CF MOTO CFORCE CF400AU Owner's Manual
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CF MOTO CFORCE CF400AU Owner's Manual

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CF400AU
CF400AU-L

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Summary of Contents for CF MOTO CFORCE CF400AU

  • Page 1 CF400AU CF400AU-L...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Foreword ......................1 Welcome .......................... 1 EVAP System (Evaporative Emission Control System) ........... 2 Signal Words ........................3 Introduction ...................... 8 Vehicle Identification Numbers ..................9 Specifications ......................... 10 Operator Safety ..................... 16 Age Restrictions ......................16 Know Your Vehicle ......................
  • Page 3 Vehicle Features ......................62 CVT System ........................66 How To Avoid CVT Drive Belt and Component Failure ..........67 Dashboard Indicators and Operation ................70 Operation of Your ATV ................... 75 Break-In Period ......................75 Pre-Ride Inspection ......................77 Starting the Engine ......................77 Gear Selector Operation ....................
  • Page 4 Transporting the Vehicle ....................161 Vehicle Issue Diagnosis................162 Engine doesn’t turn over ................... 162 Engine pings or knocks ....................162 Engine stops or loses power ..................163 Engine turns over, Fails to start ..................164 Engine backfires ......................165 Engine runs irregularly, stalls or misfires ..............

  • Page 5: Foreword

    FOREWORD Foreword Welcome Thank you for purchasing a CFMOTO vehicle, and welcome to our world-wide family of CFMOTO enthusiasts. Be sure to visit us online at www.cfmoto.com for the latest news, new product introductions, upcoming events, and more. CFMOTO is an international company that specializes in the development, manufacture, and marketing of all- terrain vehicles, utility vehicles, large displacement motorcycles, and their core components.

  • Page 6: Evap System (Evaporative Emission Control System)

    FOREWORD WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. EVAP System (Evaporative Emission Control System) Do not modify the EVAP system. Modification is a violation of EPA regulations. Ensure that all the hoses are not clogged or kinked, otherwise it could damage the fuel pump or distort the fuel tank.

  • Page 7: Signal Words

    FOREWORD Signal Words A signal word calls attention to a safety message or messages, a property damage message or messages, and designates a degree or level of hazard seriousness. The standard signal words in this manual are WARNING, CAUTION and NOTE or NOTICE. The following signal words and symbols appear throughout this manual and on your vehicle.
  • Page 8 FOREWORD WARNING FOR TYPE I ATVs (1-person vehicle) Improper vehicle use can result in SEVERE INJURY or DEATH ALWAYS NEVER USE NEVER CARRY NEVER USE AN ON PUBLIC PASSENGERS USE WITH APPROVED ROADS DRUGS OR HELMET AND ALCOHOL PROTECTIVE GEAR...
  • Page 9 FOREWORD WARNING FOR TYPE II ATVs (2-person vehicle) Improper vehicle use can result in SEVERE INJURY or DEATH ALWAYS NEVER USE NEVER NEVER USE AN ON PUBLIC CARRY MORE USE WITH APPROVED ROADS THAN ONE DRUGS OR HELMET AND PASSENGER ALCOHOL PROTECTIVE GEAR...
  • Page 10 FOREWORD NEVER: • Operate without proper training or instruction. • Operate on public roads. A collision can occur with another vehicle. • Operate at speeds too fast for your skill or the conditions. • Carry multiple passengers, Type II ATVs are designed for a single passenger only. •...
  • Page 11 FOREWORD READ THE OWNER’S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death.

  • Page 12: Introduction

    INTRODUCTION Introduction Thank you for purchasing a CFMOTO vehicle, and welcome to our world-wide family of CFMOTO enthusiasts. For safe and enjoyable operation of your vehicle, be sure to follow the instructions and recommendations in this owner’s manual. Information about major repairs are outlined in the CFMOTO Service Manual, and should only be performed by a CFMOTO service dealer and technician.

  • Page 13: Vehicle Identification Numbers

    INTRODUCTION Vehicle Identification Numbers Record your vehicle’s identification numbers in the spaces provided. Remove the spare key and store in a safe place. Your key can be duplicated only by mating a key blank with one of your existing keys. If both keys are lost, the complete lock assembly must be replaced.

  • Page 14: Specifications

    INTRODUCTION Specifications Specification Item CF400AU CF400AU-L Vehicle Type 1-person 2-person Overall Length 82.7 in. (2100 mm) 90.5 in (2300 mm) Overall Width 43.3 in (1100 mm) 43.3 in (1100 mm) Overall Height 45.3 in. (1150 mm) 53.1 in. (1350 mm) Wheel Base 49.6 in.
  • Page 15 INTRODUCTION Specification Item CF400AU CF400AU-L Engine Type Liquid-cooled/4-stroke, overhead single camshaft Bore × Stroke 3.58 in x 2.42 in (91 mm x 61.5 mm) Displacement 400 cc Compression Ratio 10.3 : 1 Starting Type Electric start Lubrication Type Splash /pressure feed Engine Oil: SAE 5W-40 Type:...
  • Page 16 INTRODUCTION Specification Item CF400AU CF400AU-L Front Gear Case Oil: Type SAE80W-90 GL-5 Volume 7.8 oz. (230mL) Air Filter Paper filter element with foam pre-filter Fuel Type 87 Octane or higher unleaded gasoline Fuel Tank Capacity 3.75 gallons (14.1L) Fuel Reserve Amount 4.1 qt.
  • Page 17 INTRODUCTION Specification Item CF400AU CF400AU-L High Gear 27/20=1.350 Gear Ratio Reverse 29/14=2.071 Chassis Frame Steel tube Caster Angle 3° Kingpin Offset 27.97mm Tires: Type Tubeless Size Front 24×8.0-12 Rear 24×10.0-12 Tire Pressure: Front 8 psi (56kPa) Rear 6 psi ~6.5 psi (41.3 kPa ~44.8 kPa) Brake System: Front axles: Double-disc / Rear axles: Single-disc...
  • Page 18 INTRODUCTION Specification Item CF400AU CF400AU-L Foot Brake Type Operated by right foot Double-disc Operation Operated by right hand Front Brake Type Brake Fluid Type DOT 4 Suspension: Front Suspension Double A-arm independent Rear Suspension Double A-arm independent Shock Absorber: Front Shock Absorber Coil spring/Oil dampened Rear Shock Absorber Coil spring/Oil dampened...
  • Page 19 INTRODUCTION Specification Item CF400AU CF400AU-L Wheel Travel: Front Wheel Travel 7.08 in. (180 mm) Rear Wheel Travel 7.08 in. (180 mm) Electrical System: Ignition Electronic Charging Rectified A/C magneto 320Watt@5000 rpm Battery 12Vdc / 30 Amp/hr Light System: Head Lamp Type Halogen -HS1 35W×2 Tail Light / Brake Light Incandescent - 12V 21/5Wx1...

  • Page 20: Operator Safety

    OPERATOR SAFETY Operator Safety WARNING Failure to heed the warnings contained in this manual can result in serious injury or death. An ATV is not a toy and can be hazardous to operate. This vehicle handles differently from other vehicles, such as motorcycles and cars.

  • Page 21: Equipment Modifications

    OPERATOR SAFETY Equipment Modifications CFMOTO is concerned with the safety of our customers and for the general public. Therefore, we strongly recommend that consumers do not install on a vehicle, any equipment that may increase the speed or power of the vehicle, or make any other modifications to the vehicle for these purposes. Any modifications to the original equipment of the vehicle create a substantial safety hazard and increase the risk of body injury.

  • Page 22: Safety Training

    OPERATOR SAFETY Safety Training When you purchased your ATV, your dealer offered a hands-on safety training course that covers all aspects of vehicle safety. You were also provided with printed materials that explain safe operating procedures. You should review this information on a regular basis. If you purchased a used ATV from a party other than a dealer, you can request safety training from any authorized dealer.
  • Page 23 OPERATOR SAFETY • Never permit a guest to operate the ATV unless the guest has read this manual, all product labels, and has completed a certified safety training course. • Never operate an ATV without wearing an approved helmet that fits properly. Always wear eye protection (goggles or face shield), gloves, boots, a long-sleeved shirt or jacket, and long pants.
  • Page 24 OPERATOR SAFETY ▪ Shift your weight forward. ▪ Never open the throttle suddenly or make sudden gear changes. ▪ Never go over the top of a hill at high speed. • Always follow proper procedures for going downhill and for braking on hills: ▪...
  • Page 25 OPERATOR SAFETY obstacles, such as rocks or fallen trees. Always follow proper procedures when operating over obstacles as described in this manual. • Always be careful of skidding or sliding. On slippery surfaces like ice, travel slowly and use extra caution to reduce the chance of skidding or sliding out of control.
  • Page 26 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Operating this ATV without proper instruction. WHAT CAN HAPPEN: The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain. HOW TO AVOID THE HAZARD: Beginning and inexperienced operator should complete the certified training course offered by dealer.
  • Page 27 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Failure to follow the age recommendations for this ATV. WHAT CAN HAPPEN: Severe injury and/or death could occur if a child under the minimum age recommendation operates an ATV. Even though a child may be within the recommended age group for operating some ATVs, he/she may not have the skills, abilities, or judgment needed to operate an ATV safely and could be susceptible to accident or injury.
  • Page 28 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Carrying a passenger on an ATV that is not designed for carrying a passenger. WHAT CAN HAPPEN: A passenger riding on the ATV could be ejected from the vehicle unexpectedly or make contact with moving components, both of which can result in severe injury or death.
  • Page 29 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Operation on paved surfaces such as sidewalks, trails parking lots, or public highways and streets. WHAT CAN HAPPEN: ATV tires are designed for off-road use. Driving on paved surfaces greatly affects how an ATV handles, which can result in loss of control and/or an accident.
  • Page 30 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Operating this ATV without wearing an approved helmet, eye protection, and protective clothing. WHAT CAN HAPPEN: Operating an ATV without an approved helmet increases the risk of a severe head injury or death in the event of an accident. Operating without eye protection could result in an accident and could increase the chance of a severe eye injury in the event of an accident.
  • Page 31 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Operating the ATV after consuming alcohol or drugs. WHAT CAN HAPPEN: Consumption of alcohol and/or drugs could seriously affect operator judgment. Reaction time may be slower and operator balance and perception could be affected. Consumption of alcohol and/or drugs before or while operating an ATV could result in an accident causing severe injury or death.
  • Page 32 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Operating the ATV at excessive speeds. WHAT CAN HAPPEN: Excessive speed increases the operator’s chance of losing control of the ATV, which can result in an accident. HOW TO AVOID THE HAZARD: Always operate the ATV at a speed that’s proper for the terrain, visibility and operating conditions, and your experience.
  • Page 33 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Failure to inspect the ATV before operating. Failure to properly maintain the ATV. WHAT CAN HAPPEN: Poor maintenance increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD: Always inspect your ATV before each use to make sure it’s in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the owner’s manual.
  • Page 34 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Removing hands from the handlebars or feet from the footrests during operation. WHAT CAN HAPPEN: Removing even one hand or foot can reduce ability to control the vehicle or could cause loss of balance and ejection from the ATV.
  • Page 35 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Failure to use extra caution when operating the ATV on unfamiliar terrain. WHAT CAN HAPPEN: Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause loss of control or overturn. HOW TO AVOID THE HAZARD: Travel slowly and use extra caution when operating on unfamiliar terrain.
  • Page 36 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Failure to use extra caution when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN: Operating on excessively rough, slippery or loose terrain could cause loss of traction or loss of control, which could result in an accident or overturn.
  • Page 37 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Climbing excessively steep hills or climbing hills improperly. WHAT CAN HAPPEN: Improper hill climbing could cause loss of control or overturn. HOW TO AVOID THE HAZARD: Never operate on hills too steep for the ATV or for your abilities. Practice on smaller hills before attempting large hills.
  • Page 38 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Traveling down excessively steep hills. WHAT CAN HAPPEN: Improper downhill travel could cause loss of control or overturn. HOW TO AVOID THE HAZARD: Never operate on hills too steep for the ATV or for your abilities. Practice on smaller hills before attempting large hills.
  • Page 39 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Improperly crossing hills and turning on hills WHAT CAN HAPPEN: Improperly crossing or turning on hills could cause loss of control or overturn. HOW TO AVOID THE HAZARD: Never attempt to turn the ATV around on any hill until you’ve mastered the turning technique on level ground as described in the owner’s manual.
  • Page 40 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN: The vehicle could overturn. HOW TO AVOID THE HAZARD: Maintain a steady speed when climbing a hill. IF ALL FORWARD SPEED IS LOST: Close the throttle.
  • Page 41 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Improperly operating over obstacles. WHAT CAN HAPPEN: Operating over obstacles could cause loss of control or overturn. HOW TO AVOID THE HAZARD: Before operating in a new area, check for obstacles. Avoid operating over large obstacles such as rocks and fallen trees when possible.
  • Page 42 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Skidding or sliding. WHAT CAN HAPPEN: Skidding or sliding can cause loss of control. If the tires regain traction unexpectedly, the ATV could overturn. HOW TO AVOID THE HAZARD: On slippery surfaces such as ice, travel slowly and use extra caution to reduce the chance of skidding or sliding out of control.
  • Page 43 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Operation of the ATV through deep or fast-flowing water. WHAT CAN HAPPEN: The tires may float, causing loss of traction and loss of control, which can lead to an accident or overturn. HOW TO AVOID THE HAZARD: Avoid operating the ATV through deep or fast-flowing water.
  • Page 44 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Improperly operating in reverse. WHAT CAN HAPPEN: The ATV could collide with an obstacle or person, resulting in severe injury. HOW TO AVOID THE HAZARD: Before shifting into reverse gear, always check for obstacles or people behind the ATV. When it’s safe to proceed, back slowly.
  • Page 45 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Operating the ATV with improper modifications. WHAT CAN HAPPEN: Improper installation of accessories or modification of the ATV may cause changes in handling which could lead to an accident. HOW TO AVOID THE HAZARD: Never modify the ATV through improper installation or use of accessories. All parts and accessories added to the vehicle must be genuine parts or equivalent components designed for use on this ATV and should be installed and used according to approved instructions.
  • Page 46 OPERATOR SAFETY WARNING POTENTIAL HAZARD: Operating on frozen bodies of water. WHAT CAN HAPPEN: Severe injury or death can result if the ATV and/or the operator fall through the ice. HOW TO AVOID THE HAZARD: Never operate the ATV on a frozen body of water.
  • Page 47 OPERATOR SAFETY WARNING Leaving the keys in the ignition can lead to unauthorized use of the vehicle, resulting in serious injury or death. Always remove the ignition key when the vehicle is not in use. WARNING After any overturn or accident, have a qualified service dealer inspect the entire vehicle for possible damage, including (but not limited to) brakes, throttle and steering systems.

  • Page 48: Safe Riding Gear

    OPERATOR SAFETY Safe Riding Gear Always wear clothing suited to the type of riding. ATV riding requires special protective clothing for comfort and to reduce the chance of injury: 1. Helmet 2. Your helmet is the most important piece of protective gear for safe riding.

  • Page 49: Safety Decals And Locations

    SAFETY DECALS AND LOCATIONS Safety Decals and Locations Warning decals have been placed on the ATV for your protection. Read and follow the instructions on each decal carefully. If a decal becomes illegible or comes off, contact your dealer to purchase a replacement. 10 11 1...
  • Page 50 SAFETY DECALS AND LOCATIONS TYPE I TYPE II...
  • Page 51 SAFETY DECALS AND LOCATIONS CF500AU-7S TYPE I TYPE I TYPE II TYPE II...
  • Page 52 SAFETY DECALS AND LOCATIONS 9GQ0 190201 US156 TYPE I 9GQL 190201 US156 TYPE II...
  • Page 53 SAFETY DECALS AND LOCATIONS TYPE I TYPE I TYPE II TYPE II...
  • Page 54 SAFETY DECALS AND LOCATIONS (Only for USA)

  • Page 55: Features And Controls

    FEATURES AND CONTROLS Features and Controls Left Hand Controls Override Button - The engine is normally speed limited when operating in 4WD- LOCK. If conditions require more engine power in 4WD-LOCK: • Release the throttle and press the button to override the speed limiting function.
  • Page 56 FEATURES AND CONTROLS Headlight Switch - The headlight switch consists of 4 positions: : When the switch is at this position, Hi beam, tail light, and instrument light are on. : When the switch is at this position, Lo beam, tail light, and instrument light are on.
  • Page 57 FEATURES AND CONTROLS Horn Button - Press the button " ". The horn will sound. Engine Stop Switch - : When the switch is moved to this position, the engine shuts off. : When the switch is moved to this position, the engine can be started.

  • Page 58: Right Hand Controls

    FEATURES AND CONTROLS Right Hand Controls Front Brake - The front brake lever is located on the right handlebar and controls only the front brakes. Pull it toward the handlebar to apply the front brake. When squeezed, the lever should feel firm. Any sponginess would indicate a possible fluid leak or low master cylinder fluid level, which must be corrected before riding.
  • Page 59 FEATURES AND CONTROLS Throttle - Before starting the engine, check the throttle to be sure it is operating smoothly. Make sure it returns to the idle position as soon as the lever is released. Once the engine is running, movement of the throttle lever using your thumb will increase the engine speed.
  • Page 60 FEATURES AND CONTROLS Mechanical Speed Limiter - A mechanical speed limiter keeps the throttle from fully opening, even when the throttle lever is pushed to maximum travel. Turning in the screw limits the throttle lever travel, which reduces the maximum engine power available and decreases the maximum speed of the ATV.
  • Page 61 FEATURES AND CONTROLS 2WD / 4WD Switch - This ATV is equipped with an on-command “2WD”/”4WD” switch and a front diff-lock “LOCK”/”4WD” switch. Select the appropriate drive mode according to terrain and conditions: • Two-wheel drive (2WD): Power is supplied to the rear wheels only.
  • Page 62 FEATURES AND CONTROLS On-Command 2WD / 4WD Mode Switch Operation To change from 2WD to 4WD: Stop the ATV. Verify the mode lever (A) is moved to the left, and then press the switch to “4WD”. The 4WD indicator “ ”will display in the dashboard.

  • Page 63: Foot Controls

    FEATURES AND CONTROLS Foot Controls Foot Brake - The foot brake pedal is located on the right side floor board of the vehicle. Push down on the pedal to apply both the front and rear brakes. When pressed, the pedal should feel firm. A soft brake pedal would indicate a possible fluid leak or low master cylinder fluid level, which must be corrected before riding.
  • Page 64 FEATURES AND CONTROLS NOTE When checking the fluid levels, the ATV must be on level ground with the handlebars straight. If the fluid level is lower than the “lower” mark, add DOT4 brake fluid. Don’t overfill. WARNING Never store or use a partial bottle of brake fluid. Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the air.
  • Page 65 FEATURES AND CONTROLS Parking - To park the ATV, stop the engine, press the foot brake, and shift the gear selector lever into the parking position. Shake the vehicle forward and backward to verify that parking is engaged. CAUTION Always stop the ATV and press the foot brake pedal before shifting the transmission.

  • Page 66: Vehicle Features

    FEATURES AND CONTROLS Vehicle Features Main Key Switch - The functions of the main key switch positions are as follows: : All electrical circuits are switched on. The engine can be started at this position. The key cannot be removed in this position. : All electrical circuits are switched off.
  • Page 67 FEATURES AND CONTROLS Fuel Tank - The fuel tank fill cap is located at the top of the vehicle behind the handlebars. Cap removal is left-handed rotation. Cap installation is right-handed rotation. Fuel Minimum Octane Rating The recommended fuel for your ATV is minimum 89 Octane unleaded (maximum 10% ethanol is allowed).
  • Page 68 FEATURES AND CONTROLS • If gasoline spills on your skin or clothing, immediately wash it off with soap and water and change clothing. • Never start the engine or let it run in an enclosed area. Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time.
  • Page 69 FEATURES AND CONTROLS Trailer Power Socket (If equipped)- This vehicle is equipped with 7-pin trailer power socket, located under the rear cargo rack. The socket wires are configured to this standard as shown in the image provided . An accessory trailer power converter is required for trailers that do not have a 7-pin connector.

  • Page 70: Cvt System

    FEATURES AND CONTROLS CVT System This vehicle has a Continuously Variable Transmission (CVT) system that utilizes a belt and clutch pulleys to automatically vary transmission ratios, allowing infinite variability between the highest and lowest vehicle speeds with no discrete steps or shifts. The CVT consists of a primary clutch , which is an advanced form of centrifugal clutch that is mounted to the engine crankshaft...

  • Page 71: How To Avoid Cvt Drive Belt And Component Failure

    FEATURES AND CONTROLS How To Avoid CVT Drive Belt and Component Failure CVT clutch and belt life can be dramatically extended by avoiding these common operating mistakes: Causes CVT damage: Solution: Attempting to load the vehicle onto a truck bed or tall Shift transmission to low gear during loading of the trailer in high gear.
  • Page 72 FEATURES AND CONTROLS Causes CVT damage: Solution: Climbing over large objects from a stopped position. Shift the transmission to low gear, and carefully use fast, brief, aggressive throttle application to engage the CVT. WARNING: Excessive throttle may cause loss of control and vehicle overturn.
  • Page 73 FEATURES AND CONTROLS 12 Volt Accessory and USB Power Auxiliary 12Vdc and USB power outlets are provided on the left side front fender area for operating accessories such as hand held spot lights and charging electronic devices. Please consult with your dealer on the use of powered accessories with your vehicle.

  • Page 74: Dashboard Indicators And Operation

    FEATURES AND CONTROLS Dashboard Indicators and Operation Indicators and Warnings Available only in select countries 1 Tail Lamp ON 4 Gear selector in Neutral 7 Speed Limit Override 2 High Beam ON 5 EPS Fault (if equipped) 8 Gear Position R-H-L 3 Gear selector in Park 6 EFI Fault 9 Engine Temperature...
  • Page 75 FEATURES AND CONTROLS Indicators and Warnings Tail Lamp ON. Illuminates when the headlight switch is in this position. High Beam ON. Illuminates when the headlight switch is in this position. Gear selector in Park. Illuminates when the gear selector is shifted to the parking position. Gear selector in Neutral illuminates when the gear selector is shifted to the NEUTRAL position.
  • Page 76 FEATURES AND CONTROLS Indicators and Warnings 14 15 10 Fuel Gauge 12 Speedometer 14 Oil Pressure Warning 11 Rider Information Center 13 Clock 15 4WD Indicator...
  • Page 77 FEATURES AND CONTROLS Indicators and Warnings Fuel Gauge. This dashboard section displays the current gas remaining in the tank. ‘F’ indicates full. ‘E’ indicates stand-by fuel. When the indicator enters the red area, the fuel must be added as soon as possible.
  • Page 78 FEATURES AND CONTROLS Dashboard Navigation / Settings / Adjustments Item Display SEL / ADJ Button Result Metric / Standard Toggle Speed/Distance Long Press ‘SEL’ Metric ↔Standard Values Vehicle Odometer Trip Distance Engine RPM ODO→TRIP→RPM→H→ Distance/RPM/Item Toggle Short Press ‘SEL’ Engine Hour V→L-I-g-H--5→ODO Battery Voltage Brightness Setting...

  • Page 79: Operation Of Your Atv

    OPERATION OF YOUR ATV Operation of Your ATV Break-In Period The break-in period for your new ATV is very important. Careful treatment of a new engine at the beginning of ownership will result in more efficient performance and longer life. Perform the following procedures carefully: 1.
  • Page 80 OPERATION OF YOUR ATV CAUTION During the break-in period: • Do not load or tow cargo. • Do not operate at sustained full throttle. Damage to engine parts or decrease engine life may result if excessive wide open throttle is used during the first 20 hours of use. •...

  • Page 81: Pre-Ride Inspection

    OPERATION OF YOUR ATV Pre-Ride Inspection Before each use of the vehicle, a best practice is to complete the pre-ride inspection checklist. WARNING If a proper inspection is not done before each use, severe damage to the vehicle, severe injury, or death could result.
  • Page 82 OPERATION OF YOUR ATV NOTE Do not activate the starting system more than 10 seconds on each attempt. If the engine fails to start, release the start switch, pause a few seconds before the next attempt, then push the start switch again. Each attempt should be as short as possible to preserve battery energy.

  • Page 83: Gear Selector Operation

    OPERATION OF YOUR ATV Gear Selector Operation Shifting CAUTION To avoid transmission damage, return the throttle to the closed position, stop the vehicle, and apply the foot brake before shifting. NOTE Low gear is the preferred transmission gear selection for all forward motion other than prolonged high speed travel.
  • Page 84 OPERATION OF YOUR ATV Shifting: Low Gear to High Gear 1. Verify the throttle is closed and the vehicle is stopped completely. 2. Apply the foot brake. 3. Shift to ‘H’ by moving the gear selector along the shift guide. Shifting: to Reverse Gear 1.
  • Page 85 OPERATION OF YOUR ATV NOTE The gear selector must not be shifted into reverse gear without applying the foot brake. The gear shift indicators should display corresponding to the actual gear position, if the indicator does not display, ask your dealer to inspect the vehicle electrical circuit or adjust the gear shifting system. Due to the synchronizing mechanism in the engine, an indicator may not display until ATV starts moving.

  • Page 86: Hauling And Towing Cargo

    OPERATION OF YOUR ATV Hauling and Towing Cargo Your vehicle is equipped with front and rear cargo racks, and a hitch receptacle for towing. Follow these guidelines for hauling and towing of cargo: WARNING Overloading the vehicle, carrying or towing cargo improperly, can alter the vehicle handling and may cause loss of control or braking instability.
  • Page 87 OPERATION OF YOUR ATV • When operating with loads extending beyond the rack. Stability and maneuverability may be adversely affected, causing the machine to overturn. • Carrying a load on only the front rack or the rear rack may cause an imbalanced condition and increases the possibility of vehicle overturn.

  • Page 88: Load Distribution

    OPERATION OF YOUR ATV Load Distribution Your vehicle has been designed to carry or tow a certain amount of load. Always: • Read and understand the load distribution warnings listed on the warning labels. • Never exceed the specified weights. •...

  • Page 89: Driving Safely

    OPERATION OF YOUR ATV Driving Safely Responsibilities of the operator As the operator of this ATV, your common sense, judgment, and abilities are the only factors that will prevent injury to yourself, to others around you, and/or damage to the vehicle or environment. Recreational, group, and distance riding One of the benefits of this vehicle is that it can take you off-road away from most communities.
  • Page 90 OPERATION OF YOUR ATV Practice! The driving procedures described in this manual should be practiced at slow speed many times in a large area with no obstacles. If an incorrect technique is used, your ATV may continue to go straight. If the ATV does not turn, come to a stop and then practice the procedure again.
  • Page 91 OPERATION OF YOUR ATV Driving procedure 1. Sit upright with both feet on the footrests and both hands on the handlebars. 2. Start the engine and allow it to warm up. Apply the foot brake, then shift the transmission into low gear. 3.
  • Page 92 OPERATION OF YOUR ATV Making turns To make a turn, steer in the direction of the turn and lean your upper body to the inside of the turn, while supporting your weight on the outer footrest. This technique alters the balance of traction between the wheels, allowing the turn to be made smoothly.
  • Page 93 OPERATION OF YOUR ATV ATV turning dynamics To achieve maximum traction while operating in 2WD or 4WD, the two rear wheels perform as one axle and turn together at the same speed. Furthermore, when operating in 4WD-LOCK mode, the front wheels will also turn together at the same speed.
  • Page 94 OPERATION OF YOUR ATV Driving in reverse To operate in reverse: 1. Ensure the throttle is closed and the vehicle is stopped completely. 2. Apply the foot brake, then shift the transmission into reverse gear. 3. Check for obstacles or people behind the vehicle. 4.
  • Page 95 OPERATION OF YOUR ATV Driving on slippery surfaces Whenever driving on slippery surfaces such as wet trails, loose gravel, sand, or during freezing weather, follow these precautions: • Slow down when entering slippery areas. • Maintain a high level of alertness, reading the trail in front of you as you drive.
  • Page 96 OPERATION OF YOUR ATV Driving on rough terrain Whenever driving on rough surfaces such as trails with large rocks or other obstacles, follow these precautions: • Slow down when encountering rough terrain. • Maintain a high level of alertness, reading the trail in front of you as you drive.
  • Page 97 OPERATION OF YOUR ATV Driving over obstacles Be alert! Learn to look ahead and to read the terrain as you drive. Be constantly alert for hazards such as logs, rocks, and low hanging branches. Never attempt to cross over an obstacle higher than the ground clearance of the vehicle.
  • Page 98 OPERATION OF YOUR ATV Driving through water Yo u r AT V c a n o p e r a t e t h r o u g h w a t e r w i t h a m a x i m u m recommended depth equal to the bottom of the footrests.
  • Page 99 OPERATION OF YOUR ATV Drying the CVT system after submersion If water has been ingested into the CVT housing, the drive belt will likely slip and poor performance will result. To expel water and dry the CVT housing; Drain the CVT housing, place the vehicle in neutral, and raise the engine rpm for several minutes to dry the CVT components.
  • Page 100 OPERATION OF YOUR ATV Driving on hills Driving uphill Whenever traveling uphill, follow these precautions: • Never operate on hills over 22° degrees incline or hills too steep for your abilities. • Always travel straight uphill. • Keep both feet on the footrests. •...
  • Page 101 OPERATION OF YOUR ATV If the ATV begins rolling backwards: Keep your weight uphill. Never apply engine power. Never apply the foot brake while rolling backwards. Apply the front brake. When fully stopped, apply the foot brake and shift the gear selector into the parking position.
  • Page 102 OPERATION OF YOUR ATV Sidehilling WARNING Improperly crossing hills or turning on hills can result in loss of control or vehicle overturn, resulting in severe injury or death. Avoid crossing the side of a hill when possible. Follow the proper procedures as outlined in the owner’s manual.
  • Page 103 OPERATION OF YOUR ATV Driving downhill When traveling down a hill, follow these precautions: • Never operate on hills over 22 degrees incline or hills too steep for your abilities. • Slow down. • Shift your weight to the rear of the vehicle. •...
  • Page 104 OPERATION OF YOUR ATV Turning Around on a Hill One maneuver that can be used when it’s necessary to turn around if stranded while climbing a hill is the K-turn: 1. Release the throttle, then apply the hand and foot brake while keeping your body weight uphill.
  • Page 105 OPERATION OF YOUR ATV Parking on an incline Avoid parking on an incline if possible. If it’s unavoidable, follow these precautions: • Turn the engine off. • Place the gear selector to parking position. • Always block the rear wheels on the downhill side. Refer to the illustration.

  • Page 106: Maintenance

    MAINTENANCE Maintenance Following the maintenance schedule in your owner’s manual will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment, and lubrication of important components are explained in the maintenance schedules. Inspect, clean, lubricate, adjust, and replace parts as necessary. When inspection reveals the need for replacement parts, please use genuine parts available from your dealer.

  • Page 107: Periodic Maintenance Schedule And Icon Key

    MAINTENANCE NOTE Pay special attention to the engine oil level during cold weather operation. A rise in engine oil level can indicate contaminants collecting in the oil sump or crankcase. Change oil immediately if the oil level begins to rise. Monitor the oil level, and if it continues to rise, discontinue use and determine the cause, or see your dealer.
  • Page 108 MAINTENANCE KEY POINTS OF LUBRICATION SCHEDULE: Check all components at the intervals outlined in the Periodic Maintenance Schedule. Items not listed in the schedule should be lubricated at the general lubrication interval. •    Change lubricants more often under severe use, such as wet or dusty conditions. •    Use All Season Grease on pivot points.

  • Page 109: Pre-Ride Maintenance Checklist

    MAINTENANCE Pre-Ride Maintenance Checklist Perform these inspections before operating the vehicle: Maintenance before operation Item Hour Calendar Miles (km) Remarks Pre-Ride ■ Steering system Pre-Ride ■ Throttle return Pre-Ride Front suspension and axles Visually inspect, test, Pre-Ride Rear suspension and axles or check components.
  • Page 110 MAINTENANCE Maintenance before operation Item Hour Calendar Miles (km) Remarks Inspect. If deposits are visible, clean intake Pre-Ride ► Air box sediment tube tubes, air box, and replace air filter. Inspect. If deposits are visible, drain / clean Pre-Ride ► CVT sediment tube the CVT or have it serviced by a dealer.

  • Page 111: Break-In Maintenance Checklist

    MAINTENANCE Break-In Maintenance Checklist Perform these maintenance items when the vehicle break-in is completed: Break-in Maintenance (Perform at the interval that arrives first) Item Hour Calendar Miles (km) Remarks Lubricate all grease 200 (320) General lubrication points, pivots, cables, etc. Change oil and filter.
  • Page 112 MAINTENANCE Break-in Maintenance (Perform at the interval that arrives first) Item Hour Calendar Miles (km) Remarks Check terminals, 200 (320) Battery clean, test battery condition if required. Inspect for proper rpm. See dealer for 200 (320) ■ Idle condition service if out of spec or erratic.

  • Page 113: Periodic Maintenance Schedule

    MAINTENANCE Periodic Maintenance Schedule Perform maintenance at the interval that arrives first after the break-in period: Periodic Maintenance Intervals (Perform at the interval that arrives first) Item Hour Calendar Miles (km) Remarks Monthly 100 (160) ► Brake pads Inspect pad thickness. Check terminals.
  • Page 114 MAINTENANCE Periodic Maintenance Intervals Item (Perform at the interval that arrives first) Hour Calendar Miles (km) Remarks Inspect level. Change yearly if hours or 500 (800) ► Front gear case oil distance interval is not met. Inspect level. Change yearly if hours or 500 (800) ►...
  • Page 115 MAINTENANCE Periodic Maintenance Intervals (Perform at the interval that arrives first) Item Hour Calendar Miles (km) Remarks Inspect; clean external surfaces. Clean more 500 (800) ► Radiator frequently if subjected to severe use. 500 (800) Inspect. Lubricate. ■ Steering system L u b r i c a t e .
  • Page 116 MAINTENANCE Periodic Maintenance Intervals (Perform at the interval that arrives first) Item Hour Calendar Miles (km) Remarks Inspect. Replace 1500 (2400) ► ■ CVT drive belt as necessary. See dealer for service. Clean and Inspect pulleys. Replace 100h 500 (800) ■...
  • Page 117 MAINTENANCE Periodic Maintenance Intervals (Perform at the interval that arrives first) Item Hour Calendar Miles (km) Remarks Inspect fuel tank, cap, ● 100h 500 (800) Fuel system fuel pump and fuel pump relay. Inspect; Replace if 100h 2000 (3200) Spark plug worn or fouled.
  • Page 118 MAINTENANCE Periodic Maintenance Intervals Item (Perform at the interval that arrives first) Hour Calendar Miles (km) Remarks Inspect for noise or 100h 1500 (2400) ► ■ Wheel bearings looseness Replace as necessary. Visually inspect belts and test latches. Clean latch 100h 2000 (3200) ►...
  • Page 119 MAINTENANCE Periodic Maintenance Intervals (Perform at the interval that arrives first) Item Hour Calendar Miles (km) Remarks Inspect for proper rpm. See dealer for Idle condition service if out of spec or erratic. Inspect steering system. See dealer for service whenever ■...

  • Page 120: Maintenance Procedures

    MAINTENANCE Maintenance Procedures Engine oil check Always check and change the engine oil at the intervals outlined in the Maintenance Schedule. 1. Place the ATV on a level surface. 2. Start the engine and let it idle for (20~30) seconds. Stop the engine.
  • Page 121 MAINTENANCE Engine oil and filter change 1. Place the ATV on a level surface. 2. If the engine was running, wait a sufficient period for the oil to settle and cool. Crankcase drain and sump filter service 3. Place an oil pan under the engine to collect the used oil. 4.
  • Page 122 MAINTENANCE Oil filter cartridge replacement 8. If necessary, remove the left cover panel to access the oil filter location. Remove the oil filter cover fasteners and cover from the crankcase. 9. Remove the oil filter cartridge from the crankcase housing. 10.
  • Page 123 MAINTENANCE Engine valve train adjustment The intake and exhaust valve clearances change with use of the vehicle, which can result in improper fuel/air supply or engine noise. To prevent this, the valve clearances must be adjusted according to the maintenance schedule.
  • Page 124 MAINTENANCE Air filter Always check and change the engine oil at the intervals outlined in the Maintenance Schedule. The air filter element should be cleaned more often if the machine is operated in extremely dusty or wet areas. Each time air filter maintenance is performed, check the air inlet of the air filter box for obstructions.
  • Page 125 MAINTENANCE 3. Loosen the air filter clamp and remove the air filter 4. Remove the foam pre-filter from the air filter. 5. Wash the foam pre-filter gently with soap and water, and allow it to completely dry. 6. Inspect the paper air filter and verify it is okay to reinstall. Softly brush off accumulated dust if necessary.
  • Page 126 MAINTENANCE Drying the air filter housing after submersion If water has been ingested into the air filter housing, Drain the air filter housing, remove the air filter, and thoroughly dry the components. Do not use compressed air. Contact your dealer if vehicle performance issues exist.
  • Page 127 MAINTENANCE Battery This vehicle is equipped with a 12 volt / 30 Amp hour, sealed low-maintenance battery, which is located under the seat. Therefore, it is not necessary to check the electrolyte or add distilled water to the battery. If the battery seems to have discharged, consult your dealer.
  • Page 128 MAINTENANCE Battery acid antidote: EXTERNAL: Flush with water. INTERNAL: Get prompt medical attention. EYES: Flush with water for 15 minutes and get prompt medical attention. Front and rear gear cases The front and rear gear case must be checked for oil leaks before operating.
  • Page 129 MAINTENANCE Front gear case oil change 1. Place the vehicle on a level surface. 2. Place an oil pan under the gear case to collect the used oil. 3. Remove the oil drain bolt at the bottom of the gear case and drain the oil.
  • Page 130 MAINTENANCE Rear gear case oil measurement 1. Place the vehicle on a level surface. 2. Remove the oil filler bolt and check the oil level. The level should be up to the brim of the hole. If the level is low, add sufficient oil to raise it to the specified level.
  • Page 131 MAINTENANCE Front and rear axles The front and rear axle dust boots must be checked for holes or wear before operating. If any damage is found, have your dealer check and repair the vehicle.
  • Page 132 MAINTENANCE CVT air outlet check hose There is a check hose at the bottom of the CVT cooling duct, located at the rear of the engine. If dust or water can be viewed in this hose, empty the hose and clean or drain the CVT housing. If the vehicle was submerged, contact your local dealer to check the CVT housing and components thoroughly.
  • Page 133 MAINTENANCE Front access cover Removal: Grasp the access cover edge, pull upward to release the grommet pins, then remove the front access cover by direction of front of vehicle. Install: Insert the cover tabs into the corresponding holes on the body, then align the grommet pins and press down.
  • Page 134 MAINTENANCE Cooling system Coolant level inspection 1. Place the ATV on a level surface. 2. Inspect the coolant level in the reservoir, which can be viewed through a port in the right side inner fender liner 3. If the coolant is at or below the lower limit mark; remove the access cover and the reservoir cap .
  • Page 135 MAINTENANCE CAUTION If water is added, have your dealer check the antifreeze content of the coolant as soon as possible. Never add hard water or salt water, as it is harmful to the engine. Soft water may be used if distilled water is not available. The radiator fan operation is automatically switched on or off according to the coolant temperature in the radiator during operation.
  • Page 136 MAINTENANCE Coolant will begin to drain from the system 6. Disconnect the hose from the coolant reservoir, and drain the coolant into a container. 7. After draining the system, thoroughly flush the system with clean tap water. Allow the water to drain completely from the coolant drain.
  • Page 137 MAINTENANCE 14. Install the coolant reservoir cap and check for coolant leaks. If any leaks are found, have your dealer check the cooling system. 15. Reinstall: ▪ The engine left cover. Tighten the fasteners to 7.3 ft-lb. (10 N•m). ▪ The small engine left cover ▪...
  • Page 138 MAINTENANCE Spark plug The spark plug is an important engine component that is easy to inspect. The color and condition of the spark plug can indicate the condition of the engine. The ideal color on the insulator around the center electrode is a medium-to-light tan color for an engine that is being operated normally.
  • Page 139 MAINTENANCE 3. Use the spark plug socket and wrench from the tool kit to remove the spark plug. 4. Check the spark plug gap (A) using a thickness gauge. Adjust the gap if necessary. NOTE Specified spark plug: DCPR8E (NGK) Spark plug gap: 0.035 in.
  • Page 140 MAINTENANCE Spark plug removal to expel water from the engine If water has been ingested into the engine, it is important to remove the water as soon as possible by removing the spark plug and using the starter system to rotate the engine for a short period to expel water out of the cylinder.
  • Page 141 MAINTENANCE Exhaust spark arrestor Clean carbon deposits from the spark arrester while the muffler and exhaust are in normal air temperature. 1. Remove the fasteners 2. Tap the tailpipe lightly to loosen it and remove the spark arrester from the muffler. 3.
  • Page 142 MAINTENANCE Brakes Brake fluid level inspection Before riding, check that the brake fluid levels are above the lower mark and replenish whenever necessary. Insufficient brake fluid may let air enter the brake system, possibly causing the brakes to become ineffective. The front brake fluid master cylinder reservoir level is located on the right handlebar.
  • Page 143 MAINTENANCE • Refill with the same type of brake fluid. Mixing fluids may result in a harmful chemical reaction and may lead to poor brake performance. • Be careful that water does not enter the master cylinder reservoir when refilling. Water will significantly lower the boiling point of the fluid and lead to poor brake performance.
  • Page 144 MAINTENANCE Front brake pad inspection Inspect the front brake pads and discs for damage and wear. If the pad thickness is less than 0.059 in. (1.5mm) or the disc thickness is less than 0.118 in. (3.0mm), have your dealer replace them. Replacement of brake components requires professional knowledge.
  • Page 145 MAINTENANCE Rear brake pad inspection Inspect the rear brake pads and brake disc for damage and wear. If the pad thickness is less than 0.059 in. (1.5mm) or the disc thickness is less than 0.256 in. (6.5mm) have your dealer replace them. Replacement of brake components requires professional knowledge.
  • Page 146 MAINTENANCE Front brake lever freeplay The front brake lever should have a free play of 0.31 in.~0.47 in.(8mm~12mm) at the lever end. If not, contact your dealer to maintain the brake system. Foot brake pedal height The top of the brake pedal should be positioned 2.75 in. ~ 3.14 in. (70mm~80mm) above the top of the footrest.
  • Page 147 MAINTENANCE Control Cables Inspection and lubrication Inspect cables frequently. Lubricate the inner cable and the cable ends. Replace damaged cables. If the cables do not operate smoothly, ask your dealer to replace them. NOTE Recommended lubricant: SAE 10W-30 or a commercially available cable lubricant.
  • Page 148 MAINTENANCE Suspension Front suspension lubrication The front suspension of the vehicle contains components that require no maintenance or lubrication. Ensure the components are cleaned regularly, and are not loose or damaged before operating the vehicle. Rear suspension lubrication Lubricate the upper and lower pivots of the rear axles: 1.
  • Page 149 MAINTENANCE Spring preload adjustment The front and rear suspension adjustment spring preload can be adjusted to suit the rider's weight and riding conditions. Adjust the spring preload as follows. To increase the spring preload, turn the adjusting ring Direction ‘ ’.
  • Page 150 MAINTENANCE Wheels Tire pressure Inspect the tire pressure before operation: Front: 8.0 psi (56 kPa) Rear: 6.0 psi (42 kPa) Tread depth Inspect the tread depth regularly and replace the tires if the minimum tread depth is less than: Minimum tread depth: 3/32 in. (3.0 mm)
  • Page 151 MAINTENANCE Wheel Removal 1. Ensure vehicle is in park. 2. Loosen the wheel fasteners 3. Elevate the vehicle and place a suitable support stand under the frame. 4. Remove the fasteners from the wheel. 5. Remove the wheel. Wheel Installation 1.
  • Page 152 MAINTENANCE Electrical Head light assembly Front turning light (If equipped) Head light Daytime running light NOTE: is an LED assembly integrated into the structure, and cannot be fixed if there is any failure. The housing must be replaced.
  • Page 153 MAINTENANCE Electrical Head light adjustment 1. Access the head light adjusters: • Remove the screw , and plastic clamps from the inner fender panel. • Remove the panel to expose the head light housing. 2. Turn the adjusting screws to adjust the direction of the head light low beam and high beam vertically and horizontally.
  • Page 154 MAINTENANCE Head light replacement 1. Access the head light bulb: • Remove the screw , and plastic clamps from the inner fender panel. • Remove the panel to expose the head light housing. 2. Turn the bulb access cover 60 degrees anti-clockwise and remove it from the housing.
  • Page 155 MAINTENANCE Tail lamp replacement 1. Access the tail light bulb: • Open the rear access cover. • Remove the inner cover fasteners • Push the tail lamp assembly out of the cover to expose the housing. • Turn the bulb access cover 60 degrees anti-clockwise and remove it from the housing.
  • Page 156 MAINTENANCE License plate lamp replacement If the license plate lamp has failed: 1. Pull the lamp holder from the rear of the license plate lamp housing. 2. Pull the failed bulb and replace it with a new bulb. 3. Reinstall the lamp holder into the rear of the license plate lamp housing. 4.
  • Page 157 MAINTENANCE Relays 1 2 3 4 5 6 7 8 9 10 1 Auxiliary Relay 4 4WD LOCK Relay 7 Low Beam Relay 10 Unused Winch Control Relay 2 Fuel Pump Relay 5 2x4 Relay (if equipped) 3 Brake Relay 6 Fan Relay 9 High Beam Relay...
  • Page 158 MAINTENANCE Fuses 11 Flash 14 Unused 17 Fan Fuse (15A) 12 Spare Fuses 15 Signal / Fuel Pump Fuse (15A) 18 Headlight Fuse (15A) 13 Oxygen Sensor Fuse (5A) 16 Start Relay Fuse (15A)
  • Page 159 MAINTENANCE Electrical component locations 1 High Tension Ignition Coil 4 Fuse (20A) 7 Regulator / Rectifier 2 Battery 5 Start Relay 3 Idle Valve 6 ECU...
  • Page 160 MAINTENANCE Fuel Evaporation System (EVAP) Your vehicle contains a fuel evaporation system (EVAP) that prevents fuel vapors from entering the atmosphere from the fuel tank and fuel system. Never modify any part of this system, which will violate fuel evaporation emission regulations. During routine maintenance, visually inspect all connections for leaks and blockage, and inspect the hoses for kinks or damage.

  • Page 161: Cleaning And Storage

    CLEANING AND STORAGE Cleaning and Storage Washing the vehicle Keeping your vehicle clean will not only improve its appearance, but it can also extend the life of various components. With a few precautions, your vehicle can be cleaned much like an automobile: •...
  • Page 162 CLEANING AND STORAGE Waxing the vehicle Your vehicle can be waxed with any non-abrasive automotive paste wax. Avoid the use of harsh cleaners since they can scratch the body finish. CAUTION Certain products, including insect repellants and other chemicals, will damage plastic surfaces. Use caution when using these products near plastic surfaces Perform repairs Make necessary repairs to your vehicle before storing to prevent further damage the next time you operate it.
  • Page 163 CLEANING AND STORAGE Check fluid levels Inspect the following fluid levels and change if necessary: • Front gear case • Rear gear case • Brake fluid (change every two years or as required if fluid looks dark or contaminated) • Coolant (change every two years or as required if coolant looks contaminated) •...
  • Page 164 CLEANING AND STORAGE ‘Fog’ the engine 1. Remove the left side panel to access the spark plug. 2. Remove the spark plug, rotate the piston to the bottom of its stroke and pour approximately 2.0 oz. (15mL~20mL) of engine oil into the opening. NOTE Do this carefully! If you miss the spark plug hole, oil will drain from the spark plug cavity, and appear to be an oil leak.

  • Page 165: Transporting The Vehicle

    CLEANING AND STORAGE Transporting the Vehicle Follow these procedures when transporting the vehicle: • Turn off the engine and remove the key to prevent loss during transporting. • Place the gear selector into any position except the parking position, and block the front and rear wheels to prevent the vehicle from moving.

  • Page 166: Vehicle Issue Diagnosis

    VEHICLE DIAGNOSIS Vehicle Issue Diagnosis This section is intended to guide an average owner to simple items that could cause operating problems. Diagnosis of vehicle issues may require the experience of a dealership technician. Please contact your dealer if a solution is not apparent. Engine doesn’t turn over Possible Cause Solution...

  • Page 167: Engine Stops Or Loses Power

    VEHICLE DIAGNOSIS Engine stops or loses power Possible Cause Solution Clean radiator screen and external core; clean engine Overheated engine exterior; See your dealer Out of fuel Refuel with minimum 89 octane unleaded fuel Kinked or plugged fuel tank vent line Inspect and replace;...

  • Page 168: Engine Turns Over, Fails To Start

    VEHICLE DIAGNOSIS Engine turns over, Fails to start Possible Cause Solution Out of Fuel Refuel Clogged fuel filter Inspect and replace as necessary Water is present in fuel Replace with 89 minimum octane unleaded fuel Fuel pump is inoperative Inspect pump and fuse; Replace as necessary Old or non-recommended fuel Replace with 89 minimum octane unleaded fuel Fouled or defective spark plug(s)

  • Page 169: Engine Backfires

    VEHICLE DIAGNOSIS Engine backfires Possible Cause Solution Weak spark from spark plugs Inspect and replace spark plugs as necessary Incorrect spark plug gap or heat range Set gap to specs or replace plugs Old or non-recommended fuel Replace with minimum 89 octane unleaded fuel Incorrectly installed spark plug wires See your dealer Incorrect ignition timing...
  • Page 170 VEHICLE DIAGNOSIS Possible Cause Solution Reverse speed limiter malfunction See your dealer Electronic throttle control malfunction See your dealer Other mechanical failure See your dealer Possible Lean or Rich fuel mixture See your dealer Low or contaminated fuel Add or change fuel, clean the fuel system Low octane fuel Replace with minimum 89 octane unleaded fuel Clogged fuel filter...

  • Page 171: Efi Malfunction Indicator Light

    VEHICLE DIAGNOSIS EFI Malfunction Indicator Light The Electronic Fuel Injection system on your vehicle contains a self-diagnostic feature that will illuminate the malfunction indicator light (  M IL  ) if it detects a problem. When this indicator is on, please contact your dealer for diagnosing.

  • Page 172: Eps Malfunction Indicator Light

    VEHICLE DIAGNOSIS EPS Malfunction Indicator Light The Electronic Power Steering system on your vehicle contains a self-diagnostic feature that will illuminate the malfunction indicator light (MIL) if it detects a problem,when this indicator flashes, please contact your dealer In normal operation, the EPS indicator will be on after the ignition switch is turned to ON, but EPS will not work.
  • Page 173 VEHICLE DIAGNOSIS EPS Malfunction Indicator Times of long flash represent the tens digit; Times of short flash represent the single digit; Duration of long flash: 2 sec. Duration of short flash: 1 sec. Flash interval: 1 sec. The flash cycle will repeat after EPS MIL indicator light turns off for 3 seconds Stop operating the vehicle and contact your dealer immediately if the EPS system MIL is flashing or there is a loss of steering assist with the engine running.

  • Page 174: Electronic Power Steering (Eps) Fault Diagnosis And Solution

    VEHICLE DIAGNOSIS Electronic Power Steering (EPS) Fault Diagnosis and Solution Steering without 1. Wire connectors have bad contact or are 1. Check whether wire assistance disconnected connectors and pins are fully inserted 2. The fuse blew out 2. Replace the fuse (40A) 3.

  • Page 175: Cfmoto Limited Warranty

    CFMOTO LIMITED WARRANTY FOR USA CFMOTO Limited Warranty Dear Customer, Thank you for purchasing a CFMOTO product, if any component on your vehicle is found to be defective in materials or workmanship within the terms and conditions of this Limited Warranty, the defective component will be repaired or replaced (at the option of CFMOTO) without charge for parts and/or labor at any authorized dealer located within the United States.
  • Page 176 CFMOTO LIMITED WARRANTY FOR USA 2. WARRANTY LIMITATIONS: CFMOTO POWERSPORTS, Inc. provides warranty coverage for one (1) year on all parts and labor for all of its new CFMOTO ATVs. However, the following coverage, exceptions, and limitations apply to all CFMOTO vehicles: A.
  • Page 177 CFMOTO LIMITED WARRANTY FOR USA 3. EXCLUSIONS FROM WARRANTY COVERAGE: Any damage resulting from the following acts or circumstances is not covered by the CFMOTO POWERSPORTS, Inc., Limited Warranty: • Fire • Collision • Theft • Unavoidable natural disasters • Improper storage or transportation •...
  • Page 178 CFMOTO LIMITED WARRANTY FOR USA 5. TRANSFER OR CONTINUATION OF WARRANTY: This warranty is transferable only under the following conditions: • Transfer information must be provided to an authorized CFMOTO POWERSPORTS, Inc. dealer, who will then forward the information to CFMOTO POWERSPORTS, Inc.; •...
  • Page 179 CFMOTO LIMITED WARRANTY FOR USA 8. CUSTOMER ASSISTANCE: Any questions or concerns regarding your CFMOTO vehicle or related products should be directed to an authorized CFMOTO dealer. However, if a dealer is unable to address customer concerns or a product issue, CFMOTO POWERSPORTS Customer Service can be contacted directly at (763) 398-2690 or by e-mail: info@cfmoto-us.com.
  • Page 180 CFMOTO LIMITED WARRANTY FOR USA 12. INTEGRATION: This limited warranty supersedes any and all oral, express, or written warranties, statements, or undertakings that may previously have been made, and contains the entire agreement of the parties with respect to the warranty of CFMOTO vehicles. Any and all warranties not contained in this Agreement are specifically excluded.

  • Page 181: California Evaporative Emissions Control Warranty Statement

    CFMOTO LIMITED WARRANTY FOR USA CALIFORNIA EVAPORATIVE EMISSIONS CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS INTRODUCTION: The California Air Resources Board (CARB) and CFMOTO Powersports, Inc. (CFMOTO) are pleased to explain the evaporative emissions control system warranty on your 2020 and later-model year off-highway recreation vehicles (OHRVs).
  • Page 182 CFMOTO LIMITED WARRANTY FOR USA As an owner, you are responsible for presenting your OHRV to a CFMOTO dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. As an OHRV owner, you should also be aware that CFMOTO may deny you warranty coverage if your OHRV or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.

  • Page 183: U.s.a. Epa And Carb Emissions Control Limited Warranty

    CFMOTO LIMITED WARRANTY FOR USA U.S.A. EPA and CARB Emissions Control Limited Warranty This emissions limited warranty is in addition to the CFMOTO Powersports, Inc. standard limited warranty for your vehicle. CFMOTO Powersports, Inc. warrants that at the time it is first purchased, this emissions- certified vehicle is designed, built and equipped so it conforms to applicable U.S.
  • Page 184 CFMOTO LIMITED WARRANTY FOR USA For exhaust emissions, emission-related components include any engine parts related to the following systems: • Air-induction system (excludes filters) • Ignition system (excludes spark plugs) • Fuel system (excludes filters) • Exhaust gas recirculation systems The following parts are also considered emission-related components for exhaust emissions: •...
  • Page 185 CFMOTO LIMITED WARRANTY FOR USA THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. CFMOTO POWERSPORTS, INC. SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE OR OTHER TORT OR OTHERWISE.
  • Page 186 CFMOTO LIMITED WARRANTY FOR USA Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply if it is inconsistent with the controlling state law. This limited warranty excludes failures not caused by a defect in material or workmanship.

  • Page 187: Noise Control System And Tampering

    CFMOTO LIMITED WARRANTY FOR USA Noise Control System and Tampering Warranty time period: 1,865 miles (3000 km) Federal law prohibits the following acts or causing thereof: (1)The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or;...

  • Page 188: Change Of Ownership

    CFMOTO LIMITED WARRANTY FOR USA Change of Ownership If you sell your vehicle, any valid remainder of the warranty can be transferred to the new owner. Please record the details of the exchange below and inform an authorized CFMOTO dealer: Change of Original Owner...
  • Page 189 7030-380103-3 US185 9GQV-380101-2400-13 US208 TYPE II TYPE I DISTRIBUTED BY DISTRIBUTED BY: MANUFACTURED BY: CFMOTO POWERSPORTS INC. CANADA MOTOR IMPORT INC. ZHEJIANG CFMOTO POWER CO., LTD. 3555 Holly Lane N. Suite #30, Plymouth MN, 55447, USA 24 rue Industrielle, Saint-Benoît Labre, Add:NO.116,Wuzhou Road, Yuhang Economic Development Toll free: (888) 8-CFMOTO (823-6686) Québec, Canada, G0M 1P0...

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