Nortek SH1BF4M1SP Series Installation Instructions Manual

Split system heat pump

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SPLIT SYSTEM HEAT PUMP
INSTALLATION INSTRUCTIONS
*SH1BF4M1SP - 24K, 30K, 36K, 42K, & 48K (2, 2.5, 3, 3.5, & 4 TON), SINGLE STAGE SERIES &
*SH1BF4M2SX - 60K (5 TON), 2-STAGE SERIES
SINGLE PHASE MODELS WITH MICROCHANNEL COILS
IMPORTANT SAFETY INFORMATION ............................ 2
HEAT PUMP INSTALLATION .......................................... 3
General Information ......................................................... 3
Before You Install the Heat Pump .................................... 3
Locating the Heat Pump .................................................. 3
Packaging Removal ......................................................... 3
Ground Level ................................................................... 3
Rooftop ............................................................................ 3
& Outdoor Unit ................................................................. 4
Outdoor Orifice Removal & Installation ............................ 4
ELECTRICAL WIRING ..................................................... 5
Pre-Electrical Checklist .................................................... 5
Line Voltage ..................................................................... 5
Grounding ........................................................................ 5
Thermostat / Low Voltage Connections ........................... 6
Outdoor Fan Motor ........................................................... 6
Transformer Upgrade Kit ............................................... 6
START UP & ADJUSTMENTS ......................................... 7
Pre-Start Check List ......................................................... 7
Start-Up Procedures ........................................................ 7
Operating Temperatures ............................................... 7
Air Circulation - Indoor Blower ......................................... 7
Short Cycle Protection ..................................................... 7
System Cooling ................................................................ 7
System Heating ................................................................ 7
Defrost Control Board Test Pins ...................................... 7
It is your responsibility to know this product better than your customer. This includes being able to install the product
according to strict safety guidelines and instructing the customer on how to operate and maintain the equipment for
the life of the product. Safety should always be the deciding factor when installing this product and using common
sense plays an important role as well. Pay attention to all safety warnings and any other special notes highlighted
in the manual. Improper installation of the furnace or failure to follow safety warnings could result in serious injury,
death, or property damage.
These instructions are primarily intended to assist qualified individuals experienced in the proper installation of this
appliance. Some local codes require licensed installation/service personnel for this type of equipment. Please read all
instructions carefully before starting the installation. Return these instructions to the customer's package for future
reference.
DO NOT DESTROY. PLEASE READ CAREFULLY & KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
HEAT PUMP MAINTENANCE .......................................... 8
Panel Removal ................................................................. 8
Panel Installation .............................................................. 8
REFRIGERANT CHARGING ............................................ 8
Charging the Unit in AC Mode ......................................... 9
Charging the Unit in Heating Mode .................................. 9
Charging Charts & Application Notes .............................. 9
Figure 8. Charging Chart for 2 Ton Models ................... 10
Figure 9. Charging Chart for 2.5 Ton Models ................ 10
Figure 10. Charging Chart for 3 Ton Models ................. 11
Figure 11. Charging Chart for 3.5 Ton Models .............. 11
Figure 12. Charging Chart for 4 Ton Models ................. 12
Figure 13. Charging Chart for 5 Ton Models ................. 12
Table 5. Verification Table for 2 Ton Models ................. 14
Table 6. Verification Table for 2.5 Ton Models .............. 14
Table 7. Verification Table for 3 Ton Models ................. 14
Table 8. Verification Table for 3.5 Ton Models .............. 15
Table 9. Verification Table for 4 Ton Models ................. 15
WIRING DIAGRAMS ......................................................... 16
Figure 14. W.D. for 2 & 2.5 Ton Models With
Figure 15. W.D. for 3 Ton Models ................................. 17
Figure 16. W.D. for 3.5 & 4 Ton Models ........................ 18
Figure 17. W.D. for 5 Ton Models ................................. 19
INSTALLATION CHECKLIST ........................................... 20
REPLACEMENT PARTS .................................................. 20
IMPORTANT
ATTENTION INSTALLERS:
PSC Motor .................................................... 16
16 SEER

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Summary of Contents for Nortek SH1BF4M1SP Series

  • Page 1: Table Of Contents

    SPLIT SYSTEM HEAT PUMP 16 SEER INSTALLATION INSTRUCTIONS *SH1BF4M1SP - 24K, 30K, 36K, 42K, & 48K (2, 2.5, 3, 3.5, & 4 TON), SINGLE STAGE SERIES & *SH1BF4M2SX - 60K (5 TON), 2-STAGE SERIES SINGLE PHASE MODELS WITH MICROCHANNEL COILS IMPORTANT SAFETY INFORMATION ......
  • Page 2: Important Safety Information

    IMPORTANT SAFETY INFORMATION CAUTION: INSTALLER: Please read all instructions before servicing this equipment. Pay attention to all safety warnings and This unit uses R-410A refrigerant. DO NOT use any other special notes highlighted in the manual. Safety any other refrigerant in this unit. Use of another markings are used frequently throughout this manual to refrigerant will damage the unit.
  • Page 3: Heat Pump Installation

    HEAT PUMP INSTALLATION Ground Level Ground level installations must be located according to local General Information building codes or ordinances and these requirements: Split system heat pumps are designed only for outdoor rooftop • Clearances must be in accordance with those shown in or ground level installations.
  • Page 4: Connecting Refrigerant Tubing Between The Indoor & Outdoor Unit

    Connecting Refrigerant Tubing Between the CAUTION: Indoor & Outdoor Unit When servicing, cover or seal openings to CAUTION: minimize the exposure of the refrigerant system to air to prevent accumulation of moisture and When servicing, cover or seal openings to other contaminants.
  • Page 5: Electrical Wiring

    3. Check the actual size of the new orifice. NOTE: The size for the unit. Incoming field wiring and minimum size of is stamped on its side. Do not use pin gauges to measure electrical conductors and circuit protection must be in the orifice diameter.
  • Page 6: Thermostat / Low Voltage Connections

    This unit must be electrically grounded in accordance with THERMOSTAT MAXIMUM RECOMMENDED local codes or, in the absence of local codes, with the National WIRE GAUGE THERMOSTAT WIRE LENGTH (FT) Electrical Code (ANSI/NFPA 70) or the CSA C22.1 Electrical Code. Use the grounding lug provided in the control box for grounding the unit.
  • Page 7: Start Up & Adjustments

    Air Circulation - Indoor Blower START UP & ADJUSTMENTS 1. Set the thermostat system mode on OFF and the fan mode Pre-Start Check List to ON. √ Verify the unit is level and has sufficient clearances for 2. Verify the blower runs continuously. Check the air delivery unobstructed airflow.
  • Page 8: Heat Pump Maintenance

    HEAT PUMP MAINTENANCE • Inspect the outdoor coil at the beginning of each cooling season. Remove any debris. Clean the outdoor coil and louvers as necessary using a mild detergent and water. WARNING: Rinse thoroughly with water. • Inspect the electrical connections for tightness at the To prevent electrical shock, personal injury, or beginning of each heating and cooling season.
  • Page 9: Charging The Unit In Ac Mode

    Charging the Unit in Heating Mode (page 11), Figure 11 (page 11), Figure 12 (page 12), & Figure 13 (page 12) for correct system charging. Applies to SH1BF4M2SX 5-Ton Units only • Refer to the unit's Quick Reference Data sheet to 1.
  • Page 10 *SH1BF4M1SP24K Charging Chart - Cooling Remove refrigerant when above curve Add refrigerant when below curve Liquid Temperature (F) Figure 8. Charging Chart for 2 Ton Models (TXV Matches) *SH1BF4M1SP30K Charging Chart - Cooling Remove refrigerant when above curve Add refrigerant when below curve Liquid Temperature (F) Figure 9.
  • Page 11 *SH1BF4M1SP36K Charging Chart - Cooling Remove refrigerant when above curve Add refrigerant when below curve Liquid Temperature (F) Figure 10. Charging Chart for 3 Ton Models (TXV Matches) *SH1BF4M1SP42K Charging Chart - Cooling Remove refrigerant when above curve Add refrigerant when below curve Liquid Temperature (F) Figure 11.
  • Page 12 *SH1BF4M1SP48K Charging Chart - Cooling Remove refrigerant when above curve Add refrigerant when below curve Liquid Temperature (F) Figure 12. Charging Chart for 4 Ton Models (TXV Matches) *SH1BF4M2SX60K Charging Chart-Cooling Remove refrigerant when above curve Add refrigerant when below curve Liquid Temperature (F) Figure 13.
  • Page 13: Heat Mode Verification Tables & Application Notes

    Heat Mode Verification Tables & Application temperature is above 50˚ F, then a more accurate way to inspect the system for proper charge is with the cooling Notes mode charging charts. Switch the unit into cooling mode (Heat Mode Only) and allow it to operate and stabilize for a few minutes then •...
  • Page 14 LEGEND NOTES: Shaded boxes indicate flooded conditions. 1. All pressures are listed psig and all temperatures in °F Rated design values. The suction pressure 2. Discharge temperatures GREATER than charted values indicate an UNDERCHARGED system. will vary from design value if outdoor air 3.
  • Page 15 LEGEND NOTES: Shaded boxes indicate flooded conditions. 1. All pressures are listed psig and all temperatures in °F Rated design values. The suction pressure 2. Discharge temperatures GREATER than charted values indicate an UNDERCHARGED system. will vary from design value if outdoor air 3.
  • Page 16: Wiring Diagrams

    WIRING DIAGRAMS YELLOW YELLOW BLACK Figure 14. W.D. for 2 & 2.5 Ton Models With PSC Motor...
  • Page 17 RED/RED BLACK YELLOW BLACK Figure 15. W.D. for 3 Ton Models...
  • Page 18 RED/RED BLACK YELLOW BLACK Figure 16. W.D. for 3.5 & 4 Ton Models...
  • Page 19 Figure 17. W.D. for 5 Ton Models...
  • Page 20: Installation Checklist

    MOTORS: Blower Motor Fan Motor COMPONENTS: Blower Assembly Fan Grille Cabinet Panels Filter/Driers Expansion Valves Specifications & illustrations subject to change without notice or incurring obligations (09/17). 10183270 O’Fallon, MO, © Nortek Global HVAC LLC 2017. All Rights Reserved. (NEW)

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Sh1bf4m2sx series

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