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Trotec SP3000 Operating Manual

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SP3000
SP3000
Operating manual
Operating manual
8034
8034
OM 8034_2.4_EN (06/2019)
OM 8034_2.4_EN (06/2019)
ENGLISH (Translation)
ENGLISH (Translation)

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  • Page 1 SP3000 SP3000 Operating manual Operating manual 8034 8034 OM 8034_2.4_EN (06/2019) OM 8034_2.4_EN (06/2019) ENGLISH (Translation) ENGLISH (Translation)
  • Page 2 Trotec Laser GmbH Trotec Laser Pty Ltd Trotec Laser België Trotec Laser Belgique +43 7242 239-7070 +61 26413-5904 +31 850 70 51 55 service-at@troteclaser.com service@troteclaser.com.au support@troteclaser.nl Trotec Laser Canada Trotec Laser AG Trotec Laser GmbH +1 800 663 1149-902 +41 32387-1611 +86 189 500 735 62 techsupport@troteclaser.ca...
  • Page 3 Trotec Laser GmbH Freilingerstraße 99 4614 Marchtrenk, Austria Invoice Address: Linzerstraße 156 4600 Wels, Austria Tel.: +43 7242 239-0 General contact to Technical Support: Tel.: +43 7242 239-7000 E-mail: techsupport@troteclaser.com www.troteclaser.com ENGLISH (Translation)
  • Page 4 Technical Changes Technical specifications are subject to change without notice. Trotec Laser GmbH reserves the right to improve or modify any of the products without prior notice. © Copyright This documentation with all illustrations is intellectual property of Trotec Laser GmbH.

  • Page 5: Table Of Contents

    Content Content General Information....................8 Information about this manual....................8 1.1.1 Complementary documentation....................8 Explanation of symbols......................9 Liability and warranty......................10 Scope of delivery (standard configuration)................11 Type plate..........................12 Safety......................... 13 Safety principles........................13 2.1.1 Intended use......................... 13 2.1.2 Improper use.........................14 2.1.3 Machine modification......................
  • Page 6 6.3.1 Grid connection........................56 6.3.2 Operating console connection....................56 6.3.3 Connecting an exhaust system from Trotec................ 56 6.3.4 Connecting a cooling unit from Trotec Laser GmbH............56 Operation........................58 Before commissioning......................58 Software..........................59 Power On/Off......................... 60 Lense placement........................62 Table placement........................63 Focusing methods........................ 64 Focus tool..........................
  • Page 7 Content Control panel......................75 Control panel......................... 75 Keypad............................77 8.2.1 Description..........................78 8.2.2 Shortcuts..........................81 Maintenance......................83 Safety notes........................... 83 Maintenance schedule......................83 Cleaning..........................85 9.3.1 Machine..........................85 9.3.2 Optics in general........................85 9.3.3 Cleaning the laser head exhaust..................91 9.3.4 Cleaning the vent slots of the table exhaust................92 9.3.5 Ultrasonic sensor (Option Sonar Technology )..............

  • Page 8: General Information

    "Safety Information" and the respective safety guidelines, has been read in its entirety and fully understood. 1.1.1 Complementary documentation Complementary documentation can be found on the supplied DVD. Software manual JobControl Operationmanual Trotec Laser GmbH JobControl® Pre-installation guide SP3000 Pre-installation guide ENGLISH (Translation)

  • Page 9: Explanation Of Symbols

    General Information Explanation of symbols Important technical safety notes and instructions in this manual are indicated by symbols. It is important to observe and follow these notes and instructions on workplace safety. Avoid accidents, personal injury and material damage to property by acting with extreme caution. Danger This symbol indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

  • Page 10: Liability And Warranty

    Nonobservance of the operation, maintenance and service instructions described within this manual absolves Trotec Laser GmbH from any liability in case of a defect. Furthermore, Trotec Laser GmbH shall accept no liability whatsoever for damage caused by the use of non- original parts and accessories.

  • Page 11: Scope Of Delivery (Standard Configuration)

    General Information Scope of delivery (standard configuration) Laser machine • boom for travelling exhaust • Operating console • Dell Power PC for the operating console (according to order) • DVD (with laser software, printer driver and operating manual) • Fokus tool(s) (according to lens order) •...

  • Page 12: Type Plate

    General Information Type plate The type plate with the CE mark is located on the rear of the machine. Enter the serial number, model and year of manufacture into your manual and always refer to them when contacting us for enquiries, troubleshooting or ordering of replacement parts. Serial number: Model: Year of...

  • Page 13: Safety

    The machine described in this manual is intended exclusively for laser engraving and laser cutting, of material according to the intended use of the machine using the supplied software. For material details see chapter "Materials" or contact your local Trotec representative, or your local Technical Support.

  • Page 14: Improper Use

    Use of the machine for any purposes other than those intended or described in the present manual is regarded as improper and therefore prohibited. Trotec Laser GmbH will not accept any liability for damage caused by improper use. The risks in case of improper use are exclusively borne by the user.

  • Page 15: Laser Safety

    10.6 microns. Laser classification according to DIN EN 60825-1 "Safety of Laser Products": SP3000 laser machine: Class 2 (US: Class II) in the working area and operating range, due to the key safety devices and enclosed laser pointer (normal operation).
  • Page 16 Safety Warning Laser Laser radiation of Class 2 (US: class II) For Class 2 (US: class II) laser is short term exposure (up to 0.25 seconds) harmless to the eyes and can therefore be operated without additional protective measures. However it can cause irritation of the eyes if the natural avoidance reaction (staring into the laser beam deliberately) or eyelid closure reflex is suppressed.
  • Page 17 Safety Class 4 (US: class IV) Class 4 (US: class IV) high powered lasers (visible or invisible) considered to present potential acute hazard to the eye and skin for both direct and scatter (diffused) conditions. Also have potential hazard considerations for fire (ignition) and byproduct emissions from target or process materials.

  • Page 18: Laser And Working Area

    Safety Transparent laser guards: laser deflector shield made of polycarbonat (PC) Procedure for deviations: If a turbidity of the transparent laser deflector shield made of PC is detected during continuous • monitoring, there is a danger of indirect radiation. Laser guards for shielding the laser radiation. •...
  • Page 19 Safety Name Description Laser area (working surface / The laser area is a defined area in which the value of the operating range of the laser) maximum permissible exposure (MPE: 1000W/M²) of laser radiation may exceed or may leak laser radiation. The laser area consists of the working surface and the operating range of the laser circular area of approx.

  • Page 20: Area Of Responsibility

    Safety Area of responsibility 2.3.1 Responsibilities of the operator The operator has the following responsibilities: It is the responsibility of the operator to comply with the national official and statutory regulations for the • operation of a class 4 (US: class IV) laser system or laser system with a build in laser source of class 4 (US: class IV).

  • Page 21: Responsibilities Of The Operating Personnel

    Always keep clean the machine and its components such as lens and mirrors. • Caution The adjustment of the beam path may only be carried out by service personnel of Trotec Laser GmbH. Operating and service personnel requirements The requirements for the operating and service personnel are: The personnel must have read and understood this manual and in particular the "Safety"...

  • Page 22: Machine Identification (Warning And Safety Stickers)

    If any warning and safety stickers are lost or damaged, the user is not able identify risks anymore, and there is danger of injury. – Replace lost or damaged labels immediately. – Contact your Trotec Laser GmbH dealer for details. ENGLISH (Translation)
  • Page 23 Safety ENGLISH (Translation)

  • Page 24: Safety Devices

    Safety and protection devices must be fully functional at all times. – In case of assumed or presumed damage of safety devices, disconnect the machine from the mains. – Damaged safety and protection devices need to be replaced by a Trotec technician immediately. ENGLISH (Translation)

  • Page 25: Main Switch

    Safety The machine is equipped with following safety devices: 2.6.1 Main switch Turn the main switch anticlockwise to disconnect the machine from the mains power supply. 2.6.2 Key switch Turning the key switch counterclockwise powers off the motor, laser source and electric system. Through the key switch, operation by non-authorized personnel can be prevented.

  • Page 26: Emergency Stop Button

    Safety 2.6.3 Emergency stop button The machine has five emergency stop buttons. When pressing an emergency stop button the electric circuit immediately shuts off. The laser beam is interrupted, and all movements are stopped. The function of the emergency laser stop device is: Firstly: To prevent any risks to the operating personnel.

  • Page 27: Safety Bumper And Micro Switch

    Safety 2.6.6 Safety bumper and micro switch The spring-loaded safety bumper and corresponding micro switch provide object detection. If an object gets detected the safety circuit is interrupted and subsequently the movement of the axis, the current job processing and the laser emission stop immediately. 2.6.7 Light curtain The light curtain provides access detection for hazardous areas.

  • Page 28: In Case Of Safety Device Malfunction

    The test described below concerns the sensors installed on the machine and must be carried out by a person instructed by Trotec before each shift, at the latest after 8 hours of operation, to ensure the correct functioning of all safety-relevant components.
  • Page 29 Safety The following sensors must be tested: Sensor area Sensors Illustration Interrupt/ release a) Light curtain Interrupt: • Move flat hand slowly from the bottom edge to the top edge. Release: • Once at the top, remove the hand from the sensor area. b) Infrared light barrier: Interrupt: •...
  • Page 30 Safety Sensor area Sensors Illustration Interrupt/ release c) Infrared light barrier: Interrupt: • x-portal on the top of the Cover opening of the upper sensor on backside the back of the portal. Release: • Release opening again. d) Infrared light barrier: Interrupt: •...
  • Page 31 Safety Sensor area Sensors Illustration Interrupt/ release f) Safety bumper left Interrupt: • Move safety bumper from the rest position to the stop. Release: • Let out the safety bumper and let it swing back into its resting position. Repeat the test in the other direction •...

  • Page 32: Mechanical And Electrical Brake Test Of The X Portal

    The test described below applies to the axes of the machine in the y-direction and x-direction. In this chapter, the axes are referred to as "portals". The test must be carried out weekly by a person instructed by Trotec to ensure the correct functioning of all safety-relevant components.
  • Page 33 Safety Position the portal at the center of the working area. • The holder for the exhaust and the locking of the x-axis should be in one line. Figure 2: Exhaust holder and locking are one line. ENGLISH (Translation)
  • Page 34 Safety Test procedure Move portal in rapid traverse in y-direction. – To do this, press the shortcut shift-button + laser head control button Y+ (see chapter Shortcuts). Correct functioning: Automatic motor braking of the portal is initiated. Distance between holder for head exhaust tubing and test block must be at least 20 mm! Figure 3: Distance after successful check.
  • Page 35 Safety Requirement The correct function of all emergency stop buttons must be checked monthly (see maintenance schedule)! Should errors or functional deviations occur as a result of the test, the machine is deemed not to be ready for operation and must not be put into operation until the cause has been clarified! Non-observance can lead to injuries or damage to the machine! If you have any questions, contact our experienced Technical Support in your local area.
  • Page 36 Safety Testing of the following emergency stop buttons: Sensor area Sensors Illustration Interrupt / release a) Operating console Trigger emergency stop button. • Actuator must engage in the tripping • position! Unlock the emergency stop button • again. b) Machine (4 in total) Trigger emergency stop button.

  • Page 37: In Case Of Emergency

    Notice After a deletion, Trotec Technical Support must be involved before the system is put back into operation. In case of accident, First Aid If due to laser irradiation eye injury has occurred (upon exceedance of the maximum allowable irradiation rate), the accident victim must immediately be presented to an ophthalmologist.

  • Page 38: Gases, Fumes And Dust

    Safety If a main laser beam comes into contact with inflammable material, e.g. paper, the latter may ignite, quickly leading to fire. Therefore, before switching on the laser and after deactivating the Standby-mode you must make sure that there is no inflammable material in the path of the laser beam. Furthermore, gases formed beneath the material being processed may ignite, especially if the extraction requirements are not met.
  • Page 39 Safety Laser beam reflection The reflecting law is valid for the reflection of the laser radiation: Angle of incidence = failure corner No. Description Directed reflection: Reflected ray on smooth surface. Directed reflection: Reflected ray on sloping surface. Diffuse reflection: Reflected ray on rough surface. Directed reflection: Horizontally reflected ray on smooth surface.

  • Page 40: Information About Damaged Optics

    Safety 2.9.4 Information about damaged optics Warning Damage to optics. Soiled optics absorb laser radiation and can thus be destroyed. Broken or damaged lenses as well as thermal decomposition of lenses release particles which cause serious damage to the health. –...

  • Page 41: Technical Data

    The requirements for the exhaust system and recommended Trotec exhaust systems for standard applications depend on the working table installed in the machine.
  • Page 42 3500 SP2000 min. 2500 (with table exhaust) 800 (with table exhaust) min. 100 (traveling exhaust) 4450 (traveling exhaust) SP3000 max. 1200 max. 7000 SP4000 max. 2500 max. 5460 The monitoring point for flow rate and pressure is at the exhaust port at the laser machine. Pressure loss by hoses / pipes or filter parts of the exhaust system has to be determined and additionally calculated when selecting a proper exhaust system.

  • Page 43: Materials

    Technical Data Notice The exhaust power available for the application will be reduced by e. g. bends, small hose diameters and long hoses. You should therefore note the following: – Avoid bends. – Keep hose as short as possible. – Use hose diameters as large as possible.
  • Page 44 Technical Data Cutting CO Engraving CO Material Additional Wood ✓ ✓ Mirror Stone ✓ ✓ Paper (white) ✓ ✓ Paper (colored) Food ✓ ✓ Leather ✓ ✓ ✓ ✓ Fabric ✓ Glass Ceramics Cork ✓ ✓ Warning Prohibited materials: – Leather and artificial leather that contains chromium (VI) –...
  • Page 45 You have additions for further materials for us or in your opinion a material was not listed. We recommend performing a material processing test with the above mentioned material, using the appropriate configuration. Trotec Laser GmbH assumes no responsibility for any consequences of laser processing in any application, especially with medical or pharmaceutical applications. ENGLISH (Translation)

  • Page 46: Machine Overview

    Machine overview Machine overview General overview Description Description Emergency stop button X-axis Dust protection belt Reflector Side panel Traveling exhaust Tables Monitor Light sensor Key switch Safety bumper Keyboard Warning lamp Connection cables (mains, exhaust and cooling system) boom for travelling exhaust Main switch (incl.
  • Page 47 Machine overview Number Description head exhaust tubing piping for head exhaust system lid x-Achse cover screws for lens holder lense holder additional exhaust hose exhaust shoe (removable) laser protection disc JC® camera screws for exhaust tubing holder for exhaust tubing ENGLISH (Translation)

  • Page 48: Tables (Multifunctional Table Concept)

    Machine overview Tables (multifunctional table concept) Aluminum slat cutting table/Acrylic slat cutting table The cutting table with aluminum slats is mainly used for cutting thicker materials (up to 8 mm thickness) and for parts wider than 100 mm. Acrylics can be cut with no reflections by exchanging the aluminum with acrylic slats.

  • Page 49: Lens(Es)

    Machine overview Honeycomb cutting table This processing table is especially suitable for applications that require minimal back reflections and optimum flatness of the material, like for example cutting films. Lens(es) Lenses (incl. focustool) available: 2.5'' (standard) 3.75'' 5.0'' ENGLISH (Translation)

  • Page 50: Nozzles

    Machine overview Nozzles Ø 3 mm Ø 7 mm Short nozzle. Short nozzle. Small diameter. Bigger diameter. (standard) (standard) ENGLISH (Translation)

  • Page 51: Transport

    Transport Transport Safety notes Warning Risk of injury There is risk of injury from falling parts during transport, loading and unloading of the machine. – Follow the safety notes. Observe the safety notes to avoid damage to the machine from improper handling during transport: Always move the machine with utmost care and attention.

  • Page 52: Temperature And Humidity

    Transport Temperature and humidity Transport conditions Transport temperature (ambiente temperature): -10 °C to +40 °C Relative humidity: Maximum 70%, non-condensing Avoid high temperature fluctuations. Storage conditions Storage temperature (ambiente temperature): +0 °C bis +30 °C Relative humidity: Maximum 60%, non-condensing Avoid high temperature fluctuations.
  • Page 53 Transport Caution Transport the machine only in its original packaging. Ensure the wooden crates are properly secured otherwise the crates can slip, tip or fall over during transport. Observe the corresponding safety norms and regulations from the chapters "Safety notes" and "Transport".

  • Page 54: Setup And Installation

    Setup and installation Setup and installation Notice The setup has to be carried out by Technical Support. Safety notes Warning Risk of injury. Improper assembly or setup can cause serious injury or damage. Work may be carried out only by authorized, trained personnel who are familiar with how to operate the machine and in strict observance of all safety notes.

  • Page 55: Operating Environment

    Setup and installation Operating environment Subsoil conditions Conditions: Planarity ±5 mm (±0.1969 inch) Solid, firm and vibration-free soil. Easy-care and clean floor. Bearing capacity of the subsoil ≥1000kg/m2 (10KN/m2) Machine point load 500kg/m² (5KN/m2) No special substrate preparation required. Environmental conditions Conditions: Provide sufficient illumination at the workplace.

  • Page 56: Connections

    The mains and operating voltage, as stated next to the connecting sockets must match. Connect the end of the mains cable to the main connection socket. 6.3.2 Operating console connection The connection has to be carried out by a Trotec technician. 6.3.3 Connecting an exhaust system from Trotec Warning Current Wrong voltage can cause damage to the machine.
  • Page 57 Setup and installation The connection has to be carried out by a Trotec technician. Follow the operation and maintenance instructions in the manual of the cooling system. ENGLISH (Translation)

  • Page 58: Operation

    Operation Operation Before commissioning Warning Personal injury or damage to property due to improper operation. Improper operation can lead to serious personal injury or damage to property. – Work on the laser machine may only be carried out by authorized and instructed personnel familiar with the operation of the machine, observing all safety regulations.

  • Page 59: Software

    Operation Software For information on how to use the software, please read the accompanying software manual, which can be found on the supplied DVD. ENGLISH (Translation)

  • Page 60: Power On/Off

    Operation Power On/Off Power On 1. Ensure that no objects of any kind are present inside the processing area that could limit or obstruct the freedom of movement of the mechanics of the device. 2. Ensure that all safety devices are present and fully functional and the side panels are closed.
  • Page 61 Operation Power Off 1. Turn the key switch counterclockwise. 2. Turn off the main power of the machine by turning the main switch counterclockwise. The main switch is located at the right front side of the machine. Notice By switching off the mains, all processing data are lost.

  • Page 62: Lense Placement

    Operation Lense placement 1. Blow away loose particles and dust by means of a bellows or compressed air (according to ISO 8573:2010 class 1). 2. Unscrew the lens fixation screws. (2 screws) 3. Carefully take out the lens. 4. Check the lens for damage. 5.
  • Page 63 Operation Table placement Notice Damage of the multifunctional base frame or impairment of the exhaust function. When workpieces are processed directly in the multifunctional base frame without a table, the base frame be damaged, and impairment of the exhaust function is possible. –...

  • Page 64: Focusing Methods

    Operation Focusing methods Precise laser engraving depends on several factors. Apart from the right choice of lens, working tables and a corresponding exhaust system, correct focusing plays a key role. The correct setting of the focus, which means the right distance between the laser head and the material to be engraved, is crucial for a perfect application result.

  • Page 65: Focus Tool

    Operation Focus tool 1. Move the processing head over the material to be engraved by means of the Laser head control button X/ Y (2) on the keypad. 2. Hang the focus tool (3) on the allocated space on the laser head so that the focus tool can move unhindered.
  • Page 66 Operation Make sure that the ultrasonic sensor is clean. Version1: Press the two Laser head control buttons Z simultaneously for the laser beam to get automatically focused on the work piece. Version 2: Press the Shift-button and the Laser head control button Z down.

  • Page 67: Software: Safety Analysis

    Operation Software: Safety analysis Normal operation Click to run the software. Select the icon to connect to the module. Load the Software module by pressing the icon. Select Level 2 and enter the password "DIAG". ENGLISH (Translation)
  • Page 68 Operation Activate "Dynamic Program Display" by pressing the icon. If the dynamic display is now activated, all active inputs and outputs as well as sensors are shown in green in the live- mode. Überwachungsfunktionen On the left side the functions are shown in 6 pages.
  • Page 69 Operation Page 1: EMGSTOP CIRCUIT Click on page 1 to see the Emergency circuit: Two EMERGENCY lines are connected to the machine by means of each EMERGENCY STOP button, as shown on the left-hand side of the device. If both signals are synchronized, the signal is forwarded to the relay module at the right edge;...
  • Page 70 Operation The key switch is shown at the top on the left: By turning the switch on the console the "Keyswitch on" signal is first set. The output "Output Power Schütz" is set for 2 seconds by turning the switch again. The system monitors the left incoming signal "Feedback Powersupply"...
  • Page 71 Operation The incoming sensor inputs can be controlled on each side. In the upper left corner the light curtain is monitored in two directions. The inputs of the infrared light barriers of the X-axis are shown below. Page 4: INTERLOCKCIRCUIT B Click on page 4 to see the INTERLOCKCIRCUIT B: ENGLISH (Translation)
  • Page 72 Operation The remaining incoming sensor inputs can be controlled here. On the upper left, the safety monitor is monitored in two directions. The input of the roller lever switches of both bumpers is shown below. Below is the input of the infrared light barrier of the y-axis. The right output goes to the warning display on the console.
  • Page 73 Operation In the upper left corner, the presence of cooling, air pressure and suction is monitored Below is the acknowledgment input of the safety relay 30A4, which monitors whether the safety relay has actually switched, as long as it has been actuated by the right-hand output "LASER ENABLE OUTPUT". The feedback line should not be set if the safety relay has tripped correctly.
  • Page 74 Operation All the sensors installed in the machine are shown here and are provided with a counter. These counters count the triggering events at the input and then set the output to High after 3 trips! In the normal operation of the machine, no sensors are normally switched without external influences, but in the event of a fault, individual counter outputs should be activated accordingly, the error can easily be located in the sensor.

  • Page 75: Control Panel

    Control panel Control panel The control panel is the whole unit of the machine control. The keypad is a part of the control panel. Control panel ENGLISH (Translation)
  • Page 76 Control panel Compressed air display Display of the compressed air pressure. By pressing the Set-button the output values can be switched between bar or psi. The arrow buttons have no functionality. Compressed air regulator By turning the compressed air regulator the pressure can be adjusted. Caution If the pressure of the compressed air is set too high, it can cause damage to the machine.

  • Page 77: Keypad

    Control panel Key switch Turning the key switch counterclockwise powers off the motor, laser source and electric system. Through the key switch, operation by non-authorized personnel can be prevented. The key switch from the control panel is varies and depends on each machine. Keypad ENGLISH (Translation)

  • Page 78: Description

    Control panel 8.2.1 Description Image Button Description Status indicator LED On: The machine is processing or receiving data. Standby-button LED On: Standby-mode Press this button to switch to the Standby-mode. • Press the Standby-button while the laser head is moving up •...
  • Page 79 Control panel Image Button Description Laser head control button Z Press one of these buttons to manually move the laser head • up or down (travel distance in Z-direction). Press the Shift-button together with the Up-button. • The laser head is moving automatically upwards to the corresponding end position.
  • Page 80 Control panel Image Button Description Status LEDs Meaning of the LEDs: Description Green, flashing slowly (0.5 All covers are closed. Machine is ready. Green, flashing fast (2 Hz) Minimum one cover is open. Blue + Green, permanent Data available. Pause-mode active.

  • Page 81: Shortcuts

    Control panel 8.2.2 Shortcuts Image Button Description Shift-button + Exhaust-button Air assist On/Off. Shift-button + Laser head control Laser head moves fast to corresponding end position button X/Y (X- or Y-position). Shift-button + Standby-button Keypad locked/unlocked. Shift-button + Laser head control Laser head is moving automatically upwards to the button Z corresponding end position.
  • Page 82 Control panel Image Button Description Laser head control button X/Y Laser head moves diagonal to the according direction. ENGLISH (Translation)

  • Page 83: Maintenance

    Maintenance Maintenance Safety notes Danger Improper maintenance can cause serious injury or damage. Maintenance may be carried out only by authorized, trained personnel who are familiar with how to operate the machine and in strict observance of all safety notes. Danger Risk of fire or explosion.
  • Page 84 Maintenance Daily Weekly Monthly Laser head exhaust Check Every 6 month: Clean whenever required Check Clean whenever required Vent slots (inside the machine) Check Clean whenever required Safety devices Check Clean whenever required Ultrasonic sensor (Option) Check Clean whenever required JobControl®...

  • Page 85: Cleaning

    9.3.2 Optics in general Trotec Laser GmbH recommends to use the cleaning set enclosed. Alternatively, use high-quality cotton swabs together with the provided cleaning liquid. Notice The following cleaning products are available as accessory parts: –...
  • Page 86 Maintenance 9.3.2.1 Lens composition 9.3.2.2 Lens Warning Zinc selenide lens, telescope and laser exit window. Soiled optics absorb laser radiation and can thus be destroyed. Broken or damaged lenses as well as thermal decomposition of lenses release particles which cause serious damage to the health.
  • Page 87 Maintenance 1. Blow away loose particles and dust by means of bellows or compressed air (according to ISO 8573:2010 class 1). Get the cleaning liquid and cleaning tissues ready. 2. Move the table up and put a cloth under the lens holder (protection from breaking the lens).
  • Page 88 Maintenance 5. With the aid of the optics set loosen the clamping ring by rotating it counterclockwise. 6. Remove the clamping and sealing ring. ENGLISH (Translation)
  • Page 89 Maintenance 7. Carefully remove the lens and rinse it with cleaning liquid to wash away coarse soiling. 8. Check the lens for sign of damage. 9. Put some cleaning liquid onto the lens and leave the liquid for 1 minute to take effect. 10.
  • Page 90 Maintenance 13. Carefully insert the lens with the lens holder into to laser head and fixate it with the lense fixation screws. (2 screws) 9.3.2.3 Cleaning the nozzle 1. Take off the magnetically fixed laser deflector shield. 2. Clean the laser deflector shield with a dry or damp cloth on both sides.

  • Page 91: Cleaning The Laser Head Exhaust

    Maintenance 3. Turn the nozzle clockwise to be able to take it out. 4. Fix back the laser deflector shield on the laser head. 9.3.3 Cleaning the laser head exhaust 1. Loosen the fixation screw and remove the exhaust hose. (1 screw) ENGLISH (Translation)

  • Page 92: Cleaning The Vent Slots Of The Table Exhaust

    Maintenance 2. Clean the air flow duct and connection point. 9.3.4 Cleaning the vent slots of the table exhaust 1. Move the table into a position in which it is easiest for you to clean the slots of the table exhaust inside the machine.

  • Page 93: Cleaning The Protective Glass 2,5 Inch

    Maintenance 9.3.6 Cleaning the protective glass 2,5 inch 1. Take off the magnetically fixed laser deflector shield. 2. Clean the laser deflector shield with a dry or damp cloth on both sides. 3. Unplug the air assist hose by pressing the blue clamping ring.
  • Page 94 Maintenance 4. Remove the fixation screw. 5. Carefully take off the protective glass housing. ENGLISH (Translation)
  • Page 95 Maintenance 6. Loosen the clamping ring with the aid of the supplied tool by rotating it counterclockwise. 7. Remove the clamping ring. 8. Take out the protective glass. 9. Clean the protective glass with a dry or damp cloth on both sides.

  • Page 96: Cleaning The Protective Glass 5,0 Inch

    Maintenance 9.3.7 Cleaning the protective glass 5,0 inch 1. Loosen the protective glass holder with the aid of the supplied key tool by pressing it down. 2. Carefully remove the protective glass housing from the processing head. 3. Loosen the clamping ring with the aid of the supplied optics set by rotating it counterclockwise.
  • Page 97 Maintenance 5. Carefully remove the protective glass and rinse it with cleaning liquid to wash away coarse soiling. 6. Check the protective glass for sign of damage. 7. Put some cleaning liquid onto the lens and leave the liquid for 1 minute to take effect. 8.

  • Page 98: Troubleshooting

    Troubleshooting Troubleshooting 10.1 Error, cause and remedy Problem Possible cause Remedy Too low engraving depth. Imprecise focusing. Check focus. • • Dirty optics. Clean optics. • • Blurred edges. Imprecise focusing. Check focus. • • Missing cutting line. Zero passes in material Increase the amount of passes •...
  • Page 99 Troubleshooting Problem Possible cause Remedy No response upon switching on Fuse blown. Check fuses. • • of the system. No electric power at power Check power outlet. • • outlet. No communication with Invalid COM port selection. Change selection. • •...

  • Page 100: Contact Details

    Contact details Contact details Technical Support In case of questions, contact our experienced Technical Support in your local area. For global service contact numbers and further information please see our website, section "Support": www.troteclaser.com When calling, please make sure that the machine is in your immediate vicinity, and that you have the following information ready (see response form): At which working process did the problem occur? What you have done so far to correct the problem.

  • Page 101: Disassembly

    Disassembly Disassembly Notice The disassembly of the machine described within this manual may only be carried out by Trotec technician. Please contact your local Technical Support. Please contact your Trotec representative or our Technical Support in your area. ENGLISH (Translation)

  • Page 102: Disposal

    Disposal Disposal Disposal Do not dispose of the machine with domestic waste! Electronic devices have to be disposed of according to the regional directives on electronic and electric waste disposal. In case of further questions, please ask your supplier. Use suitable tools if you have to dissemble the machine. All parts need to be sorted into the individual material types and be disposed of according to the regional directives on electronic and electric waste disposal.

  • Page 103: Appendix

    Appendix Appendix ✓ Technical Data ✓ Conformity Declaration ✓ Acceptance report ✓ Response form ✓ Training verification form ENGLISH (Translation)
  • Page 104 Technical Datasheet SP3000 Laser Cutting System Mechanics Working area 2.210 x 3.210 mm (87 x 126 in) 2.500 x ∞ mm (98 x ∞ in) Loading area Max. height of work piece 50 mm (1.96 in) Working head Software controlled z-axis...
  • Page 105 Technical Datasheet Options ® JobControl Vision Camera compensation system for print&cut applications Travelling exhaust Exhaust mounted to working head Digital table exhaust Digitally controlled sectioning of table exhaust; 4 exhaust sections Chiller For all power levels Sonar Technology Ultrasonic-based autofocus system CAD / CAM software for perfect cutting results;...
  • Page 106 Technical Datasheet Machine exterior dimensions 3078 mm / 122 in Figure 1: Front view 700 mm / 28 in 3830 mm / 151 in 3914 mm / 154 in 60 mm / 2.4 in Figure 2: Side view www.troteclaser.com...
  • Page 107 Technical Datasheet 3210 mm / 126 in 3914 mm / 154 in 60 mm / 2.4 in Figure 3: Top view Operating console exterior dimensions 500 mm / 20 in 50 mm / 2 in 700 mm / 28 in 50 mm / 2 in 800 mm / 32 in 600 mm / 24 in...
  • Page 108 Technical Datasheet Travelling exhaust exterior dimensions 100 mm / 4 in 750 mm / 30 in 800 mm / 6 in 714 mm / 29 in 2082 mm / 82 in Figure 1: Front and side view 750 mm / 30 in 800 mm / 6 in 2082 mm / 82 in Figure 2: Top view...
  • Page 109 TROTEC Laser GmbH Linzer Straße 156, A-4600 Wels Authorized person for the compilation of technical documentation Gerhard KREMPL, TROTEC Laser GmbH, Linzer Straße 156, A-4600 Wels We hereby certify that SP 3000 Modell N° 8034 SP 3000 in its conception, construction and form put by us into circulation is in accordance with all the relevant essential health and safety requirements of the EC machinery directive 2006/42/EEC.
  • Page 110 Acceptance report Dear customer! We request your confirmation of properly completed transfer of the machine. Please transmit a copy of this document - filled out and signed by an authorized company representative - to an employee of our sales affiliate for forwarding to the manufacturer. Please check applicable items: Machine parts checked for shipping damage.
  • Page 111 Response form Dear customer! In case of any trouble with the machine, please provide the following information and additional- ly create a service file. Contact details Machine data Name: Serial number: Country: JobControl version: ® Phone: Driver version: E-mail: Layout Software: Date: Firmware version: Description of the problem...
  • Page 112 Training verification form Trainee: Trainer: Date of Training: The employee named above was instructed in the operation of the ........laser system. Especially the following topics were covered: Machine function Danger areas Warnings Position of the Emergency stop button Personal protective equipment Operating equipment Workflow Setting-up...

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