Nortek iQ Drive Installation Instructions Manual

Outdoor air conditioner

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Outdoor Air Conditioner
Installation Instructions
Variable Speed Ultra-High SEER Split System
These units have been designed and tested
for capacity and effi ciency in accordance with
ARI standards. These outdoor air conditioning
units are designed for use exclusively with
select NORDYNE G6 gas furnaces and select
NORDYNE B5 air handlers equipped with
dedicated matched indoor coils.
These instructions are primarily intended to
assist qualifi ed individuals experienced in the
proper installation of Heating and Air Condition-
ing equipment including the iQ Drive
Local codes may require licensed installation/
service personnel for this type of equipment.
Read all instructions carefully before starting
the installation.
IMPORTANT NOTE
This equipment is one part of a total system
designed for maximum effi ciency, adequate
capacity and total comfort. The system must
function as intended. Under no circumstances
any part of the system may be substituted with
other components.
TM
THE iQ DRIVE
SYSTEM
The iQ Drive Air Conditioning System features
fully variable speed compressor technology
and variable speed indoor and outdoor motors.
The system provides variable cooling capacity
as needed modulating over a fi ve degree F
temperature range. It operates near the nominal
rated capacity at the thermostat set point and
modulates as temperature difference between
set point and room temperature changes. The
system may run at additional 18% capacity
to provide rapid cooling and modulates down
to minimum capacity if the room temperature
reaches 2 degree F below set point, then it turns
off if room temperature drops more than 2 degree
F below set point. The system has a built-in
humidity control that will activate a humidifi er
equipment (if supplied), and reduces blower
speed if indoor relative humidity is greater than
set point (default set at 60%).
CLICK ANYWHERE on THIS PAGE to RETURN to
NORDYNE & NORTEK GLOBAL HVAC AGE & MANUALS at
InspectApedia.com
The iQ Drive System consists of an outdoor
unit, indoor unit, controller Thermostat and
connecting lines.
1. The Outdoor Unit:
The outdoor section consists of large heat
exchanger surface, Inverter motor Drive,
Brushless motor type rotary compressor
and an integrated drive brushless fan
motor coupled with a specially designed
fan blade, in addition to refrigerant valves
TM
System.
housed in sturdy attractive chassis.
2. The Indoor Unit:
The matched indoor coil may be a stand
alone cased coil intended to be installed
in NORDYNE G6 Model Gas Furnaces or
may be part of a dedicated NORDYNE B5
Model Air Handler.
The indoor coil is equipped with Electronic
Expansion Valve to precisely control
refrigerant fl ow over the wide range of
system capacity modulation.
For the stand alone dedicated cased
coil in gas furnace, a Furnace Blower
Conversion Kit is required to allow the
addition of required system components
such as the Integrated Drive Brushless
Indoor Blower Assembly, Interface Board,
upgraded transformer and The Coil Kelvin
Controller.
Consult Installation Instructions provided
with the Indoor Coil and the Furnace Blower
Conversion Kit for details.
For the dedicated Air Handler, the matched
coil and all required components are
included. Consult Installation Instructions
provided with the Air Handler Unit for
details.
3. System Controller Thermostat:
The system controller is the master
component that communicates with
and controls the inverter driven system
components.

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Summary of Contents for Nortek iQ Drive

  • Page 1 CLICK ANYWHERE on THIS PAGE to RETURN to Outdoor Air Conditioner NORDYNE & NORTEK GLOBAL HVAC AGE & MANUALS at InspectApedia.com Installation Instructions Variable Speed Ultra-High SEER Split System The iQ Drive System consists of an outdoor These units have been designed and tested unit, indoor unit, controller Thermostat and for capacity and effi...
  • Page 2: Safety Considerations

    The Inverter in the outdoor unit receives NFPA 70) and electrical conductors and circuit signals from compressor, heat exchanger, protection must be in compliance with information fan motor and outdoor ambient which listed on the outdoor unit data label. are communicated to the controller via connections to the Indoor Interface Board.
  • Page 3: Installing The Outdoor Unit

    installed in such a manner that airfl ow through 6. CONNECTING REFRIGERANT the chassis is not obstructed and that unit can TUBING be serviced. Facility Prerequisites — Electrical power CAUTION: must be supplied to the equipment. Electrical power supplied must be adequate for proper This system utilizes R-410A refrigerant operation of the equipment.
  • Page 4: Startup And Checkout

    making any electrical connections to the outdoor from obstructions and debris, and all equipment unit. Refer to wiring diagrams in this literature for access/control panel cover is in place. wiring of system components. Indoor Unit — Consult the installation instruc- tions of the indoor unit (i.e.;...
  • Page 5 MAIN SCREEN: 6A- SCREEN SETTINGS: Set preferred screen settings such as “Temp scale”, The iQ Drive controller thermostat main screen “Clock setting”, “Language”, “Contrast” displays system normal operating information. It and “Backlight On Time”. displays Outdoor and Indoor temperatures, Set...
  • Page 6 When Smart recovery is selected, the comfort, adequate matched to load capacity and controller adjusts operating span to maximum effi ciency. It will turn off automatically match set program. Events per day if required. However if there is a need to shut off selection defi...
  • Page 7: Diagnostics And Troubleshooting

    6- Abnormal Rotation Protection: Inverter the switch is closed. If the discharge pressure will trip if abnormal rotation of compressor rises above 575 psig, then the switch will open is detected due to improper wiring. and de-energize the outdoor unit. The switch will close again once the discharge pressure 7- Sensors Error Protection: The out- decreases below 460 psig.
  • Page 8 Fault Possible Display of Finding and Code No. Indication Cause inverter panel Check item correction 1- Check thermistor resistance at Out of range normal temperature (60~95°F) 10~25k.ohms, Outdoor temp (1-2pin of CN7) Replace thermistor. thermistor shorted E.-A1 or disconnected. 2- Reset the power supply and Display E-A1, run.
  • Page 9: Adjustment Of Refrigerant Charge

    Fault Possible Display of Finding and Code No. Indication Cause inverter panel Check item correction 1- Check comp wiring Secure loose wiring/ connection (TA4,TA5,TA6) terminals. Abnormal comp Display E.ROT., E.ROT. rotation 2- Reset power supply and run Replace inverter. Display E.ROT., Rotation error 3- Replace inverter and run Replace compressor.
  • Page 10 For Cooling Mode of Operation Remove refrigerant when above the curve Add refrigerant when below the curve 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 Liquid Temperature (F) 2,3, and 4 Ton iQ Drive Charging Chart...
  • Page 11 XFMR COOL HEAT Outdoor Unit/Furnace Wiring Diagram...
  • Page 12 Outdoor Unit/Air Handler Wiring Diagram INSTALLER: PLEASE LEAVE THESE INSTALLATION INSTRUCTIONS WITH THE HOMEOWNER ¢708592A¤ 708592A (Replaces 7085920) Specifi cations and illustrations subject to change without notice and without incurring obligations. Printed in U.S.A. (06/06) 708592A...

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