Nortek FS4BD-KA Installation Instructions Manual

Nortek FS4BD-KA Installation Instructions Manual

13 seer, single phase models split system air conditioner
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Split SyStem air conditioner
inStallation inStructionS
S4Bd SerieS - 018, 024, 030, 036, 042, 048, & 060 (1.5, 2, 2.5, 3, 3.5, 4, & 5 ton)
important Safety information ................. 2
air conditioner inStallation .................... 3
General Information .............................................. 3
Before You Install this Unit ..................................... 3
Locating the Air conditioner................................... 3
Packaging Removal .............................................. 3
Ground Level ......................................................... 3
Roof Mount............................................................ 3
Indoor & Outdoor Unit ........................................... 4
electrical Wiring ........................................... 4
Pre - Electrical Checklist ....................................... 4
Line Voltage ........................................................... 4
Diagnostics Module ..................... 5
24VAC Power Wiring ........................................... 5
Thermostat Demand Wiring ................................ 5
Interpreting the Diagnostic LED's ....................... 5
LED Description .................................................. 6
Grounding ............................................................. 6
air conditioner maintenance .................... 6
Startup & adjuStmentS ............................... 7
Pre - Start Checklist .............................................. 7
Start-up Procedures .............................................. 7
Air Circulation - Indoor Blower .............................. 7
System Cooling ..................................................... 7
System Heating ..................................................... 7
it is your responsibility to know this product better than your customer. this includes
being able to install the product according to strict safety guidelines and instructing
the customer on how to operate and maintain the equipment for the life of the product.
Safety should always be the deciding factor when installing this product and using
common sense plays an important role as well. pay attention to all safety warnings and
any other special notes highlighted in the manual. improper installation of the furnace
or failure to follow safety warnings could result in serious injury, death, or property
damage.
these instructions are primarily intended to assist qualified individuals experienced in
the proper installation of this appliance. Some local codes require licensed installation/
service personnel for this type of equipment. please read all instructions carefully
before starting the installation. return these instructions to the customer's package
for future reference.
do not deStroy. pleaSe read carefully & Keep in a Safe place for future reference.
Refrigerant Charging ............................................. 7
Outdoor Temperatures Above 55° F ...................... 8
S4Bd charging chartS ................................. 8
Figure 3. Charging Chart for 1.5 Ton Units .......... 8
Figure 4. Charging Chart for 2 Ton Units ............. 9
Figure 5. Charging Chart for 2.5 Ton Units .......... 9
Figure 6. Charging Chart for 3 Ton Units ........... 10
Figure 7. Charging Chart for 3.5 Ton Units ........ 10
Figure 8. Charging Chart for 4 Ton Units ........... 11
Figure 9. Charging Chart for 5 Ton Units ........... 11
S4Bd charging taBleS ................................. 12
Table 3. Charging Table for 1.5 Ton Units .......... 12
Table 4. Charging Table for 2 Ton Units ............. 12
Table 5. Charging Table for 2.5 Ton Units .......... 13
Table 6. Charging Table for 3 Ton Units ............. 13
Table 7. Charging Table for 3.5 Ton Units .......... 14
Table 8. Charging Table for 4 Ton Units ............. 14
Table 9. Charging Table for 5 Ton Units ............. 15
electrical diagramS & taBleS ................ 16
Figure 10. W.D., Single Phase (1.5 - 5 Ton) ...... 16
Table 10. Comfort Alert LED Diagnostics .......... 17
Table 11. Module Wiring Troubleshooting .......... 18
replacement partS ...................................... 20
important
attention inStallerS:
13 Seer, Single phaSe modelS

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Summary of Contents for Nortek FS4BD-KA

  • Page 1: Table Of Contents

    Split SyStem air conditioner 13 Seer, Single phaSe modelS inStallation inStructionS S4Bd SerieS - 018, 024, 030, 036, 042, 048, & 060 (1.5, 2, 2.5, 3, 3.5, 4, & 5 ton) important Safety information ....2 Refrigerant Charging ..........7 Charging the Unit in AC Mode with air conditioner inStallation ....
  • Page 2: Important Safety Information

    important Safety information INSTALLER: Please read all instructions before servicing Warning: this equipment. Pay attention to all safety warnings and any other special notes highlighted in the manual. Safety markings are used frequently throughout this manual to the information listed below must be followed designate a degree or level of seriousness and should during the installation, service, and operation not be ignored.
  • Page 3: Air Conditioner Installation

    air conditioner inStallation packaging removal note: To prevent damage to the tubing connections, general information carefully remove the carton and user’s manual from the The S4BD series air conditioner is designed only for equipment. Discard the shipping carton. outdoor rooftop or ground level installations. This unit has been tested for capacity and efficiency in accordance ground level with AHRI Standards and will provide many years of safe...
  • Page 4: Connecting Refrigerant Tubing Between The Indoor & Outdoor Unit

    electrical Wiring connecting refrigerant tubing Between the indoor & outdoor unit Warning: caution: to avoid risk of electrical shock, personal When servicing, cover or seal openings to injury, or death, disconnect all electrical power minimize the exposure of the refrigerant system to the unit before performing any maintenance to air to prevent accumulation of moisture and or service.
  • Page 5: Comfort Alert Tm Diagnostics Module

    • Provide power supply for the unit in accordance with the comfort alert diagnostics module unit wiring diagram, and the unit rating plate. Connect (Select models only) the line-voltage leads to the terminals on the contactor The Comfort Alert Diagnostics Module (Figure 2) is a inside the control compartment.
  • Page 6: Interpreting The Diagnostic Led's

    noteS: recommended t-Stat Wire • Factory installed modules have different thermostat unit to t-Stat (length in ft) thermostat demand signal wiring. Always follow manufacturer Wire gauge wiring instructions when replacing the module. 2-Wire 5-Wire (heating) (heating/cooling) • After the thermostat demand signal is connected, verify that 24 VAC across Y &...
  • Page 7: Startup & Adjustments

    Start up & adjuStmentS refrigerant charging pre-Start check list Warning: √ Verify the indoor unit is level and allows proper condensate drainage. S4Bd Split System air conditioners are shipped √ Verify the outdoor coil and top of the unit are free from charged with r410a refrigerant and ready obstructions and debris, and all equipment access/ for installation.
  • Page 8: Charging The Unit In Ac Mode With Outdoor Temperatures Above 55° F

    Charging the Unit in AC mode at outdoor temperatures refrigeration system with one capable of acid removal. After completing the repairs, evacuate the system to above 55° F for optimized sub-cooling of 10° F - 12° F. 350 - 500 microns and weigh in the refrigerant to the 1.
  • Page 9 Remove refrigerant when above the curve Add refrigerant when below the curve Liquid Temperature (F) figure 4. charging chart for S4Bd-024 Series (2 ton units) - tXV matches note: do not add or remove refrigerant if pressure reading is between the curves. Remove refrigerant when above the curve Add refrigerant when below the curve Liquid Temperature (F)
  • Page 10 Remove refrigerant when above the curve Add refrigerant when below the curve Liquid Temperature (F) figure 6. charging chart for S4Bd-036 Series (3 ton units) - tXV matches note: do not add or remove refrigerant if pressure reading is between the curves. Remove refrigerant when above the curve Add refrigerant when below the curve Liquid Temperature (F)
  • Page 11 Remove refrigerant when above the curve Add refrigerant when below the curve Liquid Temperature (F) figure 8. charging chart for S4Bd-048 Series (4 ton units) - tXV matches note: do not add or remove refrigerant if pressure reading is between the curves. Remove refrigerant when above the curve Add refrigerant when below the curve Liquid Temperature (F)
  • Page 12: S4Bd Charging Tables

    S4Bd refrigerant charging taBleS - cooling only legend Shaded boxes indicate flooded conditions. Rated design values. The suction pressure will be lower than design value if outdoor air flow, entering dry bulb, or entering wet bulb temperatures are lower than design. noteS: 1.
  • Page 13 legend Shaded boxes indicate flooded conditions. Rated design values. The suction pressure will be lower than design value if outdoor air flow, entering dry bulb, or entering wet bulb temperatures are lower than design. noteS: 1. All pressures are listed psig and all temperatures in °F 2.
  • Page 14 legend Shaded boxes indicate flooded conditions. Rated design values. The suction pressure will be lower than design value if outdoor air flow, entering dry bulb, or entering wet bulb temperatures are lower than design. noteS: 1. All pressures are listed psig and all temperatures in °F 2.
  • Page 15 legend Shaded boxes indicate flooded conditions. Rated design values. The suction pressure will be lower than design value if outdoor air flow, entering dry bulb, or entering wet bulb temperatures are lower than design. noteS: 1. All pressures are listed psig and all temperatures in °F 2.
  • Page 16: Electrical Diagrams & Tables

    electrical diagramS & taBleS WIRING DIAGRAM Split System Air Conditioner (Outdoor Section) Single Phase NOTES: 1. Disconnect all power before servicing. 1. Couper le courant avant de faire letretien. 2. For supply connections use copper conductors only. 2. Employez uniquement des conducteurs en cuivre. 3.
  • Page 17 comfort alert trouBleShooting Status led Status led description Status led troubleshooting information POWER Module has power Supply voltage is present at module terminals (Green LED) • Compressor protector is open • Check for high head pressure • Check compressor supply voltage Thermostat demand signal Y TRIP •...
  • Page 18 comfort alert trouBleShooting - continued Status led Status led description Status led troubleshooting information • Run capacitor has failed ALERT • Open circuit in compressor start wiring or connections Open Start Circuit Flash Code 6 — Check wiring and connectors between supply and the compressor S terminal Current only in run circuit (Yellow LED) •...
  • Page 20: Install. / Performance Checklist

    Blower Motor Fan Motor components: Blower Assembly Fan Grille Cabinet Panels Filter/Driers Expansion Valves Specifications & illustrations subject to change without notice or incurring obligations (05/15). O’Fallon, MO, © Nortek Global HVAC LLC 2015. All Rights Reserved. 709292B (Replaces 709292A)

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