with the hazardous goods regulation is not when handling oils or necessary, please always ensure the following: lubricants Avoid skin contact Avoid skin contact with these materials. Protect your skin by means of protective skin cream or oil-resistant gloves.

  • Page 85: General

    Maintenance General This information relates to general servicing work. For all servicing work, the machine must be locked in the work position. If the transport position is required for maintenance work, refer to the relevant instruc- tions for the work. ...
  • Page 86 Maintenance Maintenance terms Listed in this table are short explanations of the most important maintenance terms. Task Explanation Greasing Apply grease to the slide surfaces using a brush. Lubrication One or two presses of the grease gun, unless specified otherwise. Unless specified otherwise, use only plant-based oils, such as rapeseed oils.
  • Page 87 Maintenance Maintenance intervals General All bolts • • • Visual inspection • • • Bearing • • • Hose connections • • Air pressure • • • Lighting equipment • • • Hydraulics Hydraulic hoses every 6 years • • •...

  • Page 88: Screwed Connections

    Maintenance Screwed connections Tightening bolts All bolts must be retightened: • After the first 5 hours of operation. • According to the frequency of use. • At least once a season. Special tightening Observe the special tightening torques for the following screwed con- nections: torques •...
  • Page 89 Maintenance  210 Nm Ripp screw M 14 rotor gear. 210 Nm  ripp screw M 14 Tightening torques All screwed connections must be tightened in accordance with the table below, if no other torques are specified. On this machine, bolts for screwed with a minimum quality of "8.8"...

  • Page 90: Lubrication Points For Grease

    Maintenance Lubrication points Before applying the grease gun for grease  clean lubricating nipples and  grease gun attachment fitting. Working with a Lubricate the bearings with one or two presses of the grease gun. If you feel resistance at the second press, do not press a second time. grease gun Too much grease will force the bearings apart.

  • Page 91: Lubricating The Pto Shafts

    Maintenance Lubricating the The PTO shaft manufacturer's own operating manual is included with each PTO shaft. This includes detailed information on the relevant PTO shafts version of the PTO shaft. Check the guard components Check all guard components of the PTO shafts for wear or damage (visual inspection).

  • Page 92: Filling Quantities

    Maintenance Filling quantities Check the oil level with the machine horizontal only if there is visible loss of oil. The oil level at the rotor gear is indicated by an inspection glass. Inspection glass on the rotor  Check the oil level at the rotor using the inspection glass. ...

  • Page 93: Hydraulics

    Maintenance Hydraulics Hydraulic system at zero pressure Work must only be performed on the hydraulic system if the tractor and machine hydraulic system is at zero pressure. A pressurised hydraulic system can trigger unpredictable movements of the machine and can cause serious machine damage and personal injury.
  • Page 94 Maintenance Checking sliding elements The sliding elements on the two main lift arms ensure smooth and even running of the inner lift arms. The sliding elements must be checked on a regular basis, and readjusted and lubricated if necessary.  Check if the inner lift arms run correctly. Readjust the sliding elements if the outer lift arms move in an uneven or jerky way.

  • Page 95: Steering

    Maintenance Steering Never carry out work on the steering Contact your dealer if specifications differ. Never carry out any work on the steering or tracking yourself.  This could cause traffic accidents and accidents with fatal conse- quences. Checking the track If the machine rolls at an offset angle to the tractor when driving a straight line, the directional stability is set incorrectly.

  • Page 96: Accessories

    Accessories Accessories The following accessories are available for this machine. All Accessories accessories are original parts, and are available from your dealer. Accessories which are not part of the standard scope of delivery are indicated by a plus symbol [+] in this manual. Hydraulic single lift The optional hydraulic single lift enables single rotor operation.

  • Page 97: Accessories

    Accessories Spare wheel [+] The optional spare wheel fits on all of the rotor's wheel axles. The spare wheel can be fitted to the machine's deflector bar. Separate assembly instructions are supplied. Spare wheel Tandem axles [+] The optional tandem axles make for better contours. Two tandem axles per rotor are required.

  • Page 98: Fault Elimination

    Fault elimination Faults Faults can often be eliminated quickly and easily. Before contacting Fault elimination Customer Service, refer to the table to check whether you can remedy the fault yourself. In case of a fault, proceed as follows:  Immediately stop operation. ...
  • Page 99 Fault elimination Electronic system faults Problem Cause Solution  Switch the pilotbox on. The control device has no  Check the power supply for the power. system. Pilotbox is not functioning.  Check the fuses. Internal pilotbox problem. Please consult your dealer. Hydraulic system faults Problem...

  • Page 100: Emergency Manual Function

    Fault elimination Emergency manual function A defective solenoid valve can be switched manually. Do not continue working. Fold the machine to the transport position in order to replace Hydraulic chassis solenoid the defective valve. valve  Switch off the pilotbox. ...

  • Page 101: Circuit Diagrams

    Circuit diagrams Hydraulic circuit Circuit diagrams diagram Standard version Lift arm extension Left lift arm Right lift arm Cable-controlled ball valve for hydraulic individual lift [+] Tractor hydraulics...
  • Page 102 Circuit diagrams Hydro version Lift arm extension Left lift arm Right lift arm Hydraulic chassis Tractor hydraulics...

  • Page 103: Pilotbox Circuit Diagram

    Circuit diagrams Pilotbox circuit diagram On/Off switch Preselection switch Control light Hydraulic valves A, B, C Pilotbox Solenoid valve connec- Function tion Raise and lower the left-hand lift arm. Raise and lower the transport chassis. Raise and lower the right-hand lift arm.

  • Page 104: Lighting Circuit Diagram

    Circuit diagrams Lighting circuit diagram 2/54g 3/31 5/58R 6/54 7/58L Connecting plug 7-pin in accordance with ISO 1724 Yellow Green White Brown Black Connector and socket 7-pin in accordance with ISO 1724 Yellow Black Right indicator Right brake light Earth Left indicator Right rear light White...

  • Page 105: Decommissioning

    Decommissioning Environment During decommissioning, the individual parts must be disposed of Decommissioning properly and in an environmentally friendly manner. Please observe the waste disposal guidelines that are currently in force. Plastic parts Plastic parts can be disposed of in normal household waste (residual waste), depending on the laws specific to your country.

  • Page 106: Ec Conformity Declaration

    EC Conformity Declaration Conforms to  EC Conformity Declaration EC Directive  Kverneland Group Kerteminde AS 2006/42/EC Taarupstrandvej 25 DK-5300 Kerteminde Denmark declare with sole responsibility that the product SwatMaster 7242, 7242 Hydro Andex 724, 724 Hydro  9472 C, 9472 Hydro ...
  • Page 107 EC Conformity Declaration...
  • Page 108 EC Conformity Declaration...

  • Page 109: Index

    Index Index Adjusting Machine Chassis Putting away after the season Rotor pitch Setting down Single swath Uncoupling Swath former Maintenance Working depth Lubrication points Screwed connections Maintenance intervals Care Check list Headlands Road transport Filling quantities Work position Protective measures Circuit diagram Operation Hydraulics...
  • Page 110 Index Target group Technical specifications Dimensions in transport position Dimensions in work position Implement equipment Machine equipment Tractor equipment Weights Tightening torques Screwed connections Two-wheel rake Tyres Tyre pressure Wheel chocks...

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Vicon andex 724 hydro

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