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CHAPTER 3.
ENGINE OVERHAUL
REMOVAL
Preparation for Removal
1 All dirt, mud, dust and foreign material
should be thoroughly removee from the
exterior of the before -emoval and dis
assembly. This will prevent any harmful
foreign meterial fren entering the inte-
rior of engine assembly
Belore engine r= Noval 51d disascemb-
ly, be sure you have >roper tools and
leaning equipment so you can perform
a clean and efficient job
3, During dissssembiy of the engine, clean
and place all parts in trays in order of
disassembly. This will ease and speed
mbiy tims snd instire correct rm
lation of all e n g i n e
parts,
leit the waging and warm it for few
minutes;
<urn off the drain plug anc
drain engine oil
Fuel Tank
7 Remove the seat and fuel rank
2. Remove the right side cover and dis-
connect battery wire
Mutfler, Footrest anc Brake Pedal
+ . Romove tna bolts holding
pipe to tne cylinder head
Ramave tne helts holding
pipe to she frame,
she exhaus'
~
2 exhaus'
4
Fomove the exhaust vive assemoly,
Feriove the left side footrest,
Remove the brake rod wing nut and the
roturn spring
ng and Cables
Remove the spark plug ap,
Remove the change pedal
Remove the left crankcase caver
Disconnect thy imuui
jwad wie
coupler and the band
Disconnect the starter lead wire.
lemove
the
ciuich
wire
at the
handlebar lever {rst and then at clutch
push 'ever. Next, remove the breather
Pipe
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